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Jimmy at work Four Seasons 100 Assembly Instructions Manual

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Assembly Instructions

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Summary of Contents for Jimmy at work Four Seasons 100

  • Page 1 Assembly Instructions...
  • Page 2 CONTENTS 1. Assembly Advice ..............Page 1 2. Product Features ..............Page 1 - 3 3. Parts List ................Page 4 - 8 4. Overview of Doors ..............Page 9 Overview of Front Wall ............Page 10 Overview of Rear Wall ............Page 11 Overview of Sides and Roof ..........Page 12 - 13 Overview of Roof Vents ............Page 14 5.
  • Page 3 Assembly and Maintenance Advice 1. For safety purposes, we strongly recommend that this product is assembled by at least two people. 2. Some components have sharp metal edges. Please be careful when handling metal components. Please wear gloves, shoes and safety goggles during assembly. 3.
  • Page 4 3. Base anchor brackets are included as standard with expanding bolts to ensure a secure fixing into concrete or paving. Alternatively, you can use the brackets to fix into a timber base with wood screws (not provided). Steel bar/Lawn land Expansion bolt in concrete 4.
  • Page 5 7. Remove approximately 2 inches of film from all sheet edges before installing and remove all film immediately after the construction is completed. Please ensure that the side with the white film faces outwards. POLYCARBONATE PANEL White Film sheet Transparent Film Two sides of PC sheet are covered with thin films, one side's film is white, another istransparent.
  • Page 6 GM34403(ALU. Box No.1) PART PART L01A L16A L01B L16B L01C L01D L18A L03C L18B L03D L18C L03E L18D L03F L21C L03G L21D L04A L15A L05A L21A L05B L21B L19A L11A L19B L11B L02C L11C L11D L12F L12G L12C L12D L08C L11E L12E...
  • Page 7 GM34403(ALU. Box No.2) PART PART PART L06A M8X60 L07A M6X20 L08B M6X10 L09A L02A M8X30 J02R/L L02B J10R/L J03R/L L04A J12R/L Ø4X16 L11C Ø4X16D L12G Ø4X8 L05C Ø4X50 L05D M4X10 L22B L12A L12B L30/J06...
  • Page 8 EXT. 2 Sections (AU. Box No.3) PART PART PART L15A L21A L08A L21B L19A L02A L19B L02B L04A L11C L12G M8X60 L05C M6X10 L05D M6X20 L22A Ø4X16 L22C L12A Ø4X16D L12B Ø4X8 L03A M5X25 L03B...
  • Page 9 GM34403 (PC / Glass Box No. 1) PC/Glass N0.1 PART Rubber for walls & roof (Provided for glass only) PART 113M Rubber for walls only (Provided for glass only)
  • Page 10 EXT. 2 Sections (PC / Glass Box No. 2) PC/Glass N0.2 PART Rubber for walls & roof (Provided for glass only) PART Rubber for walls only (Provided for glass only)
  • Page 11 PART PART PART L16A M4X10 L16B J12R/L M6X10 L18A L18B M8X30 L18C L18D Ø4X16 Door Assembly L21C Ø4X16D Overview L21D Ø4X50 Frames W03R W03L L18D L18D L16A L16A L16B Aluminium Capping L16B L18A L18C Panels L18B L16A L16A L21C L16A L21C L16A L21D...
  • Page 12 PART PART PART L01A L01B L01C J10R/L L01D L02C L03E L03F L04A Front Wall Assembly L05A Overview L11A M8X60 L11B M6X10 L11D L11E Ø4X16 L12C Ø4X16D L12D L12F L12G Frames Panels Aluminium Capping L01C L02C L01D L11B L04A L11A J10R L12F L05A L04A...
