Skov DOL 192 Technical User Manual

Egg counter

Advertisement

Quick Links

DOL 192 Egg Counter
Technical User Guide
604537 • 2023-10-13

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DOL 192 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Skov DOL 192

  • Page 1 DOL 192 Egg Counter Technical User Guide 604537 • 2023-10-13...
  • Page 2 The date of change appears from the front and back pages. Note • All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of SKOV A/S in each case.
  • Page 3: Table Of Contents

    3 Mounting guide...............................  8 Recommended tools........................ 8 Mounting the egg counter...................... 9 4 Installation guide............................ 11 Connecting the egg counter to the DOL 192 box .............. 11 4.1.1 Cable diagram egg counter...................... 11 4.1.2 DOL 192 box 24 V ........................ 12 4.1.3...
  • Page 4: Product Description

    It is designed for touch-free operation, using infrared light. It reduces the risk of eggshell fractures and contami- nation and ensures an unhampered flow of eggs on the conveyor belt. DOL 192 egg counter is available in 5 different scan widths (12, 20, 40, 50, and 80 cm) to suit different types of conveyors.
  • Page 5: Product Survey

    130387 DOL 192 egg counter, 80 cm Scan width 792 mm Cable length 2 m The DOL 192 is suitable for counting eggs on conveyor belts that collect eggs from multiple longitudinal conveyor belts. Used for counting eggs with an egg diameter of 36-55 mm.
  • Page 6: Accessories

    DOL 192 Egg Counter 2.1 Accessories 135752 Power supply 24V, 2.1A in box Extra power supply. Voltage 90 – 264 V Frequency 47-63 Hz Power 160 VA/ 80 W Current 0.7 A Output Voltage 24 V +/- 10 % Current 2.1 A 136470 BlueControl extension box 10RL Extension box with 1 pcs.
  • Page 7 DOL 192 Egg Counter 130183 DOL 100 digital 8l box 130184 DOL 100 digital 16l box 130191 DOL 100 digital 24l box 130192 DOL 100 digital 32l box External I/O box for connection of water meter, egg counter, or capacitive sensor.
  • Page 8: Mounting Guide

    DOL 192 Egg Counter 3 Mounting guide 3.1 Recommended tools A list of tools recommended for the installation of your egg counter can be seen below. Topic Description Cordless drill Screwdriver bits Drill kit Utility knife Multimeter Tape measure Side cutter...
  • Page 9: Mounting The Egg Counter

    DOL 192 Egg Counter 3.2 Mounting the egg counter The egg counter is mounted on the bracket directly over the conveyor belt. For the egg counter to count optimally, place it where the eggs cannot roll or move sideways. Eggs that move around may be counted more than once.
  • Page 10 Adjust the height of the egg counter when the size of the egg changes. Adjust the egg counter to fit the conveyor belt. Tighten all U- bolts. Install the DOL 192 box as close to the egg counter as pos- sible. Do not extend the supplied 2-meter cable. Technical User Guide...
  • Page 11: Installation Guide

    The installation of a power supply isolator is required for each motor and power supply to facilitate voltage-free work on the electrical equipment. The power supply isolator is not included. 4.1 Connecting the egg counter to the DOL 192 box 4.1.1 Cable diagram egg counter...
  • Page 12: Dol 192 Box 24 V

    DOL 192 Egg Counter 4.1.2 DOL 192 box 24 V Connect egg counter 1 in CON 4 and egg counter 2 in CON 5. Technical User Guide...
  • Page 13: Dol 192 Box W/Display 230V

    DOL 192 Egg Counter 4.1.3 DOL 192 box w/display 230V Connect egg counter in CON 4. Technical User Guide...
  • Page 14: Connecting Pulse And Standby Functions

    – ON: When 2 DOL 192 egg counters are connected to a DOL 192 box 24V. Select whether the DOL 192 box uses one pulse per egg or one pulse per five eggs (a maximum of 5 pulses per second).
  • Page 15: Choice Of Egg Counter In Controller

