Smipack FP6000CS Use And Maintenance Manual
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Smipack FP6000CS Use And Maintenance Manual

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  • Page 3 Use and maintenance manual FP6000CS - FP8000CS USE AND MAINTENANCE MANUAL Automatic L-Sealer FP6000CS - FP8000CS MANUAL CODE: DM210300 CREATION DATE: 28.09.2007 RELEASE: RELEASE DATE: 12.11.2008...
  • Page 4 FOREWORD In thanking you for the preference given us, SMIPACK S.p.A. is glad to welcome you to its wide circle of Clients and hopes that the use of this machine completely satisfies you. FP6000CS FP8000CS This manual can be used for model...

  • Page 5: Ec Declaration Of Conformity

    (BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia. The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) - Italy, Via Tasso, 75 and head-quarters in San Giovanni Bianco (BG) - Italy, Via Piazzalunga 30...
  • Page 6 e alle norme armonizzate di buona pratica costruttiva, tra cui: and with Harmonized Standards: Macchine per gomma e materie plastiche - Sicurezza - Macchine per soffiaggio per la produzione di corpi cavi - Requisiti per la progettazione e costruzione. EN 422 Safety of rubber and plastics machines - Blow moulding machines intend- ed for the production of hollow articles - Requirements for design and con- struction...

  • Page 7: Table Of Contents

    2.6. TRANSPORT AND UNPACKING ........................17 2.7. POSITIONING AND LEVELLING ........................17 2.8. FP6000CS AND FP8000CS L-SEALER AND T450 TUNNEL POSITIONING ..........18 2.9. ASSEMBLING THE ACCUMULATION PHOTOELECTRIC CELLS (OPTIONAL) ...........18 2.10. DEMOLITION AND DISPOSAL ........................18 2.11. ELECTRICAL CONNECTIONS ........................18 2.12. TECHNICAL DATA FOR THE ELECTRIC CONNECTION ................19 2.13.
  • Page 8 20. UNIT MH310008 - MH310002 ........................81 21. UNIT MH340000 (FP6000CS) ........................82 UNIT. UNIT MH340075 (FP8000CS OPTIONAL) ...................82 22. UNIT MH400006 FP6000CS - FP8000CS ....................83 23. UNIT TIMING UNIT - FIXED BELT ......................84 24. UNIT TIMING UNIT - MOBILE BELT ......................85 25.

  • Page 9: Regulations And General Instructions

    We would like to thank you in advance for all the suggestions that you may want to forward to us in order to bring about further improvements to the machine. SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel. +39.0345.40400 - Fax +39.0345.40409 1.2 WARRANTY CONDITIONS...

  • Page 10: Remarks On General Safety

    Do not install the machine in areas posing a risk of explosion or fire. • Do not temper with, remove or modify the safety devices; in such cases SMIPACK S.p.A. declines any responsibility on the safety of its machines. •...

  • Page 11: Legend

    Use and maintenance manual FP6000CS - FP8000CS • Before carrying out any work on the electrical installation, ensure that the voltage has been disconnected. • After an adjustment or security operation, restore the state of the machine with active protections.
  • Page 12 Chapter 1 - Regulations and general instructions WARNING! DON’T TOUCH. DANGER OF TRAPPING BETWEEN MECHANICAL MEMBERS. DANGER OF SHEARING. DANGER OF INJURY WARNING! BEFORE OPERATING, CHECK THAT THE MACHINE TYPE IS THE ONE THAT HAS BEEN BOUGHT.

  • Page 13: Machine Installation

    Use and maintenance manual FP6000CS - FP8000CS CHAPTER 2 - MACHINE INSTALLATION 2.1 DESCRIPTION OF THE MACHINE Fig. 2.1.1 GLOSSARY Infeed conveyor belt Reel-holder Electronic card Upper square Lower square Product guide Connecting belt Sealing unit Film drive unit Scrap winder...

  • Page 14: Control Systems

    If the EF100022 detecting sensor sensor is disconnected and the parameter "movable belt" is (Only for FP6000CS) activated, the machine will not work. sensor It detects the presence of an object during the sealing bar's...
  • Page 15 Use and maintenance manual FP6000CS - FP8000CS Fig. 2.3.1 ELECTRICAL CABINET Fig. 2.3.2 Fig. 2.3.3...

