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AVL F-FEM-DIO Operating Manual

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09/2013
AT1087E, Rev. 07
User´s Guide
F-FEM-DIO
OPERATING MANUAL

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Summary of Contents for AVL F-FEM-DIO

  • Page 1 09/2013 AT1087E, Rev. 07 User´s Guide F-FEM-DIO OPERATING MANUAL...
  • Page 2 The contents of this document may not be reproduced in any form or communicated to any third party without the prior written consent of AVL. While every effort is made to ensure its correctness, AVL assumes no responsibility neither for errors and omissions which may occur in this document nor for damage caused by them.

  • Page 3: Warnings And Safety Instructions

    The product may only be used and operated by qualified personnel capable of observing the necessary safety precautions. All accessories and equipment used with the product must be supplied or approved by AVL. The operating prin- ciple of this product is such that the accuracy of the measurement results depends not only on the correct operation and functioning of the product, but also on a variety of peripheral conditions beyond the control of the manufacturer.
  • Page 4 F-FEM-DIO — User’s Guide...

  • Page 5: Grouped Safety Messages

    Always place the device in a position that allows air to circulate freely through the device’s venting aperture. CAUTION Danger of injury The device weights more than 18 kg, therefore make sure to use the appropriate utilities for transportation. F-FEM-DIO — User’s Guide...
  • Page 6 F-FEM-DIO — User’s Guide...

  • Page 7: Table Of Contents

    Warnings and safety instructions ........................ 3 Grouped Safety Messages ..........................5 1 Preface ..........................9 General Information About the F-FEM-DIO................9 Use and Contents of this Manual ..................... 9 System Environment ......................10 Data Transfer between Test Bed and PUMA Open System ..........11 Typographic Conventions.......................
  • Page 8 Add-on Connection: X10 ....................36 Add-on Cable.......................... 37 4.6.1 Labeling of Front Panel, Channel Assignment ..............37 Information for Operation......................37 5 Technical Data ......................... 39 Data ............................39 CE-Conformity ........................39 6 Glossary ........................... 41 Index................................43 F-FEM-DIO — User’s Guide...

  • Page 9: Preface

    Preface General Information About the F-FEM-DIO The F-FEM-DIO (Fast Front End Module Digital In Out) is a new type of FEM (Front End Module). It is part of a family of Front End Modules that operate together in a network. This F-FEM belongs to a new generation of devices for which real time data communication is ensured in the PUMA Open system.

  • Page 10: System Environment

     NOTICE This documentation does not and cannot replace adequate training! Naming F-FEM-DIO: Fast Front End Module Digital In Out System Environment The figure below outlines schematically how F-FEMs are integrated with the PUMA Open test bed system. Fig. 2 Example of a system environment 1..

  • Page 11: Data Transfer Between Test Bed And Puma Open System

    2..IEEE 1394 Interface adapter, via which all F-FEM signals are transferred to/from the PUMA Open system. 3..F-FEM-DIO, connected to the PUMA Open system via an F-FEM-DAC (serial line between F-FEM-DIO and F-FEM-CON). 4..Engine test bed – digital signals are transmitted to/from the engine using digital sensors (switches, actuators, etc.).

  • Page 12: Typographic Conventions

    UPPERCASE LETTERS Operating modes Programming examples; source code Courier Times New Roman Formulas Menu | Option Description of how to select a menu item from a given menu F-FEM-DIO — User’s Guide...

  • Page 13: Online Help

    We want to hear from you Your comments and suggestions help us to improve the quality and practical relevance of our manuals. If you have any suggestions for improvements, please send them to: docu@avl.com We look forward to hearing from you! F-FEM-DIO — User’s Guide...
  • Page 14 Preface F-FEM-DIO — User’s Guide...

  • Page 15: General

    F-FEM-CON, F-FEM-DAC and F-FEM-CNT. The power supply for the F-FEM-DIO is also integrated into this interface. The F-FEM-DIO can be used with PUMA Open or with automation systems from other manufacturers. FEMs Classic (older generation of FEMs) and F-FEMs (new generation) can be operated parallel to each other in the PUMA Open system.