    DOL 192 Egg Counter 4.4 Choice of egg counter in controller | Installation | Manual installation | Production | Installation | Egg counting and select Automatic | Installation | Manual installation | Production | Installation | Egg settings | Egg counters installed Enter the number of egg counter to be installed.
  • Page 16: Clock Setting Dol 192 Box W/Display

    DOL 192 Egg Counter 4.5 Clock setting DOL 192 box w/display The clock must be set to the current time. Use the up/down arrows to navigate to the clock display. Time: • Press arrow to the right. Adjust hours using the up/down arrow.
  • Page 17: General Information About Circuit Diagrams

    DOL 192 Egg Counter 5 General information about circuit diagrams Symbols are in accordance with the IEC/EN 60617 standard. The classification of the symbols ("letter codes") on the symbols is in accordance with the IEC/EN 81346-2 stan- dard. Reference designations are in accordance with IEC/EN 81346-1:2001 structuring principles and reference des- ignations.
  • Page 18: Cable Plans And Circuit Diagrams

    Supply DOL 192 Egg Counter DOL 192 box 24 V f/2 egg counters Standby 6.2 Circuit diagram DOL 192 box 24 V 1 egg counter Example of terminal number For correct connection see the setup menu Show connections in the controller...
  • Page 19: Cable Plan Dol 192 Box 24 V 2 Egg Counters

    DOL 192 Egg Counter 6.3 Cable plan DOL 192 box 24 V 2 egg counters Controller Power supply Supply DOL 192 egg counter 1 DOL 192 egg counter 2 DOL 192 box 24 V f/2 egg counters Standby 6.4 Circuit diagram DOL 192 box 24 V 2 egg counters...
  • Page 20: Cable Plan Dol 192 Box W/Display 230 V

    DOL 192 Egg Counter 6.5 Cable plan Dol 192 box w/display 230 V Controller DOL 192 egg counter DOL 192 box w/display 230 V f/1 egg counter Standby Supply 6.6 Circuit diagram DOL 192 box w/display 230 V Example of terminal number...
  • Page 21: User Guide

    DOL 192 Egg Counter 7 User Guide 7.1 Operating DOL 192 box w/display Use the up/down arrows to navigate through the various views. The number of eggs today: The number of eggs counted per hour (in this example, 90 eggs per hour - '90/h').
  • Page 22: Maintenance Instructions

    DOL 192 Egg Counter 8 Maintenance instructions 8.1 Cleaning The egg counter is maintenance-free but should be kept free of dirt and filth. Clean the product with a cloth that has been wrung out almost dry in water and avoid using: •...
  • Page 23: Trouble Shooting Instructions

    DOL 192 box. Flashes red (8 Hz) Selected incorrect number of egg counters. 9.2 Error messages DOL 192 box w/display The DOL 192 box w/display checks the counter operations. The following error messages may occur. Alarm Type Cause Possible solution...
  • Page 24: Technical Data

    DOL 192 Egg Counter 10 Technical data 10.1 DOL 192 egg counter DOL 192 12 DOL 192 20 DOL 192 40 DOL 192 50 DOL 192 80 Electrical V DC 24 +/- 20% Rated voltage RMS A 0.012 0.025 0.053 0.066...
  • Page 25: Dol 192 Box

    Power supply 24 V 2.1A in box (135752) 0.107 DOL 192 box 24 V + 2 pcs. DOL 192 12 cm egg counters 0.133 DOL 192 box 24 V + 2 pcs. DOL 192 20 cm egg counters 0.189...
  • Page 26: Dimensioned Sketch

    DOL 192 Egg Counter 10.4 Dimensioned sketch 10.4.1 DOL 192 egg counter 40 mm 10.4.2 DOL 192 box w/display 230 V f/1 egg counter 243 mm Technical User Guide...
  • Page 27: Dol 192 Box 24 V F/2 Egg Counters

    DOL 192 Egg Counter 10.4.3 DOL 192 box 24 V f/2 egg counters 120 mm Technical User Guide...
  • Page 28 SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev Tel. +45 72 17 55 55 • www.skov.com • E-mail: skov@skov.dk...

Table of Contents