  • Page 16: Weight And Dimensions Of The Packed Machine

    Chapter 2 - Machine installation 2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE Fig. 2.4.1 FP6000CS FP8000CS case cardboard case packaging packaging 2200 mm 2650 mm 1520 mm 1740 mm 1550 mm 1760 mm WEIGHT 2.5 WEIGHT AND DIMENSIONS OF THE MACHINE Fig.

  • Page 17: Transport And Unpacking

    Use and maintenance manual FP6000CS - FP8000CS 2.6 TRANSPORT AND UNPACKING SMIPACK S.p.A. in function of the means of Fig. 2.6.1 transport and of the type of products to be shipped utilizes packagings adequate to guarantee the integrity and preservation during transportation.

  • Page 18: Fp6000Cs And Fp8000Cs L-Sealer And T450 Tunnel Positioning

    Chapter 2 - Machine installation 2.8 FP6000CS AND FP8000CS L-SEALER AND T450 TUNNEL POSITIONING Once the machine has been levelled, place the machine's connecting belt as close as possible to the tunnel's. Make sure that the tunnel's belt is kept approximately 1 mm higher than the sealer's, so as to prevent the falling over of packages at the tunnel inlet zone.

  • Page 19: Technical Data For The Electric Connection

    We suggest operating temperatures varying from +10°C to +40°C with a relative humidity from 30% to 80% with no condensation. The airborne noise is lower than 70 dB. FP6000CS and FP8000CS L-Sealer's IP class rating = IP54 ATTENTION! The pressure and the plate acoustical power of the machine can change depending on the material of containers to be packaged.
  • Page 20 White page...

  • Page 21: Information On The Machine

    CHAPTER 3 - INFORMATION ON THE MACHINE 3.1 OPERATING FEATURES OF THE MACHINE The L-sealers FP6000CS and FP8000CS can achieve an output of 50 and 30 ppm respectively, for a product with the following dimensions: 150 mm long, 200 mm large and 300 mm high.

  • Page 22: Data For The Pneumatic Installation

    10 to 50 µm. Customized logos and messages may be featured, provided that they fully conform to the existing regulations. film microperforated machine's microperforators when the film is employed centerfolded. FP6000CS FP8000CS 600 mm 800 mm...

  • Page 23: Preparation To The Use Of The Machine

    Use and maintenance manual FP6000CS - FP8000CS CHAPTER 4 - PREPARATION TO THE USE OF THE MACHINE To prepare the machine of a new format input the manual mode with the start-up operations already made and remind that the sealing bar moves also with the safety doors open.

  • Page 24: Positioning Of The Film Reel

    Chapter 4 - Preparation to the use of the machine Fig. 4.2.3 4.3 POSITIONING OF THE FILM REEL Before positioning the film reel in the unwinder, adjust the movable stops D and E. Their position depends on the package height. First of all, adjust the upper square height, as indicated in point 4.2;...

  • Page 25: Adjusting The Film Winding Roller's Height

    Use and maintenance manual FP6000CS - FP8000CS Fig. 4.3.3 Once the movable stop D, has been adjusted, position the film reel by keeping the reel's open side on the right (Fig. 4.3.3.). The rod mounted on the reel-holder will help separate the two edges of the film.

  • Page 26: Adjusting The Microperforators

    Chapter 4 - Preparation to the use of the machine 4.6 ADJUSTING THE MICROPERFORATORS Fig. 4.6.1 By turning the dowels 2, you can adjust the height of the needles of the micro perforators, thus modifying perforation according to the pack and to the type of film in use;...

  • Page 27: First Film Sealing

    Use and maintenance manual FP6000CS - FP8000CS 4.9 FIRST FILM SEALING Once the film has been arranged as indicated in paragraph 4.8, it is possible to proceed with the first sealing. First of all open the upper door and place the film front part inside the film-driving device ensuring that the two flaps are perfectly lined.

  • Page 28: Scrap Film Winder

    Chapter 4 - Preparation to the use of the machine 4.11 SCRAP FILM WINDER The scrap film winder is intended to collect the film scrap on the reel for easy disposal. After taking the scrap film through the driving and scrap film guide devices, follow the indications provided below.

  • Page 29: Regulation For The Packaging Of Low Packs

    Fig. 4.11.3 4.12 REGULATION FOR THE PACKAGING OF LOW PACKS The Smipack automatic L-sealers can package products of different dimensions, without needing to modify the machine structure; anyway, in order to improve the packaging of very low products (less than 2 cm high), it is recommended to adjust the squares position, in order to obtain the smallest package.
  • Page 30 Chapter 4 - Preparation to the use of the machine Fig. 4.12.3 Move the upper square 3 along the holes, by pushing the 4 screws 5 in the direction indicated in the picture; in the same way, adjust the position of the lower square 4 by means of the 4 screws 6.