  • Page 16: Block Diagram

    Block Diagram Add-ON Interface Power from F-FEM-CON, Supply -DAC, -CNT LED Status Digital Outputs 1-8 Display Internal supply I/O Shift of Inputs Register Digital Outputs 9-16 16 Digital Inputs Watchdog live Fig. 4 F-FEM-DIO block diagram F-FEM-DIO — User’s Guide...

  • Page 17: Installation

    Installation Installation 3.1.1 Unpacking Normally, the F-FEM-DIO is delivered in a cabinet with the wiring already done. Component parts must only be exchanged in the case of replacements or system extensions. Information Please check the contents with the items as indicated under "Scope of Supply".

  • Page 18: Fixing The Module At The Top Hat Rail

    If the power supply has been switched on and the pin assignment is correct, a figure or 2 strokes appear on the seven-segment display on the front side of the F-FEM-DIO. If this is not the case, check all steps of the installation. WARNING: Do not open the closed module case! There are no parts in the interior of the device that need to be exchanged.

  • Page 19: External Dimensions

    Installation 3.1.7 External Dimensions Fig. 6 External dimensions of F-FEM-DIO with cable connectors Software Installation The on-board software necessary for operation has already been installed on the connected F-FEM-CON, F-FEM-DAC or F-FEM-CNT. The on-board software can also be loaded by the automation system during the initialization phase (please see the relevant documents).

  • Page 20: Grounding And Shielding

    This requires low grounding resistance and compliance with the high frequency rules regarding installation, wire types and contacting. The F-FEM-DIO is electrically isolated from the 24 V DC supply. For safety purposes, the case is connected to the ground via a PE and via the DIN rail (to avoid radio frequency interferences).
  • Page 21 Abb. 8: Alternative mounting of ground braid at ground terminal The following materials are recommended for grounding: =EX0441= Ground braid: tin-plated Cu 10 mm (rolled) =EU1675= Ground terminal 10 mm =EU2168= Pin-type cable socket 10 mm F-FEM-DIO — User’s Guide...
  • Page 22 Ground braid 24 V TEST CELL CABINET N L1 -AI F -AI S F-FEM-AI N IEEE1394 Power Supply F-FEM- F-FEM- F-FEM- DI O Add-On DYNO ENGI N E Load cell Fig. 9 Grounding when using standard cabling F-FEM-DIO — User’s Guide...
  • Page 23 N L1 F-FEM- F-FEM- F-FEM- DI O Add-On Legend: Shi e ld Shield on case Sensor ENGI N E Case Protecti v e ground Device ground Ground braid Fig. 10 Grounding when using a fiber optic link F-FEM-DIO — User’s Guide...
  • Page 24 F-FEM- DI O Add-On Legend: Shiel d Sensor Shi e l d on case ENGI N E Case Protective ground Device ground Ground braid Fig. 11 Grounding when using a fiber optic link and split grounds F-FEM-DIO — User’s Guide...

  • Page 25: Operation

    Operation Operation General The F-FEM-DIO is controlled by an F-FEM-DAC, F-FEM-CNT or F-FEM-CON via a serial connection. The digital inputs are read in cyclically. The digital outputs are also cyclically updated. The serial transfer is protected and time-controlled, so that the relays of all outputs are released into their normal position in the case of a protocol failure (e.g.

  • Page 26: Digital Outputs X33 And X34

    Digital Outputs X33 and X34 When switching inductive loads, the negative anode potential must be limited to max. 60 V (by means of a Zener diode or a recovery diode). Otherwise, the relays might be damaged by the voltage spikes. F-FEM-DIO — User’s Guide...
  • Page 27 X34/5 logic channel channel X34/8 X34/9 channel channel X34/12 channel channel 4 X34/13 X34/14 channel X34/15 X34/16 Fig. 13 Output circuit Dig. OUT X33 channels 1 to 4 and X34 channels 1 to 4 F-FEM-DIO — User’s Guide...

  • Page 28: Digital Outputs X35

    REL_OUT 24 V channel 1 X35/2 X35/3 X35/4 channel channel X35/6 X35/7 channel channel X35/9 from internal channel logic channel 4 X35/10 channel X35/11 X35/12 Fig. 14 Output circuit Dig. OUT X35 channels 1 to 4 F-FEM-DIO — User’s Guide...

