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Related Manuals for molex AKM-405
Summary of Contents for molex AKM-405
- Page 1 OPERATING INSTRUCTION AKM - 405 Pneumatic Stripping Machine Version 03/2022_REV.C Item-No. 63817-1800 Errors and technical modification subject to change Doc. No.: 638171800 Release Date: 07-20-18 UNCONTROLLED COPY Revision: C1 Revision Date: 08-09-23...
- Page 2 Operating Instruction Instruction 1 of 2 Operation Molex Application Tooling 3 Sammons Court Bollingbrook, IL 60440 toolingsupport@molex.com www.molex.com Date of issue Version 20.07.2018 Rev. A 21.08.2018 Rev. B 21.03.2022 Rev. C 09.08.2023 Rev. C1 Reproduction of these instructions or parts of them in whatever form is not permitted without express written permission from the publisher.
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Page 3: Table Of Contents
Table of Contents Instruction ............................4 1.1. Product description ........................4 1.2. Conformity ..........................4 1.3. Dealing with the operating instruction ..................4 Safety ............................5 2.1. Warning and Safety instructions ....................5 2.2. General safety instructions ......................6 2.3. Responsibilities ......................... 6 2.4. -
Page 4: Instruction
Instruction 1.1. Product description The AKM-405 pneumatic stripping machine is a bench-top universal stripping machine. A matching centering guide bush and the suitable knife are mounted to match the cable / wire. The foot switch triggers the stripping process. 1.2. -
Page 5: Safety
Safety 2.1. Warning and Safety instructions The following warnings and safety related cautionary notices in the individual chapters alert you to various levels of danger: DANGER DANGER indicates a hazard with a high level of risk, which, if not avoided, will result in death or serious injury. -
Page 6: General Safety Instructions
2.2. General safety instructions + The national regulations concerning the legal minimum age must be observed when oper- ating the machine. It is strictly forbidden to allow younger persons access to the machine. + The employer is responsible for the selection, provision, and use of personal protective equipment, in compliance with national legislation. -
Page 7: Intended Use
2.4. Intended use The machine is designed for stripping cables and wires. The maximum cross-section to be processed depends on the respective material. The following guide values serve for standard applications: Ø 4 - 15 mm (Ø 0,16 – 0,6 inch) resp. 6 - 70 mm²; AWG 9 – AWG 2/0 2.5. -
Page 8: Hazardous Area
23 kg (50,7 lbs) (wooden box + machine) Fig. 3.1 3.2. Scope of delivery 1 pc. Pneumatic stripping machine AKM-405 1 pc. Foot switch with protective cover 1 pc. Knife set (3-fold à 4 cutting edges; Ø 4 – 15 mm) 1 pc. -
Page 9: Technical Description
Machine overview 11 10 Fig. 4.1 Pos. Designation Pos. Designation Pneumatic stripping machine AKM-405 Stop f. stripping length Cable clamps Stripping length indicator mm + inch Knife block Centering guide bush Ø 6 / B = control pressure Adjusting screw f. knife opening Intervention guard top + down Ø... -
Page 10: Machine Identification
4.2. Machine identification Pos. Designation Machine type Serial number Item number Weight Operating air pressure Eletrical connection Year of manufacture Fig. 4.2 4.3. Technical date Dimension: Lenght: 265 mm (10,43 inch) Width: 235 mm (9,25 inch) Height: 200 mm (7,87 inch) Weight: approx. -
Page 11: Stripping Length
4.4.2. Stripping length The stop of the stripping length is set to the desired length with a knurled screw. + Loosen the knurled screw. + The stop can be set to the desired length by sliding the screw. The length can be read on the right (inch) and left (mm). + Retighten the knurled screw. -
Page 12: Assembly And Connection
Assembly and Connection WARNING Risk of injury In the event of defects or damage to the machine, it must be shut down immediately and secured against unintentional or unauthorized startup. The machine may only be put into op- eration if it is in perfect technical condition. 6.1. -
Page 13: Connection
6.2. Connection WARNING Seizure of the compressed air hose due to non-observance of the connection sequence. Observe the connection sequence. The machine can only be completely depressurized via the quick coupling (not included in the scope of delivery) on the main air supply line. ATTENTION Malfunction Operate the machine only with clean, dry and oil-free compressed air. -
Page 14: Change Centering Guide Bushes
7.2. Change centering guide bushes SW 4 SW 2,5 Loosen Fix lightly 14 / 19... -
Page 15: Converting The Knife
7.3. Converting the knife WARNING Risk of cutting fingers in the knife area. Do not insert your fingers into the knife edge. Follow the operating instructions exactly when changing the knife. SW 4 SW 1,5 SW 4 Loosen Adjust INFO The knives can be adjusted by 0.5 mm towards the center by screwing in the screws on the side for each side of the knife. -
Page 16: Production Operation
Production operation CAUTION Discomfort caused by the stripping process towards the operator. Keep as large a distance as possible in front of the machine. 16 / 19... -
Page 17: Maintenance / Service
Maintenance / Service 9.1. Maintenance plan WARNING Risk of crushing due to unintentional start-up caused by human error. Before starting maintenance and servicing work, the machine must be safely disconnected from the power supply. To ensure a long service life and optimum use, the following maintenance and lubrication spec- ifications must be observed. -
Page 18: Troubleshooting And Fault Analysis
Troubleshooting and fault analysis WARNING Risk of injury If defects or damage to the machine are detected, it must be shut down immediately and secured against unintentional or unauthorized startup. Faults and malfunctions may only be rectified by authorized persons who have been trained for this activity. -
Page 19: Disposal
Disposal WARNING Environmental hazard Operating fluids that are not disposed of properly can cause short- and long-term environmen- tal damage! CAUTION Skin irritations due to contact with greases or oils. Wear suitable protective gloves and glasses as well as safety shoes. Observe the safety in- structions in the "Safety data sheet"...
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