  • Page 31: Electronic Board

    Use and maintenance manual FP6000CS - FP8000CS CHAPTER 5 - ELECTRONIC BOARD 5.1 ELECTRONIC BOARD KEYS DESCRIPTION Fig. 5.1.1 The the Automatic L-Sealer’s electronic board is composed of the following elements: MAIN SWITCH: It can turn the machine on and off.;...

  • Page 32: Starting Up The Machine

    Chapter 5 - ELectronic board Select the "AUTOMATIC" machine operation mode Mode to be selected to position the film and its adjustments ENTER push button: modifies and/or confirms a parameter; ARROW keys: can be used to go through the menu and to set and/or modify the parameters.

  • Page 33: Manual Operation Mode

    Use and maintenance manual FP6000CS - FP8000CS Fig. 5.2.1 On the first line the type of machine is displayed and on the second the software release loaded. Fig. 5.2.2 Subsequently the following display will appear: BAR-ADJUSTMENT START+ENTER Now perform the adjustment of the sealing bar; in this phase the machine calculates the operation positions.

  • Page 34: Automatic Operating Mode

    Chapter 5 - ELectronic board To set the machine on MANUAL mode press the appropriate key The following video display will appear and the following key functions will be activated: Fig. 5.3.1 MANU SEALING ACTIVATION It activates the sealing bar movement in manual mode. Press F1 for one second to perform a sealing cycle .

  • Page 35: Format Parameters

    Use and maintenance manual FP6000CS - FP8000CS Start the packaging cycle Stop the cycle Operate the scrap recovery following possible breakages ATTENTION! The machine only operates when the door is closed. Before performing possible adjustment of reel, film or product positioning, do not operate on AUTOMATIC mode but in MANUAL mode.
  • Page 36 Chapter 5 - ELectronic board Press to get to the following display: Fig. 5.5.3 Ad then to go through the various >SEALING-BAR items (SEALING BAR, PACKAGE, ADJUST FILM, OPTIONS, SAVE FORMAT). PACK Sealing bar: Prss and then and go through the various submenus: 1 •...
  • Page 37 Use and maintenance manual FP6000CS - FP8000CS Package: Press and them and go through the various submenus: 1 • Multipackage Fig. 5.5.7 If it is ENABLED, the machine packages the product by using the packs length as a parameter; if it is DISABLED, the packaging...
  • Page 38 100 mm to the previously set value “film delay”. 5 • Belts speed Fig. 5.5.12 It indicates the belts speed with reference to the rated speed. BELT-SPEED Set speed FP6000CS 100% 150% FP8000CS 10 m/min 20 m/min 30 m/min...
  • Page 39 Use and maintenance manual FP6000CS - FP8000CS 6 • Unwinder time-out Fig. 5.5.13 This menu regulates the reel-holder motor's time-out parameter, after the film drive phase. It is meant to reduce the film tensioning in the sealing zone. (range from 0 to 1000 ms).
  • Page 40 Chapter 5 - ELectronic board 2 • Package advance detection Fig. 5.5.16 If this option has been "ENABLED", the infeed conveyor belt keeps running until another package is detected. If "DISABLED", PACK-APPROACH the infeed conveyor belt stops once the ENABLED package being processed passes the sealing zone.
  • Page 41 Use and maintenance manual FP6000CS - FP8000CS 5 • Ramps control Fig. 5.5.19 If the function is DISABLED, the machine will operate in the normal-standard mode. If it is ENABLED, the start and stop ramps of the infeed belt will be more gradual, in order MOTOR-RAMP to facilitate the packaging of stacked packs.

  • Page 42: Operator Menu

    Chapter 5 - ELectronic board It is now possible to modify the format name using the arrow keys. Move between the letters with (a dash will indicate that the letter has been chosen). Press the key to run through the alphanumeric characters. To cancel the sequence, press for one second, otherwise confirm the new format's identification by pressing...

