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LVI 1100 User & Parts Manual

Dairy bedded pack composter
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LVI DAIRY BEDDED PACK COMPOSTER
MODEL 1100
#LTMAN019
USER & PARTS MANUAL

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Summary of Contents for LVI 1100

  • Page 1 LVI DAIRY BEDDED PACK COMPOSTER MODEL 1100 #LTMAN019 USER & PARTS MANUAL...

  • Page 2: Table Of Contents

    Equipment Matching ...............................Pg. 8 Operation ...................................Pg. 9 Chain Case ..................................Pg. 10 Lubrication ..................................Pg. 11 Maintenance ................................Pg. 12-13 Parts Index ..................................Pg. 14 Warranty Forms ...............................Pg. 46-53 Thank you for the Purchase & Support of your LVI Dairy Bedded Pack Composter!

  • Page 3: Introduction

    Operator’s Manual. This manual covers the model 1100 LVI Dairy Bedded Pack Composter machine manufactured by LVI - Binkley & Hurst, LP.

  • Page 4: Safety Decals

    SAFETY DECALS The safety decals have been placed on the machine at the time of manufacture. It is important that all the decals are kept clean and legible at all times. If any decals have become eligible or have been removed, replacements are available from Binkley &...

  • Page 5: Safety Message

    DANGER You are responsible for the SAFE operation and maintenance of your LVI Dairy Bedded Pack Composter. You must ensure that you, and anyone else who will be operating, maintaining, servicing or working around the composter be familiar with the operating and maintenance procedures and related safety information contained in this manual.

  • Page 6: Operating Safety

    OPERATING SAFETY Read and understand the Operator’s Manual and all safety decals before using the equipment. 2. Clean reflectors, slow moving vehicle signs and lights before transporting. 3. Place all controls in neutral, stop the engine, set park brake, remove ignition key and wait for all moving parts to come to a complete stop before servicing or repairing.

  • Page 7: Maintenance Safety

    MAINTENANCE SAFETY Follow ALL the operating, maintenance, and safety information in this manual. 2. Place all controls in neutral, stop the engine, set park brake, remove ignition key and wait for all moving parts to come to a complete stop before servicing, adjusting, repairing or unplugging. 3.

  • Page 8: Pre-Operation Checklist

    PRE-OPERATION CHECKLIST Efficient and safe operation of the LVI Dairy Bedded Pack Composter requires that each operator reads and understands all the operating procedures and all the related safety precautions outlined in this section. 1. Lubricate the machine as per the schedule in the Service and Maintenance section of the manual.

  • Page 9: Operation

    OPERATION Run PTO drive at 540 RPM or 1000 RPM . Drive at approximately 1 to 2 MPH forward speed. NOTE: When first beginning to use the machine in an existing bedded pack which is 15+ inches deep, till at a depth of 10 inches on the first pass.

  • Page 10: Chain Case

    CHAIN CASE Every 3 months remove the small external cover on outside chaincase (do not need to drain oil). Look at chain adjustment. Top span of chain is permitted to have up to 3/8 inch of slack movement. To adjust chain, loosen lock nut on idler sprocket, slide up/down to tighten at proper position.

  • Page 11: Lubrication

    Install plug and tighten. Main Gearbox Oil: Check Monthly Model 1100: Check plug on front right area of gearbox. Use plug below gearbox centerline. Oil should be up to the plug. – Use 80/140 gear oil (GL5 rating or equivalent). It is permissible to use synthetic oil if preferred.

  • Page 12: Maintenance

    Slip Clutch on PTO Shaft – Every 6 months loosen clutch springs, lower the machine into the bedded pack and slip the clutch for 10-15 seconds. Retighten to the recommended spring length. and slip the clutch for 10-15 seconds. Retighten to the recommended spring length. Model 1100: Loosen 8 bolt/springs Slip the clutch Retighten bolts 1”...
  • Page 13 Tiller Tines: Replace tine when worn to a point at outer lower end of tine. Left and right tines are determined when standing behind machine looking forward and looking at the tines at the bottom portion of the rotor. Right tines point to the right and left tines point to the left.

  • Page 14: Parts Index

    INDEX Attaching Pins ...................................Pg. 16 Complete PTO Shaft with Slip Clutch ..........................Pg. 19 PTO Components ...................................Pg. 23 Top Bearing ....................................Pg. 24 Spacer Bushing ..................................Pg. 25 Center Bearing Grease Tube ..............................Pg. 28 Fittings ......................................Pg. 30 Drive Chain ....................................Pg. 31 Top Drive Sprocket .................................Pg. 32 Idler Sprocket ...................................Pg.
  • Page 15 REAR VIEW...