  • Page 13 PART PART PART L01A L01B L01C J10R/L L01D L03C L03D Rear Wall Assembly L03G L04A Overview L05A L05B L08C M8X60 L11A M6X10 L11B L11C Ø4X16 L12C Ø4X16D L12D L12E L12G Frames Panels Aluminium Capping L01C L01D L11B L03G L11A J10R L04A L05A L04A...
  • Page 14 PART PART Sides and Roof Assembly L06A L07A Overview of Sides and Roof L08B L12Bx4pcs L09A L02A L12Gx2pcs L02B L04A L05C Y9x2pcs L05D L09Ax2pcs L22B L11C Y7x4pcs L12A L12B Y6x6pcs L12G L15A L12Ax4pcs L19A L19B L11Cx6pcs L21A Roof Vent Assemblyx2pcs L21B L06Ax1pc L05Dx4pcs...
  • Page 15 PART PART PART EXT. 2 Sections Assembly Overview of Sides and Roof L12Bx2pcs L08A L02A L12Gx2pcs L02B L04A Y9x2pcs L05C L05D L09x2pcs M6X10 L22A Y7x2pcs L22C M8X60 L11C M6X20 Y6x4pcs L12A Ø4X16 L12B Ø4X16D L12Ax2pcs L12G Ø4X8 L03A M5X25 L11Cx4pcs L03B L15A Roof Vent Assemblyx2pcs...
  • Page 16 PART PART PART L15A L19A Ø4X16 L19B Ø4X16D Roof Vent Assembly Ø4X8 L21A Overview L21B L15A L19A L19A L21B L21A L21A L19B L21B...
  • Page 17 L19A L19A L19B After connector A27 has been fitted, use the hole in the profile to tighten the connector in place. L19A L19B L19A Push down the button on connector A27 before inserting it into the end of the frame profile.
  • Page 18 L21B L21A L21A L21B L21A/L21B First the glazing panel Y10 should be loosely retained by the bar capping profiles L21A and L21B. Next tap the bar capping gently into position with a rubber mallet, then fix the bar capping securely with Z22 screws.
  • Page 19 Install the Z02 screws to prevent the L15A from sliding off the vent. L15A L15A Fix the A01 vent handles using Z04 screws. If required, automatic vent openers can be installed once the greenhouse is complete. Fill silicone sealant all around Y10 and the gaps between the aluminium frames to avoid any water leaking...
  • Page 20 PART PART PART L16A M4X10 L16B J12R/L M6X10 L18A L18B M8X30 L18C Door Assembly L18D Ø4X16 L21C Ø4X16D L21D Ø4X50 W03R W03L L18D L18D L16A L16A L16B L16B L18A L18C L18B L16A L16A L21C L16A L21C L16A L21D L21D L18A L16B L16B L16A...
  • Page 21 L18B L18B Screw S15 into the holes of H21, H23 and H22, and slide them into the channel of L18B. Adjust its position until it matches the lock on L18C, and tight it up. L18C L18B...
  • Page 22 Slide L16A into L17A and L18D and slide L16B into L18A and L18B, then assemble the door frames using connector A28, as shown in the W22x2pcs sketches below. L18D L16A/L16B L18A/L18C Left Door L18A/L18C S02x2pcs L16A/L16B L16A L17A L16A L16B L16B L18D L18A/L18B...
  • Page 23 First the glazing panels should be loosely retained by the bar capping profiles L21C and L21D. Next tap the bar capping gently into position with a rubber mallet, then fix the bar capping securely with Z22 screws. L18D L21C L21D L21C/21D L21D L21C/21D...
  • Page 24 Slide L16A into L17A and L18D and slide L16B into L18A and L18C, then assemble the door frames using connector A28, as shown in the sketches below. W22x2pcs L18D L16A/L16B L18A/L18C Right Door L18A/L18C S02x2pcs L16A/L16B L16A L17A L16A L16B L16B L18D L18A/L18C...
  • Page 25 First the glazing panels should be loosely retained by the bar capping profiles L21C and L21D. Next tap the bar capping gently into position with a rubber mallet, then fix the bar capping securely with Z22 screws. L21C L21D L21C/21D L21D L21C/21D L21C...