  • Page 43: Data Display

    Use and maintenance manual FP6000CS - FP8000CS Remaining packs Fig. 5.6.3 This video only displays the number of packs to be handled if the PACKS COUNTER has REMAINING-PACKS been set. XXXXX NOTES: Any START or STOP will not affect the packs computation. The packs causing any errors are not taken into consideration.
  • Page 44 Chapter 5 - ELectronic board 3 • Package length detection Fig. 5.7.4 It shows the detected package length. LENGHT-MEASURE PACK[mm] 4 • Average package length Fig. 5.7.5 It shows the average length of the packages processed. PACK-LENGHT AVERAGE[mm] 5 • Print centering Fig.
  • Page 45 Use and maintenance manual FP6000CS - FP8000CS 8 • Instantaneous efficiency Fig. 5.7.9 Percentage of the packages which can be processed by the machine, calculated with SNAPSHOT regards to the machine's working time and assessed against average EFFICIENCY[%]000 packages per minute.

  • Page 46: System Setup

    Chapter 5 - ELectronic board 13 • Data resetting Fig. 5.7.14 The selection of resets all the data RESET-DATA ---------------- displayed in the menu "DISPLAY DATA". 5.8 SYSTEM SETUP Starting from the previous menu, select the following message will be displayed: Fig.

  • Page 47: Utility

    Use and maintenance manual FP6000CS - FP8000CS 2 • Level 3 Password Fig. 5.8.4 Unusable by the user. LEVEL PASSWORD 00000 ATTENTION! IIf the EEPROM is reset, the default passwords are reset.. 5.9 UTILITY From the main menu press and the following video display appears: Fig.
  • Page 48 Chapter 5 - ELectronic board 2 • Data lock Fig. 5.9.4 If you select YES, it will be possible to change the parameters exclusively in the menu PROGR. When you leave this menu, it ACT-DATA-BLOCK will not be possible to modify the data any longer, but only to read them.

  • Page 49: System Parameters

    Use and maintenance manual FP6000CS - FP8000CS 2 • Data reception Fig. 5.9.8 Reception of all the data stored on the EEPROM. It is possible to receive all the data DATA concerning the formats as well as the system and configuration parameters.
  • Page 50 OUT, ACCUMULATION TIME-OUT).x ---------------- Questo parametro è attivabile solo contattando SMIPACK S.p.A l’acquisto del gruppo optional (See at 7.8“OPTIONAL” at pag. 102) 1 • End of flux time-out Fig. 5.10.5 If the inlet photoelectric cell has not detected any incoming package for a set time, the...

  • Page 51: Particular Combination Of The Keys

    Use and maintenance manual FP6000CS - FP8000CS 2 • Accumulation time-out Fig. 5.10.6 It refers to the maximum time during which the photoelectric cell can be obscured by the ACCUMULATION package. After this set time, the machine goes on "PAUSE" and the corresponding ACTIVATION[s] 00 error warning "OUTLET-ACCUMULAT"...

  • Page 52: Machine States

    5.13 MACHINE STATES After the L-Sealer has been started, the video will display a welcoming message first, and then the "MACHINE STATE", which is meant to provide a description of the FP6000CS - FP8000CS Sealer's performance. The machine states are the following: •...
  • Page 53 FORMAT PARAMETERS MENU STRUCTURE...
  • Page 54 White page...

  • Page 55: Machine Use

    6.2 OPERATING PRINCIPLES The FP6000CS and FP800CS L-Sealer has been designed for the packaging of loose as well as assembled products by means of centerfolded shrink film. The machine can be operated by a technician or alternatively it can be joined to other machines on the production line.

  • Page 56: Checking For Good Operating Conditions

    Chapter 6 - Machine use 6.4 CHECKING FOR GOOD OPERATING CONDITIONS 1 • Belt section: • Check the conveyor belts for possible damages. • Check if the rollers are moving freely. • Check that all the belts have a linear movement and that there are no breakages, tearing or folds that can prevent the normal operation.

  • Page 57: Maintenance And Repairs

    Use and maintenance manual FP6000CS - FP8000CS CHAPTER 7 - MAINTENANCE AND REPAIRS ATTENTION! Before begining any type of maintenance operation indicated in this chapter, unless otherwise required, switch off the machine, switch voltage off acting on the main switch, pull out the power supply cable from the mains and disconnect the tube that feeds the pneumatic plant.
  • Page 58 Chapter 7 - Maintenance and repairs Tab. 7.1.2 PROTECTIONS Clean the safety and the emergency switches Make sure that the pneumatic parts are working correctly Check the state of the PTFE and of the silicone SEALING UNIT Lubricate the joint heads of the sealing bar UPPER SQUARE Lubricate all moving parts Tab 7.1.3...

