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SPECIFICATIONS:
Model ........................................ FGAE1000-D1-W-C-A-H
Motor Type ................................ DC Motor
Worm Gear Configuration ......... Single
Enclosure Type ......................... Weatherproof
M2 Antenna Systems, Inc.
Model No: FGAE1000-D1-W-COS-A-N
M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722
Tel: (559) 432-8873 Fax: (559) 432-3059 Web: www.m2inc.com
©2022 M2 Antenna Systems Incorporated
Mount Style ................................ Cross Boom
Body Material ............................. Aluminum
Environment Control .................. No Heater
12/20/21
REV A
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Summary of Contents for M2 Antenna Systems FGAE1000-D1-W-COS-A-N
- Page 1 Body Material ......Aluminum Worm Gear Configuration ..Single Environment Control ....No Heater Enclosure Type ......Weatherproof M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722 Tel: (559) 432-8873 Fax: (559) 432-3059 Web: www.m2inc.com ©2022 M2 Antenna Systems Incorporated 12/20/21...
- Page 2 SYSTEM OVERVIEW & DIMENSIONS BEFORE YOU BEGIN: Look over all the DRAWINGS to get familiar with the various parts and assem- blies in the system. Tools handy for assembly process: screwdriver, 11/32, 7/16, 1/2, 9/16 and 5/8” spin -tites, end wrenches and/or sockets, measuring tape. Note: All installations are unique in some way, which means it's OK to preassemble certain hardware, or rearrange the assembly process to meet specific site requirements.
- Page 3 3” PIPE CLAMPS (OPTIONAL) BOLT,3/8-16 X 3”,SS PIPE STOP LOCKWASHER,3/8”,SS AZ-1000 ASSEMBLY BOLT,5/16-18 X 2”,SS FLATWASHER,5/16”,SS BOLT,3/816 X 1.0 SCKT HD,SS (QTY. 6) PIPE CLAMP #2 (QTY. 3) PIPE CLAMP #1 (QTY. 3) 3” PIPE (CUSTOMER SUPPLIED) 6” PIPE CLAMPS (OPTIONAL) BOLT,5/16-18 X 2.0, HEX HD,SS (QTY.
- Page 4 FGAE1000-D1-W-COS-A-N ASSEMBLY BOLT, 3/8-16 x 3/4” BOLT, 3/8-16 x 1” (QTY 1) (QTY 5) AZ-1000W EL-1000W CROSS BOOM PLUG IN USE: BOLT, 1/4-20 X 3”, SS LOCKNUT, 1/4-20, SS (BOTH SIDES) BOLT, 3/8-16 x 1” (QTY 5) AZ-1000W...
- Page 5 FGAE1000-D1-W-C0S-A-N ASSEMBLY CABLE BRIDGE CABLE BRIDGE BOLT, 1/4-20 X 1.0 SS LOCKNUT, 1/4-20 SS 2.4 CRADLE BOLT, 1/4-20 X 3.5 SS LOCKNUT, 1/4-20 SS ON CENTER CABLE PASS THROUGH...
- Page 6 FGAE1000-D1-W-COS-A-N ASSEMBLY NOTE: When using 180 degrees over the top elevation movement during tracking, the cable bridge can collide with the cable routing bar and associated cables. When mounting the cable bridge, be sure the elevation system is on the horizon, then position the cable bridge 10-30 degrees below the horizon to avoid collision with the cable routing bar.
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Page 7: Cable Routing
CABLE ROUTING The new AE1000-D1-W-COS-A-N helps to simplify the cable routing process by allowing the cable to pass through the Azimuth axis. This simple change can save on costly repairs when cable get snagged keeping the system from performing. LARGE NYLON TIES TO HOLD DOWN POWER DIVIDERS AND OR FEED LINES... - Page 8 CABLE ROUTING Note: When cable routing, each axis should be positioned at the centers of each travel spectrum. Az: If your AZ is set for south center, then position the AZ at 180 deg. EL: if your EL is set for 0 to 90 deg. The set your EL for 45 deg.
- Page 9 CABLE ROUTE FLAG & BRIDGE AZ Cable Route The Azimuth axis control cable simply attaches to the AZ axis then loops down and back to the full cable bundle coming from the bottom of the cable pass through 6 to 12 inches below the exit of the pass through. Taping or the use of nylon tie to keep the lower main cable bundle together below the cable pass through is recommend-...
- Page 10 FGAE1000-D1-W-C-A-N PARTS & HARDWARE DESCRIPTION AE1000 ELEVATION ASSEMBLY (SAAE1936) .......... 1 AE1000 AZIMUTH ASSEMBLY (SAAE1927) ..........1 7 PIN FEMALE RIGHT ANGLE CONNECTOR ASSEMBLY ....... 2 CABLE BRACE (M2AAE1928) ..............1 CABLE BRIDGE ARM (M2AAE1617) ............2 CABLE BRIDGE (M2AAE1618) ..............1 2.4”...
- Page 11 AZ/EL JUNCTION BLOCK CONNECTIONS The pictures on this page shows the standard wiring in the junction boxes (with switch reversing diodes) & 7 pin female right angle connector assembly. The system works the following way: Current is constant through the limit switches and through to the positioner.
- Page 12 AZ/EL PHYSICAL LIMIT SWITCH TEST LSK-1000 OVERVIEW: The LSK-1000 limit switch kit is a physical hard backup limit. The standard control unit supplied with our AZ or EL has “Electronic Limits”, but the LSK-1000 limit switch kit, has been designed as a physical backup system in the event of a control unit failure.
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Page 13: Maintenance Information
MAINTENANCE INFORMATION 90 day maintenance 1. Visual inspection of complete system, look for rust or corrosion and loose hardware. 2. Manually move each axis individually and LISTEN for smooth operation. 3. Check cables for wear and cracking. 4. Check each axis for physical looseness and or backlash (adjust if necessary). 5. -
Page 14: Troubleshooting
TROUBLESHOOTING Troubleshooting 1. Motors not moving. A. Check for voltage coming out of control box. B. Check for voltage at motor (AZ / EL=42 VDC). C. Check all wiring from control box to motor. D. Check motor for binding. 2. No pulse from motors. A. - Page 15 WORM & WORMGEAR ADJUSTMENT Excessive backlash may develop after using system for some time. We have incorporated a built in backlash adjustment block to keep backlash at a minimum. Please review drawings shown for more detailed information. To adjust system: 1.
- Page 16 M2 is responsible for charges (in the United States) to re- turn the repaired / replacement product only where warranty service is involved. M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722 (559) 432-8873 Fax (559) 432-3059 Web: www.m2inc.com...
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