  • Page 16: Attaching Pins

    MACHINE ATTACHING PINS TO TRACTOR (1) Top link pin 1 1/4” x 4 1/2”, #LTA-TLP007 (2) Bottom pin 1 7/16 x 5”, #LTA-LP017 (3) Lynch pin heavy duty, #LT-LP 7/16HD After Serial #011921 (1) Top link pin 1” x 4 1/2” #LTFX00076 (2) Bottom pin 1 1/4”...
  • Page 17 ADJUST CLUTCH COIL SPRING LENGTH TO 1” - 1/16”...
  • Page 18 INSPECTION HOLE TO ADJUST CHAIN...

  • Page 19: Complete Pto Shaft With Slip Clutch

    COMPLETE PTO SHAFT WITH SLIP CLUTCH 1,000 RPM PTO Drive, #LT69P725BC Tractor end 1 3/4” 20 spline quick disconnect 44” over all length 540 RPM PTO drive, #LT69P525BC Tractor end 1 3/8” 6 spline quick disconnect 44” over all length...
  • Page 20 FRONT HALF OF SHAFT - ATTACHES TO TRACTOR Yoke 1 3/8” 6 spline quick disconnect, #LTMA026138 Yoke 1 3/4” 20 spline quick disconnect, #LTMA026120 Cross kit 2600 series extended lube, #LTMA026EL...
  • Page 21 REAR HALF OF SHAFT - ATTACHES TO GEARBOX 1 3/4” 20 spline clamps to gearbox Cross kit 2600 series extended lube, #LTMMA026EL...
  • Page 22 PTO SHAFT SHIELD #LTMAS30130, (Need to cut to proper length)

  • Page 23: Pto Components

    PTO SHAFT PARTS A. (4) #LTAB160, clutch disc, 6.3” x3.8” B. (8) #LTB4205, spring C. (8) #LT201209, bolt, flat washer, lock nut D. (2) #LT201208, bolt, washer, nut D. - Bolts clamp yoke to gear box shaft...

  • Page 24: Top Bearing

    TOP BEARING (DRIVE SHAFT) #LTB1584 (2) per machine 1 5/8” diameter with lock collar Retained by: (4) 5/8” x 2” bolt (4) 5/8” lock washers (4) 5/8” nut Bottom bearing (rotor shaft) #LTB2124 (4) per machine Outside and center bearings are the same 2 1/2”...

  • Page 25: Spacer Bushing

    SPACER BUSHING #LT020618 Behind large 2 1/2” bearing on rotor shaft on drive end only 2 1/2” long - 2 1/2” I.D. (2) per machine...
  • Page 26 ANTIWRAP SHIELD Drive end of each rotor, #LT201101 Retained by: (2) 5/8” x 3” bolt (4) 5/8” lock washer (4) 5/8” nut...
  • Page 27 CENTER BEARING GREASE TUBE (2) grease tube per machine - both at center of machine See next page for grease tube items...

  • Page 28: Center Bearing Grease Tube

    CENTER BEARING GREASE TUBE (2) grease tube per machine - both at center of machine Grease zerk 1/8”, NPT Grease tube plate, #LT201103 Grease tube hose, #LT10221 (2) Elbow 45º 1/8” NPT, #LTSE18B45...
  • Page 29 GREASE TUBES Grease tubes 1/8” copper tubing 5” long Grease tubes 1/8” copper tubing 20” long See next page for fittings...

  • Page 30: Fittings

    FITTINGS All items per bearing inside chain case (2) straight fitting 1/8” NPT - 1/8” copper tube #LT061845 (1) 90º elbow #LT216200 (1) Straight bulk head fitting, #LT061847 (1) bulk head nut, #LT061848...

  • Page 31: Drive Chain

    DRIVE CHAIN #LTRC10064 (2) per machine #100 64 rollers standard chain Connector link included with new chain. Use “J” hook wires on connector link #LT231682M1, (2) per connector link...

  • Page 32: Top Drive Sprocket

    TOP DRIVE SPROCKET #LT100BS10X15/8 (2) per machine #100 10 teeth (2) 3/8 keyway 1 5/8” I.D. (7) 1 5/8” narrow machine washer as needed, #LTMB15/8 (1) 1 5/8” snapring, #LTSRE158 (2) 3/8” x 3/8”x 1 7/8” hardened, #LT3838178...
  • Page 33 LARGE BOTTOM SPROCKET #LT100BS30X21/2 (2) per machine #100 30 teeth (2) 1/2” keyway 2 1/2” I.D. (4) 2 1/2” narrow machine washer as needed, #LTMB21/2 (1) 2 1/2” snapring, #LTSRE212 (2) 1/2” x 1/2” x 2” key hardened, #LT12122...

  • Page 34: Idler Sprocket

    IDLER SPROCKET #LT10010016 #100 - 10 tooth See next page for retaining hardware...
  • Page 35 IDLER SPROCKET RETAINING HARDWARE Bolt, 3/4” x 3 1/2” grade 5 carriage bolt, #LT5C3/4x31/2C Spacer, #LT051618 Sprocket, #LT10010016 Washer (special), #LTSAEFW3/4 Nut - 3/4” lock nut, #LTSLN3/4C...