  • Page 59: Replacing The Sealing Blade

    Use and maintenance manual FP6000CS - FP8000CS 7.2 REPLACING THE SEALING BLADE In order to replace the sealing blade, remove the sealing bar's inside and outside hand protections by unscrewing the screws 1. Then remove the screws 2 from the inside of the unit and replace the damaged blade.

  • Page 60: Replacing The Brake Shoes

    Chapter 7 - Maintenance and repairs 7.3 REPLACING THE BRAKE SHOES In order to replace the contrast silicone, remove the PTFE 1; take off the silicone, paying attention not to remove the biadhesive tape. Cut the new silicone profile, which must be as long as the old one.

  • Page 61: Adjusting The Sealing Bar's Sensors

    Use and maintenance manual FP6000CS - FP8000CS 7.5 ADJUSTING THE SEALING BAR’S SENSORS Fig. 7.5.1 In order to replace the sealing bar’s sensors, disconnect them from the cable attached to the upper frame. Once the sensors have been replaced, adjust the height so that...

  • Page 62: Unit My440003 - My440005

    Chapter 7 - Maintenance and repairs 1 • Unit MY440003 - MY440005 Code Code Pos. Description spare parts FP6000CS (MY440003) FP8000CS (MY440005) PHOTOCELL EF100150 EF100150 EF010049 EF010049 ROLLER MH200051 MH200051...

  • Page 63: Unit Mh440029

    Use and maintenance manual FP6000CS - FP8000CS 2 • Unit MH440029 Code Code Pos. Description spare parts FP6000CS FP8000CS BEARING MF801059 MF801059 RUBBER ROLLER MA111753 MA111753 SPRING MF100896 MF100896 BEARING MF801069 MF801069...

  • Page 64: Unit Mh440024

    Chapter 7 - Maintenance and repairs 3 • Unit MH440024 Code Code Pos. Description spare parts FP6000CS FP8000CS GEARMOTOR EM600187 EM600187 TOOTHED PULLEY MA401458 MA401458 COGGED BELT MF500660 MF500660 SHAFT MA111438 MA111438...

  • Page 65: Unit Mh440030

    Use and maintenance manual FP6000CS - FP8000CS 4 • Unit MH440030 Code Code Pos. Description spare parts FP6000CS FP8000CS BEARING MF800059 MF800059 TOOTHED PULLEY MA401780 MA401780 CYLINDER MN010206 MN010206 RUBBER ROLLER MA701085 MA701085 BEARING MF801068 MF801068 MA111872 MA111872 MA111873 MA111873...

  • Page 66: Unit My320011 - My320009

    Chapter 7 - Maintenance and repairs 5 • Unit MY320011 - MY320009 Code Code Pos. Description spare parts FP6000CS (MY320011) FP8000CS (MY320009) BUSH MF800375 MF800375 BUSH MF800374 MF800374 SENSOR EF100022 EF100022 JOINT HEAD MF901021 MF901021 SUPPORT MF801129 MF801129 MA112288 BUSH...

  • Page 67: Unit Mh320010 - Mh320022

    Use and maintenance manual FP6000CS - FP8000CS 6 • Unit MH320010 - MH320022 Code Code Pos. Description spare parts FP6000CS (MH320010) FP8000CS (MH320022) HEATING ELEMENT MA109619 MA112717 PLATE MA226060 MA226060 BLADE MF100417 MF100417 SPRING MA224168 MA234345 HEATING ELEMENT MA109620 MA112718...

  • Page 68: Unit Mh320014 - Mh320021

    Chapter 7 - Maintenance and repairs 7 • Unit MH320014 - MH320021 Code Code Pos. Description spare parts FP6000CS (MH320014) FP8000CS (MH320021) PTFE MP200698 MP200698 SECTION BAR MP400373 m1,25 MP400373 m1,65 COMPRESSION SPRING MF100525 MF100525...

  • Page 69: Unit My340043 - My340067

    Use and maintenance manual FP6000CS - FP8000CS 8 • Unit MY340043 - MY340067 Code Code Pos. Description spare parts FP6000CS (MY340043) FP8000CS (MY340048) MOTOR EM600174 EM600174 GEAR BOX EM650242 EM650242 SENSOR EF100022 EF100022 (OPTIONAL MOBILE BELT) BELT MF500611 MF500955 RUBBER ROLLER...