  • Page 26 Slide 2xS02 into L18D, positioned 100mm away from each edge. Secure S12 using M06 bolts, then rotate the wheels to ensure free movement. L18D * This is the method of adjusting the door height. 100mm 20mm After Assembly 100mm 20mm...
  • Page 27 Expansion screw/Concrete ground It is essential the dimensions a + b are the same to ensure the base is square. Steel pegs in soil Support at the corners only is inadequate.
  • Page 28 GM34403 Rear Front 3 Section Front GM34403 GM34405 GM34407 GM34409 GM34411 etc. 2528.2 2528.2 2528.2 2528.2 2528.2 (mm) 1949.9 3184.9 4419.9 5654.9 6889.9 (mm) 3192.8 4066.4 5091.9 6194.3 7339.1 (mm) a1=b1 3108 3952.8 4948.6 6020.9 7135.2 (mm) * W= Outer Width of Base Profiles * L= Outer Length of Base Profiles * a=b= Outer Diagonal of Base Profiles * a1=b1= Inner Diagonal of Base Profiles...
  • Page 29 GM34405 Rear Front 2 Section Assembly Middle Middle Section Section GM34403 EXT. 2 Setions * The basic model,GM34403,can be easily extended by adding ' 2 Section Assembly' each time for a longer size.
  • Page 30 Attention: the following steps are assembly example for GM34405 (GM34403 + one EXT.2 Sections). If you only buy the basic GM34403, there will be only L08B, without L08A. If your greenhouse consists of more than one extension module, then you will have more D24 joining plates to join the L08B and A's. PART L08A L08A...
  • Page 31 PART Install the corner posts as shown and secure with the nuts & bolts provided. L01A L01B L01A/L01B L03C L03D L05A L01B M6X10 L01A L01A L01B L03G L05A L03C/L03D L08C L08C Slide in S01x3pcs Slide in S01x2pcs Slide in S01x2pcs L05A L05A L03G...
  • Page 32 PART L01C L01D L01D M6X10 L01C Install L01C and L01D using connector A26 and part D17, then tighten them with the nuts and bolts provided. L01C/L01D L01D L01C L02G L03C/L03D Connect L01B to L01D and L01A to L01C using connector A26 and part D17, then tighten them with the nuts and bolts provided.
  • Page 33 PART L04A L05B L03C/L03D/L03G M6X10 L01A/L01B L04A L05B L05A Install L13 horizontal braces in the rear wall. Then install L04A & L05B with the nuts & bolts provided. Remember to bolt the L05B brace in place when installing L04A. L04A L04A L04A L04A...
  • Page 34 PART L02C L03E Install the door framing and bracing. L03F L04A L05A L02C L04A M6X10 L05A L04A L05A L03E L03F L03E/L03F L05A L03E/L03F L01A/L01B L04A L05A L04A L03E/L03F L02C S14x3pcs...
  • Page 35 PART * During construction please ensure you temporarily support the front and rear wall framing until the structure is complete. L01C L01D L01C M6X10 L01D Install L01C and L01D using connector A26 and part D17, then tighten them with the nuts and bolts provided. L02C Slide S01x1pc in L02C before installing D17 L01C/L01D...
  • Page 36 Attention: If you only buy the basic GM34403, there will be only L06A, without L06. If your greenhouse consists of more than one extension module, then you will have more L27 & L06 to extend. L06A 250mm Insert half part of L27 into L06, leaving 250mm length of L27. Then secure L27 and L06 with Z24. PART L06A L06A...
  • Page 37 Please follow these steps if your order includes decorative cresting. PART L26A M4.2X16 Cut off 56mm from two profiles, L26A, Drill one hole on both sides of L26A, Dia.3.2mm, 150mm from centre of each L26A, through L06A & L06, and then near to D26, and then install all L26A onto L06A &...