  • Page 36: Rotors

    ROTORS (2) Rotors per machine Left and right rotors are NOT the same Left and right rotors determined by standing behind machine looking forward Rotors are supplied WITHOUT tines installed Tines must be ordered seperately See next page...
  • Page 37 RIGHT SIDE ROTOR #LT201105 Note bolt hole pattern...
  • Page 38 LEFT SIDE ROTOR #LT201107 Note bolt hole pattern...

  • Page 39: Universal Joint

    UNIVERSAL JOINT Both sides of gear box #6 series 1 5/8” rnd. bore with (2) key ways 20 spline 1 3/4” diameter quick disconnect Complete assembly, #LT79X761BC Cross kit #LTMA600 (2) drive keys, #LT3838178 3/8” x 3/8” x 1 7/8” hardened...

  • Page 40: Drive Shaft

    DRIVE SHAFT Gear box out to chain case #LT051918 1,000 RPM tractor PTO speed 1 5/8” diameter x 57” long (2) key way on each end #LT051718 540 RPM tractor PTO speed 1 5/8” diameter x 56” long (2) keyway on each end...

  • Page 41: Main Gear Box

    MAIN GEAR BOX #LTS2155242G444 1,000 RPM tractor PTO drive #LTS2155153G444 540 RPM tractor PTO drive Gear box mounting bolts (4) m20 x 4.5 - 2.50 bolt (4) 21mm lock washer...
  • Page 42 GEAR BOX OIL TO BOTTOM CHECK PLUG Oil capacity approximately 4 1/2” pints, 80-90 gear oil Oil seals - (3) all same #LT457L91...

  • Page 43: Ripper Teeth

    RIPPER TEETH (10) #LT020218 “L” pin (holds ripper tooth in place) #LTB1410...

  • Page 44: Stand Guides

    STAND & GUIDES Storage jack stand (2) per machine, #LT201109 Retaining pin, #LTFX01500 Depth Guides (2) per machine Left & right side are the same, #LT020318 Retained by: (2) 1/2” x 1 1/2” bolt (2) lock washer (2) nut...
  • Page 45 CHAIN CASE COVER ASSEMBLY Includes small outside cover with flange bolts Left side #LT020418 Right side #LT020818 Retained by: (16) 3/8” x 1” carrier bolt (16) 3/8” lock washer (16) 3/8” nut Breather fitting on top of chaincase #LT190729M91 Adapter fitting 1/2” x 3/8” bushing Oil level check plug 3/8”...

  • Page 46: Warranty Forms

    TILLER TINES TILLER TINES View from rear of machine View from rear of machine “Right” - curve to right “Right” - curve to right “Left” - curve to left “Left” - curve to left (20) #LTLGRC - right tine (20) #LTLGRC - right tine (20) #LTLGLC - left tine (20) #LTLGLC - left tine Each attached by:...
  • Page 47 This warranty will be void if any equipment is deemed by LVI to have been used for purposes other than that for which it is intended or if it has been misused, neglected, damaged, let out for hire or furnished for rental.
  • Page 48 6. This warranty may not be assigned or transferred to anyone. Signing this form indicates that I have read and understand the owners manual and am capable of operating the machine in a safe and responsible manner. WARRANTY REGISTRATION Customer Name: Dealer Name: Address: City/State/Zip:...
  • Page 49 This warranty will be void if any equipment is deemed by LVI to have been used for purposes other than that for which it is intended or if it has been misused, neglected, damaged, let out for hire or furnished for rental.
  • Page 50 6. This warranty may not be assigned or transferred to anyone. Signing this form indicates that I have read and understand the owners manual and am capable of operating the machine in a safe and responsible manner. WARRANTY REGISTRATION Customer Name: Dealer Name: Address: City/State/Zip:...
  • Page 51 This warranty will be void if any equipment is deemed by LVI to have been used for purposes other than that for which it is intended or if it has been misused, neglected, damaged, let out for hire or furnished for rental.
  • Page 52 6. This warranty may not be assigned or transferred to anyone. Signing this form indicates that I have read and understand the owners manual and am capable of operating the machine in a safe and responsible manner. WARRANTY REGISTRATION Customer Name: Dealer Name: Address: City/State/Zip:...
  • Page 53 This warranty will be void if any equipment is deemed by LVI to have been used for purposes other than that for which it is intended or if it has been misused, neglected, damaged, let out for hire or furnished for rental.
  • Page 54 6. This warranty may not be assigned or transferred to anyone. Signing this form indicates that I have read and understand the owners manual and am capable of operating the machine in a safe and responsible manner. WARRANTY REGISTRATION Customer Name: Dealer Name: Address: City/State/Zip:...

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