  • Page 70: Unit My340063 (Fp6000Cs)

    Chapter 7 - Maintenance and repairs 9 • Unit MY340063 (FP6000CS) Pos. Description spare parts Code Pos. Description spare parts Code MOTOR EM600174 PHOTOCELL EF100084 GEAR BOX EM650242 BELT MF500610 GUIDE MF900837 ROLLER GROUP MH200023 RUBBER ROLLER MA701212 ROLLER GROUP...

  • Page 71: Unit My340049 (Fp8000Cs)

    Use and maintenance manual FP6000CS - FP8000CS 10 • Unit MY340049 (FP8000CS) Pos. Description spare parts Code Pos. Description spare parts Code GEAR BOX EM650242 ROLLER GROUP MH200091 MOTOR EM600174 BEARING MF800099 MA112711 PHOTOCELL EF100084 ROLLER GROUP MH200090 BELT MF500905...

  • Page 72: Unit Mh340068 (Fp6000Cs)

    Chapter 7 - Maintenance and repairs 11 • Unit MH340068 (FP6000CS) Pos. Description spare parts Code Pos. Description spare parts Code CABLE MA901962 MA112292 MA112027 MA113571 BEARING MF801175 ROLLER GROUP MH200025 BUSH MF801132...

  • Page 73: Unit Mh340041 (Fp8000Cs)

    Use and maintenance manual FP6000CS - FP8000CS 12 • Unit MH340041 (FP8000CS) 12a • Unit MH340042 (FP8000CS) Pos. Description spare parts Code Pos. Description spare parts Code CABLE MA902031 MA112754 MA112027 MA112755 BEARING MF801068 ROLLER GROUP MH200025 BUSH MF801132...

  • Page 74: Unit My370029 - My370025

    Chapter 7 - Maintenance and repairs 13 • Unit MY370029 - MY370025 Code Code Pos. Description spare parts FP6000CS (MY370029) FP8000CS (MY370025) GAS SPRING MF900976 MF900976 CONTROL KEY EF010104 EF010104 PLATE MA235427 MA234459 LIMIT SWITCH EF010053 EF010053 PLATE MA235458 MA234458...

  • Page 75: Unit Mh370012 - Mh370008

    Use and maintenance manual FP6000CS - FP8000CS 14 • Unit MH370012 - MH370008 Code Code Pos. Description spare parts FP6000CS (MH370012) FP8000CS (MH370008) HINGE MF900562 MF900562 PROTECTION MA235421 MA234457 PIVOT MA600107 MA600107 TERMINAL MF900602 MF900602...

  • Page 76: Unit My380011 - My380008

    Chapter 7 - Maintenance and repairs 15 • Unit MY380011 - MY380008 Code Code Pos. Description spare parts FP6000CS (MY380011) FP8000CS (MY380008) GEAR BOX EM650318 EM650318 MOTOR EM600175 EM600175 BEARING MF801064 MF801064 SPRING MF100577 MF100577 ROLLER GROUP MH200055 MH200092 SENSOR...

  • Page 77: Unit Mh380043 - Mh380042

    Use and maintenance manual FP6000CS - FP8000CS 16 • Unit MH380043 - MH380042 Code Code Pos. Description spare parts FP6000CS (MH380043) FP8000CS (MH380032) ROLLER MH200106 MH200094 SPRING MF100255 MF100255...

  • Page 78: Unit Mh380009 - Mh380034

    Chapter 7 - Maintenance and repairs 17 • Unit MH380009 - MH380034 Code Code Pos. Description spare parts FP6000CS (MH380009) FP8000CS (MH380034) ROLLER MH200082 MH200093 BEARING MF801087 MF801087...

  • Page 79: Unit Mh200007

    Use and maintenance manual FP6000CS - FP8000CS 18 • Unit MH200007 Code Code Pos. Description spare parts FP6000CS FP8000CS TEAR TAB PRINT MA701396 MA701396 BEARING MF801061 MF801061 MA109951 MA109951...

  • Page 80: Unit Mh430005

    Chapter 7 - Maintenance and repairs 19 • Unit MH430005 Code Code Pos. Description spare parts FP6000CS FP8000CS MOTOR EM600218 EM600218 GEAR BOX EM650310 EM650310 BEARING MF801064 MF801064 BUSH MF801086 MF801086 ROLLER MH200068 MH200068 SENSOR EF100022 EF100022 BRAKE MA111659 MA111659...