  • Page 38 Attention: If you only buy the basic GM34403, there will be only L07A, without L07. If your greenhouse consists of more than one extension module, then you will have more L07 to extend. L07A Assemble L07 & L07A through D25 & D27, and tighten them with bolts and nuts (see Fig.
  • Page 39 PART * When installing the L22 before tightening the nuts and bolts, push up from L02A under the ridge near the join to ensure the entire ridge is straight. L03A L03B L22C M6X10 L03B L03B L22C L22C L03A L22C L03A * Also ensure the eave profiles are running true and straight from end to end before tightening the L22's at the sides.
  • Page 40 Install horizontal & diagonal braces as shown to both sides of the greenhouse, PART ensuring that you loosely insert 1 extra bolt in the channel, L02B which is needed later to fix the bracing L22A/L22B. L05C L22A L22B M6X10 L05C L05C L05C L05C...
  • Page 41 PART Install the L04A vent frame profile and the A03 handle frame profile. Handle frame A03 is not required if auto openers are installed. L04A Install L04A and L05D at the same time. L05D When installing L05D ensure that you leave one bolt in the bolt channel for L22. Install the L22 ridge and eaves struts.
  • Page 42 PART L11A L11B L11C L11B L12C L12D L12E L12G L12G L12G L12G L12G L11A L12E L12D L11A L12C L11C L11C L11C L11C First the polycarbonate panels/glass should be loosely retained by the bar capping profiles as shown in the detail drawings. Next tap the bar capping gently into position with a rubber mallet.
  • Page 43 PART L11A L11B L11B L11D L11E L12F L12C L11E L12D L12G L12F L12G L11A L12G L12D L12C L11A L11D L11D First the polycarbonate panels/glass should be loosely retained by the bar capping profiles as shown in the detail drawings. Next tap the bar capping gently into position with a rubber mallet.
  • Page 44 PART L11A L11C L12A L11A L12A L11A L12A L12A L12A L11C L11C L11C L11C L11C Slide all Y6 glazing panels into place. The top of the panels should be pushed up behind the gutter profile, then pushed in against the base profile as shown in the detail drawings. The panels should be loosely retained by the glazing bar capping L11A, L11C and L12A then tap the bar capping gently into the channels of each frame profile with a rubber mallet.
  • Page 45 PART...
  • Page 46 L12B L11B L12B L12B L12B L11B L12G L12G L09A L12G L12G PART L11B L12B L12B L12B L09A L12B L11B L11B L09A L12B L12G Tap all of the bar capping into the channels of each frame profile with a rubber mallet as shown in the detail drawings.
  • Page 47 Fix every bar capping profile securely in position using Z22 screws as shown in the detail drawings. * Be careful not to over tighten but ensure the screws are securely fixed. Ensure the bar capping profiles are pushed firmly against the panel before installing the screws.
  • Page 48 Window x4pcs PART WINDOWS Ø4X16D PART AUTO OPENER M6X20 L19B L04A Manual Opener L06/L06A L15A *Ensure the manual vent is closed as shown. L15A L04A Z02x2 L19B L04A Slide L15A along the groove in the L06 ridge and fix it in the correct position using Z02 screws. S11/M03 Automatic Opener...
  • Page 49 Left Door Rotate H18, the roller wheels, to adjust the height of the door Right Door so it does not bind or rub on the bottom track. Door Door...
  • Page 50 PART J10R/L J12R/L Ø4X16D Ø4X16 J10R/L If you wish to eliminate leaks Drill a hole in L01A and L01B, use glue when fixing the downpipe approximately 3mm diameter and 700mm bends (not provided). up from the bottom. Fix the J92 downpipe bracket with Z22 screws and then clip the L30 downpipe into the J92 bracket.

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Four seasons 300Four seasons 500Four seasons 700Gm34403Gm34405Gm34407 ... Show all