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Beisler 1265-7 Operating Instructions Manual

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1265-7
Operating Instructions

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Summary of Contents for Beisler 1265-7

  • Page 1 1265-7 Operating Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler GmbH and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler GmbH. Copyright © Dürkopp Adler GmbH 2023...

  • Page 3: Table Of Contents

    Adjusting the air supply intensity..........46 4.13 Transport station ..............48 4.13.1 Adjusting the puller ..............49 4.13.2 Operating the puller ..............50 4.13.3 Operating the roll-out device............ 50 4.14 Sewing ..................50 Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 4 Assembling the clamping stacker tray extension (optional) ... 110 Electrical connection .............. 111 Pneumatic connection............112 7.9.1 Assembling the compressed air maintenance unit ....112 7.9.2 Adjusting the operating pressure ........... 112 7.10 Performing a test run ............. 113 Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 5 Decommissioning ..............115 Disposal ................117 Troubleshooting..............119 10.1 Customer Service ..............119 10.2 Errors in sewing process............120 Technical data ..............123 11.1 Requirements for fault-free operation ........123 11.2 Recommended threads............124 Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 6 Table of Contents Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 7: About These Instructions

    Setup ( p. 101) is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 9). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 8: Representation Conventions - Symbols And Characters

    Special attention must be paid to this point when performing a step. Information Additional information, e.g. on alternative operating options. Order Specifies the work to be performed before or after a setting. References Reference to another section in these instructions.  Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 9: Other Documents

    European and na- tional regulations. The proper use of the built-in components is described in the corresponding manufacturer's instructions. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 10: Liability

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 11: Safety

    • Setting up the machine/putting the machine into operation • Performing maintenance work and repairs • Performing work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 12: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Icon Type of danger General Electric shock Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 13 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 14 NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 15: Machine Description

    3.2 Proper use WARNING Risk of injury from live, moving and cutting parts as well as from sharp parts! Improper use can result in electric shock, crushing, cutting and punctures. Follow all instructions provided. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 16: Declaration Of Conformity

    Dürkopp Adler cannot be held liable for damages resulting from improper use. 3.3 Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declaration of conformity or in the declaration of incorporation. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 17: Operation

    The control and the control panel of the machine start up.  The following appears on the control panel: WAITING FOR RESET 2. Press the button.  The following appears on the control panel: RESET Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 18: Operating The Machine Head

    The operation of the machine head (needle insertion or change, threading of needle thread and hook thread etc.) is described in the separately included Pegasus Operating Instructions. The Pegasus Operating Instructions are included in the accessories of the machine. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 19: Threading Diagram

    (4). You can briefly disconnect the compressed air supply ( p. 18) to manually move the edge guide (8) towards the sewing foot. 4. Slide the cover (7) to the right (6). 5. The cover (7) opens towards the bottom. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 20: Disconnecting The Compressed Air Supply

    Disconnecting the compressed air supply Fig. 5: Disconnecting the compressed air supply ① ② ③ (1) - blue ring (3) - in arrow direction (2) - in arrow direction To disconnect the compressed air supply: Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 21 To connect the compressed air supply: 2. Slide the blue ring (1) found under the sewing table on the pneumatic system in arrow direction (3).  The compressed air supply is connected. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 22: Disassembling And Assembling The Fabric Sliding Plate

    The fabric sliding plate (1) is held in place in the tabletop cut-out (4) by the magnets (3). The contour guide (2) is connected to the fabric sliding plate (1) and forms a unit that is removed/placed together. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 23 To assemble the fabric sliding plate: 1. Pick up the fabric sliding plate (1) carefully. 2. Insert the fabric sliding plate (1) into the tabletop cut-out (4).  Make sure it is engaged by the magnets (3). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 24: Edge Guide

    To adjust the mechanical edge guide: 1. Loosen the 2 screws (4). 2. Move the mechanical edge guide (1) towards the sewing foot (2) in the area of the slotted hole (3). 3. Tighten the 2 screws (4). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 25: Pneumatic Edge Guide (Optional)