  • Page 81: Unit Mh310008 - Mh310002

    Use and maintenance manual FP6000CS - FP8000CS 20 • Unit MH310008 - MH310002 Code Code Pos. Description spare parts FP6000CS (MH310008) FP8000CS (MH310002) BUSH MF801136 MF801136 MA111997 MA111997 MOTOR EM600013 EM600013 GEAR BOX EM650313 EM650313 SHAFT MA111875 MA111875 CHAIN MA500723...

  • Page 82: Unit Mh340000 (Fp6000Cs)

    Chapter 7 - Maintenance and repairs 21 • Unit MH340000 (FP6000CS) Unit MH340075 (FP8000CS Optional) Description Code Description Code Pos. Pos. spare parts FP6000CS spare parts FP8000CS CYLINDER MN010243 CYLINDER MN010243 ROLLER MH200024 ROLLER MH200126 BEARING MF801068 BEARING MF801068...

  • Page 83: Unit Mh400006 Fp6000Cs - Fp8000Cs

    Use and maintenance manual FP6000CS - FP8000CS 22 • Unit MH400006 FP6000CS - FP8000CS...

  • Page 84: Unit Timing Unit - Fixed Belt

    Chapter 7 - Maintenance and repairs 23 • Timing unit - fixed belt Code Pos. Description spare parts FP8000CS ELECTROVALVE MN400178 ELECTROVALVE MN400177 SILENCER MN301114...

  • Page 85: Unit Timing Unit - Mobile Belt

    Use and maintenance manual FP6000CS - FP8000CS 24 • Timing unit - mobile belt Code Code FP8000CS Pos. Description spare parts FP6000CS (WITH OPTIONAL MOBILE BELT ONLY ELECTROVALVE MN400178 MN400178 ELECTROVALVE MN400177 MN400177 SILENCER MN301114 MN301114...

  • Page 86: Unit Mh400016 - Mh400045

    Chapter 7 - Maintenance and repairs 25 • Unit MH400016 - MH400045 Code Code Pos. Description spare parts FP600CS (MH400016) FP8000CS (MH400045) CYLINDER MN010171 MN010262 SUPPORT MN010191 MN010191 CONNECTION MN300093 MN300093 REGULATOR MN301115 MN301115 PIVOT MA110248 MA110248 PIVOT MA110247 MA110247 BUSH MF800393 MF800393...

  • Page 87: Unit Mh350009

    Use and maintenance manual FP6000CS - FP8000CS 26 • Unit MH350009 Code Code Pos. Description spare parts FP6000CS FP8000CS TRANSDUCER EF110006 EF110006 SUPPORT MN010179 MN010179...
  • Page 88 Chapter 7 - Maintenance and repairs 27 • Electrical system FP6000CS Tav. 1 Pos. Description spare parts Code Pos. Description spare parts Code LIGHT COLUMN EP300021 SELECTOR EP010193 SWITCH EP010139 PUSH BUTTON EP010191 FLEXTRON MASTER KZ010166 EC100090 PUSH BUTTON EP010198...
  • Page 89 28 • Electrical system FP6000CS Tav. 2...
  • Page 90 29 • Electrical diagram MY350038-1 FP6000CS...
  • Page 91 30 • Electrical diagram MY350038-2 FP6000CS SPARE PARTS CODE LEGEND B1 RESISTANCE 970 W MA109620 B2 RESISTANCE 800 W MA109619 WASTE FILM WINDER MOTOR 180 W EM600218 INFEED CONVEYOUR MOTOR - OPTIONAL 180 W EM600189 PRODUCT HEIGHT ADJUSTMENT MOTOR 180 W...
  • Page 92 31 • Electrical diagram MY350038-3 FP6000CS...
  • Page 93 32 • Electrical diagram MY350038-4 FP6000CS...
  • Page 94 Chapter 7 - Maintenance and repairs 33 • Electrical system FP8000CS Tav. 1 Pos. Description spare parts Code Pos. Description spare parts Code LIGHT COLUMN EP300021 SELECTOR EP010193 SWITCH EP010139 PUSH BUTTON EP010191 FLEXTRON MASTER KZ010166 EC100090 PUSH BUTTON EP010198 EK020022 CONTACT EP010200...
  • Page 95 34 • Electrical system FP8000CS Tav. 2...
  • Page 96 35 • Electrical diagram MY350030-1 FP8000CS...
  • Page 97 36 • Electrical diagram MY350030-2 FP8000CS LEGEND SPARE PARTS CODE B1 RESISTANCE 1270 W MA112718 B2 RESISTANCE 1100 W MA112717 WASTE FILM WINDER MOTOR 180 W EM600218 INFEED CONVEYOUR MOTOR - OPTIONAL 180 W EM600189 PRODUCT HEIGHT ADJUSTMENT MOTOR 180 W EM600013 ELECTRICAL PANEL COOLING FAN EK020022...
  • Page 98 37 • Electrical diagram MY350030-3 FP8000CS...
  • Page 99 38 • Electrical diagram MY350030-4 FP8000CS...
  • Page 100 39 • Pneumatic system FP6000CS...
  • Page 101 40 • Pneumatic system FP8000CS...