  • Page 29: Digital Outputs X36

    24 V X36/13 24 V 0,75 A X36/14 Watchdog live 24 V Watchdog norm. open contact X36/15 0,32 A X36/16 GND 24 GND 24 Fig. 15 Output circuit Dig. OUT X36 channels 1 to 4, Watchdog F-FEM-DIO — User’s Guide...

  • Page 30: Specifications

    Tab. 2 Output Seven-Segment Display The seven-segment display shows the F-FEM number, according to parameter- ization. If errors occur, error numbers will be displayed (e.g. E1, E2, ...). The table below gives an overview of the numbers displayed: F-FEM-DIO — User’s Guide...
  • Page 31 Intermittently flashing dots indicate a hardware fault. Please send the device in for repair! E0-E9 Error The meaning depends on the software version used. There may also be other characters that are displayed, depending on the on-board software used. Tab. 3 Explanation of error displays F-FEM-DIO — User’s Guide...

  • Page 32: Pin Assignment

    Operation Pin Assignment 4.5.1 Location of Plug Connections Fig. 16 F-FEM-DIO, front view F-FEM-DIO — User’s Guide...

  • Page 33: Digital Inputs X31 And X32

    Tab. 4 These two connectors have been coded at pin 1 and 2 so that the associated female contacts cannot be mixed up unintentionally. At the cable connectors, remove the coding noses at the femal contacts. F-FEM-DIO — User’s Guide...

  • Page 34: Digital Outputs X33 And X34

    Tab. 5 These two connectors have been coded at pin 3 and 4 so that the associated female contacts cannot be mixed up unintentionally. At the cable connectors, remove the coding noses at the femal contacts. F-FEM-DIO — User’s Guide...

  • Page 35: Digital Outputs X35 And X36

    X35-13 24V out (0.75 A X36-13 24V out (0.75 A short-circuit proof) short-circuit proof) X35-14 Enable (Ch1...8) X36-14 WD-live (Source 50 mA) X35-15 Enable (Ch9...12) X36-15 WD-NO (24V 0.32A) 60 °C X35-16 Enable (Ch13...16) X36-16 GND Tab. 6 F-FEM-DIO — User’s Guide...

  • Page 36: Add-On Connection: X10

    Common has been designed as a double contact to simplify the wiring. Please also see figures 6 and 7. If the F-FEM-DIO is connected to an F-FEM-CNT or F-FEM-DAC, the WD-live contact can be used as a "fast" digital output (up to 100 Hz).

  • Page 37: Add-On Cable

    5 V (or a voltage other than 24V), the output of the connected sensor might be damaged (because 60mA may flow in this case). The F-FEM-DIO is protected by a self-healing fuse.  F-FEM-DIO — User’s Guide...
  • Page 38 Operation F-FEM-DIO — User’s Guide...

  • Page 39: Technical Data

    2006/95/EC Low Voltage Directive met with the following standards complied: EN 61010-1:10 Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use. F-FEM-DIO — User’s Guide...
  • Page 40 Technical Data F-FEM-DIO — User’s Guide...

  • Page 41: Glossary

    Glossary Glossary Add-on A name for the F-FEM-DIO. It has no IEEE1349 network connection but must be connected to an F-FEM-DAC, F-FEM-CNT or F-FEM-CON using the add-on interface. EMCON Engine Monitoring and CONtrol. FEM Classic Generation preceding the F-FEMs. F-FEM Acronym for Fast Front End Module.
  • Page 42 Glossary F-FEM-DIO — User’s Guide...

  • Page 43: Index

    Real-time data transfer … 9 Replacements … 17 Reverse battery protection … 25 Software … 19 Space requirements … 17 Test certificate … 17 Unpacking … 17 Warranty claims … 18 Warranty Seal … 15 WD-live signal … 36 F-FEM-DIO — User’s Guide...
  • Page 44 Index F-FEM-DIO — User’s Guide...
  • Page 46 FOR FURTHER INFORMATION PLEASE CONTACT: AVL List GmbH, Hans-List-Platz 1, 8020 Graz, Austria Phone: +43 316 787-0, Fax: +43 316 787-400, eMail: info@avl.com, http://www.avl.com...

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