    As the pneumatic edge guide (2) is extendable, it can be used for guiding and trimming the edge of the material. In this setting, the pneumatic edge guide (2) will move away from the sewing foot (1) (blue arrow). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 26: Contour Guide

    4.7 Contour guide WARNING Risk of injury from sharp and moving parts! Puncture or crushing possible. Proceed with utmost caution when adjusting the settings and performing the function test. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 27: Adjusting The Contour Guide

    (6) in the direction of the arrow. 2. Turn the adjusting wheel for adjusting the height of the contour guide (6) to one of the 4 catch positions. • Position 1: lowest height • Position 4: greatest possible height Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 28: Adjusting The Help Roller

    To adjust the inclination of the help roller: 1. Loosen the screw (5). 2. Slightly turn the help roller rod (4) to position it in the tilt direction (3). 3. Tighten the screw (5). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 29: Differential Feed

    (2) - Stepper motor for differential top feed The stepper motor for the differential top feed (2) is a positioning drive and located above the sewing table on the right side of the sewing head (1). Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 30 You can select additional fullness to incorporate additional fullness in all 5 sections of the seam. Fullness is used when fabric is changed in the same program sequence, but with slightly more/less fullness across all activated fullness sections of the seam. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 31 Remaining section from photocell (This section has to be to knee lining determined by trial for (normally 2 - 7 [cm]) every workpiece!) Knee lining C (Seam A) S1-S4 (Seam B) S5-S2 Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 32 • Switch between sewing start at the hem and sewing start at the waistband for differential feed Examples of section subdivisions 1) Side seam, sewing start at the waistband: Fig. 16: Example (1) Start Sewing direction Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 33 2) Crotch seam, sewing start at the waistband/fly: Fig. 17: Example (2) Sewing direction 3) Side seam, sewing start at the hem. Feeding position when using the optional fusing station: Fig. 18: Example (3) Sewing direction Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 34 • The length of an individual section along which fullness is to be distributed. • The function SEW AT LOW SPEED (differential feed only). • The function SLIGHT FOOT PRESSURE (top feed only). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 35: Operating The Fusing Station

    • Make sure that the transparent adhesive side of the tape with backing material (4) faces forward. 3. Slide the right support plate back onto the shaft and engage it. 4. Feed the tape with backing material (4) through the guide (2). Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 36 9. Turn the transport roller (5) manually to guide the backing material (6) downward behind the transport roller (5). 10. Check the position of the tape with backing material (4) in the slot (8) and engage the flap (1) above it. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 37: Switching On The Fusing Station

     The longer you press the button, the faster the value changes. 4. Press the button.  The actual value indicator shows a higher value.  The longer you press the button, the faster the value changes. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 38: Fusing Knee Lining And Front Trousers

    Only after this point has been set will you be able to sew the knee lining from the hem to the waistband edge. To fuse the knee lining and the front trousers: 1. Position the knee lining (2) under the knee lining clamping device (1). Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 39 The lower, heated stamp moves up and will remain in the up position for the duration of the work process. Important In position 2 (toggle switch (4) flipped to the right), the knee lining may sustain damage or melt if the temperature is too high. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 40: Adjusting The Tape Feed

    You can use the lever (1) to adjust the amount of tape that will be advanced. To adjust the tape feed: 1. Use the lever (1) to select the desired hole: • more tape: select higher hole • less tape: select lower hole Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 41: Cleaning The Stamp

    In this position the knee lining may sustain damage or melt if the tempera- ture is too high. 2. Clean the stamp. 3. Flip the toggle switch (1) to the left.  The lower stamp (2) moves down. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 42: Light Barrier

    • Automatic sewing start later: move the light barrier (7) in the slotted hole (8) with the sewing direction. • Automatic sewing start earlier: move light barrier (7) in the slotted hole (8) against the sewing direction. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 43: Adjusting The Light Barrier Intensity

    3. Continue to turn the potentiometer (1) until the LED (3) is lit orange reliably and permanently.  The process is now complete. Information If the LED is not lit, you should clean, readjust or replace the light barrier. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 44: Stacker

    Fig. 29: Operating the flip stacker (1) ① ② (1) - Flip stacker (2) - Foot button Stacking the sewing material To stack the sewing material: 1. Press the button.  The stacking process is executed once. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 45: Operating The Clamping Stacker

