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7929 Lincoln Ave. Riverside, CA 92504
Phone: 951.689.ICON
Fax: 951.689.1016
COMPONENTS INCLUDED
(2) 134941PBC 99-UP FSD 4WD REAR 2.5 VS PB
CDCV
HARDWARE INCLUDED
(1) 257161 HEIM SPACER COM10 X 14MM X 1.925
(1) 257162 HEIM SPACER COM10 X 14MM X 1.175
TOOLS REQUIRED
JACK
JACK STANDS
TORQUE WRENCH
TECH NOTES
1. YOUR ICON SHOCK ASSEMBLIES COME FACTORY CHARGED TO 150 PSI. RELEASING NITROGEN
PRESSURE MAY LEAD TO SHOCK MALFUNCTION AND REDUCED RIDE QUALITY. FAILURE CAUSED BY
LOW NITROGEN PRESSURE IS NOT COVERED UNDER ICON'S WARRANTY POLICY.
2. THE LOWER HEIM SPACERS FOR 99-16 AND 17-UP ARE INCLUDED. USE THE 14MM SPACERS FOR
17-UP APPLICATIONS.
INSTALLATION
1.
Using a properly rated jack, raise the rear of the vehicle and support the frame rails with jack stands. Ensure the jack stands are
secure and set properly before lowering the jack. NEVER WORK UNDER AN UNSUPPORTED VEHICLE.
2
. Remove the factory shocks using 18mm and 21mm socket/wrench.
3
. Slide the wider spacer onto the stud on the upper shock mount. Slide the shock into the shock mount with the reservoir facing
away from the axle. The driver side reservoir may need to be clocked (toward the spare tire) away from a wiring harness. Slide the
narrow spacer onto the stud. [Torque to factory spec] [FIGURE 1 & 2]
FIG.1
PART #
37701CP
(2) 257164 HEIM SPACER COM10 X .500 X 1.500
18MM SOCKET / WRENCH
21MM SOCKET / WRENCH
37701CP INSTALLATION INSTRUCTIONS
DESCRIPTION
99-UP FSD 4WD 3-6" REAR
2.5 VS PB CDCV PAIR
WARNING!
** READ ALL INSTRUCTIONS THOROUGHLY FROM START TO FINISH
BEFORE BEGINNING INSTALLATION! IF THESE INSTRUCTIONS ARE
NOT PROPERLY FOLLOWED SEVERE FRAME, SUSPENSION AND TIRE
DAMAGE MAY RESULT TO THE VEHICLE!
** ICON VEHICLE DYNAMICS RECOMMENDS THAT YOU EXERCISE
EXTREME CAUTION WHEN WORKING UNDER A VEHICLE THAT IS
SUPPORTED WITH JACK STANDS.
** ICON VEHICLE DYNAMICS RECOMMENDS ALL INSTALLTION TO
BE PERFORMED BY A PROFESSIONAL SHOP/SERVICE TECHNICIAN.
PRODUCT FAILURE CAUSED BY IMPROPER INSTALLATION WILL NOT BE
COVERED UNDER ICON'S WARRANTY POLICY.
2-15-2018 REV.B
FIG.2
1
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Summary of Contents for ICON 37701CP
- Page 1 ** ICON VEHICLE DYNAMICS RECOMMENDS THAT YOU EXERCISE EXTREME CAUTION WHEN WORKING UNDER A VEHICLE THAT IS 1. YOUR ICON SHOCK ASSEMBLIES COME FACTORY CHARGED TO 150 PSI. RELEASING NITROGEN SUPPORTED WITH JACK STANDS. PRESSURE MAY LEAD TO SHOCK MALFUNCTION AND REDUCED RIDE QUALITY. FAILURE CAUSED BY LOW NITROGEN PRESSURE IS NOT COVERED UNDER ICON’S WARRANTY POLICY.