  • Page 102: Optional

    "PHOTOCELL UNIT mark reading group" which let the working product to be packed using a printed plastic foil. 7.9 WEAR AND TEAR MECHANICAL PARTS Tab. 7.2.1 Description Code Code FP6000CS FP8000CS 1 • SECTION BAR MP400373 MP400373 2 • SEALING BAR MA224168 MA234345 3 •...

  • Page 103: Anomalies And Failures - How To Remedy

    Use and maintenance manual FP6000CS - FP8000CS CHAPTER 8 - ANOMALIES AND FAILURES – HOW TO REMEDY 8.1 PROBLEMS AND SOLUTIONS Following, the descriptions and relative solutions of common problems that could occur during the normal operation of the machine.
  • Page 104 Use and maintenance manual FP6000CS - FP8000CS Tab 8.1.3 REMEDIES and PROBLEM: CAUSE SOLUTIONS FILM WINDS The locking handle has not Fasten the handle on the AROUND REEL- been fastened. reel-holder. HOLDER'S RUBBER ROLLER REEL-HOLDER Make sure that the reel-...

  • Page 105: Error Display

    Use and maintenance manual FP6000CS - FP8000CS • General problems Tab 8.1.5 REMEDIES and PROBLEM: CAUSE SOLUTIONS MACHINE Insufficient lubrication of the Properly lubricate ANOMALOUSLY NOISY machine’s moving parts. moving parts. The general switch is off. Turn the general switch on.
  • Page 106 Chapter 8 - Anomalies and failures — how to remedy Tab 8.1.6 REMEDIES and PROBLEM: CAUSE SOLUTIONS The safety doors are open Close the safety doors EMERG-DOOR-OPEN Turn the card off and then An error has occurred in the on again. if the problem EEPROM-ERROR procesor continues,...
  • Page 107 Use and maintenance manual FP6000CS - FP8000CS Tab 8.1.6 REMEDIES and PROBLEM: CAUSE SOLUTIONS Remove the scrap from the The scrap reel is full. REEL-SCRAP-FULL reel. The movable belt does not Check the solenoid valve work. cable. Check the movable belt sensor.
  • Page 108 Chapter 8 - Anomalies and failures — how to remedy Tab 8.1.6 REMEDIES and PROBLEM: CAUSE SOLUTIONS Make sure the motor is operating correctly. The motor that has caused the error is indicated iin parenthesis: 1-infeed conveyour motor Motor overcurrent, motor 2-outlet conveyour motor O/C-MOTOR- (x) broken or jammed belt...
  • Page 109 Use and maintenance manual FP6000CS - FP8000CS Tab 8.1.6 REMEDIES and PROBLEM: CAUSE SOLUTIONS Make sure that FLEXTRON POWER- BASE is operating correctly. check connection cables, especially ERROR 100 Error caused connectors. ERROR 101 FLEXTRON POWER- replace FLEXTRON ERROR 110...

  • Page 111: Index

    FIRST FILM SEALING ..........................27 FORMAT CHANGE INSTRUCTIONS ....................... 56 FORMAT PARAMETERS ......................... 35 FP6000CS AND FP8000CS L-SEALER AND T450 TUNNEL POSITIONING ......... 18 HOW TO CONSULT AND USE THIS MANUAL ..................9 INFORMATION ON THE MACHINE ......................21 INTENTED USE ............................55 LEGAL REFERENCES ..........................
  • Page 112 WEIGHT AND DIMENSIONS OF THE MACHINE ................... 16 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE ..............16 SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to the proper or improper use of of this issuing or of the system software.

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