-
Page 2: Maintenance
ICON VEHICLE DYNAMICS SHOCK ABSORBER WARRANTY This shock absorber has a 1 year warranty against any manufacturer’s defects. If a shock fails within the initial year of ownership, the shock must be shipped to ICON Vehicle Dynamics for inspection and service. If a shock is inspected and it has been determined the shock failed due to neglect, damage caused by improper installation or any other reason besides “normal wear and tear”, the owner of said shock is responsible for all service costs. -
Page 3: Components Included
. Remove the track bar from the ball joint taper on the axle. Using a 27mm, remove the nut and separate the ball joint using a ball joint seperator and hammer. . Connect the ICON track bar to the axle. Use a 13mm to keep the tapered stud from spinning while tightening the nut with a 27mm socket/wrench. [Torque to factory spec] [FIGURE 1] FIG.1... - Page 4 ICON VEHICLE DYNAMICS LIMITED LIFETIME WARRANTY ICON Vehicle Dynamics warrants to the original retail purchaser who owns the vehicle on which the product was originally installed. ICON Vehicle Dynamics does not warrant the product for finish, alterations, modifications and/or installation contrary to ICON Vehicle Dynamics instructions.
- Page 5 HITTING THE ENGINE CROSSMEMBER AT FULL SUSPENSION COMPRESSION. AN ICON 2” SPACER KIT SUPPORTED WITH JACK STANDS. IS AVAILABLE (64037). IF YOU HAVE AN ICON 4.5” OR 7” LIFT SYSTEM, THE BUMPSTOP SPACER IS INCLUDED IN THE SYSTEM. ** ICON VEHICLE DYNAMICS RECOMMENDS ALL INSTALLTION TO BE PERFORMED BY A PROFESSIONAL SHOP/SERVICE TECHNICIAN.
- Page 6 ICON VEHICLE DYNAMICS LIMITED LIFETIME WARRANTY ICON Vehicle Dynamics warrants to the original retail purchaser who owns the vehicle on which the product was originally installed. ICON Vehicle Dynamics does not warrant the product for finish, alterations, modifications and/or installation contrary to ICON Vehicle Dynamics instructions.
- Page 7 ** ICON VEHICLE DYNAMICS RECOMMENDS THAT YOU EXERCISE EXTREME CAUTION WHEN WORKING UNDER A VEHICLE THAT IS 1. REQUIRED KITS: ICON 4-LINK KIT PN: (61560 2017-UP) OR RADIUS ARM DROP KIT PN: (64055 SUPPORTED WITH JACK STANDS. 2017-UP) AND CASTER CAM KIT PN: (63530) ** ICON VEHICLE DYNAMICS RECOMMENDS ALL INSTALLTION TO 2.
- Page 8 On the driver side of the track bar, remove the nut and the upper track bar bolt using (2) 30mm socket/wrenches. [FIGURE 3] FIG.3 . Support the axle with a floor jack and remove the front shocks. The shocks are limiting droop so make sure that the axle is supported or it will fall when the shocks are removed.
- Page 9 . Reconnect the sway bar to the stock links using an 18mm. [Torque to factory spec] . If an ICON dual steering stabilizer kit (65000) has been purchased, refer to steering stabilizer instructions and install now. . Reinstall wheels and lower the vehicle to the ground. [Torque to factory spec] .
- Page 10 ICON VEHICLE DYNAMICS LIMITED LIFETIME WARRANTY ICON Vehicle Dynamics warrants to the original retail purchaser who owns the vehicle on which the product was originally installed. ICON Vehicle Dynamics does not warrant the product for finish, alterations, modifications and/or installation contrary to ICON Vehicle Dynamics instructions.
- Page 11 Install nut and torque to 50 ft-lbs while holding with a 19mm wrench. Do not overtighten bushing assembly as this can lead to premature bushing wear. Failure caused by incorrect installation of bushings is not covered under ICON’s...
- Page 12 . Install the lower shock mount: Install the wide heim spacer so that it orients the shock further away from the frame. Install the factory lower bolt using an 18mm socket/wrench. [Torque to factory spec] [FIGURE 1] FIG.1 . Install wheels and lower vehicle to the ground. [Torque to factory spec] .
- Page 13 ICON VEHICLE DYNAMICS SHOCK ABSORBER WARRANTY This shock absorber has a 1 year warranty against any manufacturer’s defects. If a shock fails within the initial year of ownership, the shock must be shipped to ICON Vehicle Dynamics for inspection and service. If a shock is inspected and it has been determined the shock failed due to neglect, damage caused by improper installation or any other reason besides “normal wear and tear”, the owner of said shock is responsible for all service costs.
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