    To stack the sewing material: 1. Press the button.  The stacking process is executed once. Information You can use the seam-specific parameters on the control panel ( p. 67) to program the stacker. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 46: Operating The Alternating Stacker

    To stack the sewing material: 1. Press the button.  The stacking process is executed once. Information You can use the program parameters on the control panel ( p. 67) to program the stacker. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 47: Air Nozzles

    08:00 and 10:00 o’clock approx. 12:00 and 09:00 o’clock Proper setting • The air nozzles facing the stacker (1)  Alignment: approx. 08:00 and 10:00 o’clock (3) supports transport to the stacker. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 48: Adjusting The Air Supply

    The air nozzles in the tabletop help the sewing material to be fed properly during the ongoing sewing process. Lifting and advancing the sewing material towards the stacker reduces the risk of the sewing material becoming caught. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 49 • Blowing air more intense: turn towards + • Blowing air less intense: turn towards - Information You can use the seam-specific program parameters on the control panel ( p. 68) to program the air nozzles (7). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 50: Transport Station

    This ensures for short pieces that the stacker will be able to clamp the ma- terial thanks to the extended roll-out position. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 51: Adjusting The Puller

    (5) - Arrow direction To adjust the pressure for the puller: 1. Pull the adjusting wheel (1) up in arrow direction (3).  The adjusting wheel (1) is released (4).  Indicated by the red marking. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 52: Operating The Puller

    You can use the seam-specific parameters on the control panel ( p. 67) to program the roll-out device/outfeed roller. 4.14 Sewing WARNING Risk of injury from sharp and moving parts! Puncture or crushing possible. Only qualified specialists may operate the machine. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 53 To insert the workpiece and start the sewing process: 1. Deposit the sewing material on the delivery table. 2. Use the control panel ( p. 55) to call up the desired seam program ( p. 57). Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 54 (3) - Tabletop Important  Sewing begins automatically as soon as sewing material has been pushed under the light barrier (4).  The contour guide (2) is lowered.  The seam program is executed. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 55  The stacker clamp (8) moves to the front.  The outfeed roller (5) moves up again.  The finished workpieces are stacked ( p. 42). 4. Press the foot button (7) and manually remove the pieces from the stacker. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 56 Operation Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 57: Steha Programming

    (1) - Screen (4) - Function keys (2) - Numeric keypad (5) - Symbol bar (3) - Arrow keys All settings in the software for the machine are performed using the control panel. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 58  p. 79 Select machine parameters  p. 80 not assigned Activate stacking  p. 80 Switch on threading mode  p. 81 Enter key Confirm entry Select programming mode  p. 81 Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 59: Starting Up The Screen

    - sewing start at the waistband Front trousers: crotch and side seam alternately lining below - sewing start at the waistband (program for sewing units with fusing station and photocell 15) Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 60 Calling up a program To call up the programs M01 - M09: 1. Use the buttons on the numeric keypad to enter the number of the desired program.  The program appears on the main screen. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 61: Main Screen

    Calling up seam numbers To call up a seam number (5): 1. Use the arrow keys to switch to the desired seam numbers.  The seam number has been selected and highlighted in black. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 62: Setting Seam-Specific Parameters

    1. Press the buttons until the icon of the assigned input field is highlighted in black. 2. Use the arrow keys to directly increase or reduce the parameters. 3. To adopt the value, press the button. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 63 2. Press the button.  The parameter list associated with the seam opens. 3. Press the button.  The parameter has been activated/deactivated. 4. To adopt the value, press the button. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 64 The position of the differential feed dog relative to the main feed dog is changed. This setting will only affect the section of the seam that was activated for fullness. Value range: -59 to +59 Alteration of fullness Fig. 45: Alteration of fullness (1) Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 65 (quantity) can be preset via the control. To adjust the fullness: 1. Press the button until the cursor is positioned on the program. 2. Press the button.  The parameter list associated with the seam opens. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 66 Quantity (5) and Length in cm (6) are active for each section (3). • If Individual sections adjustable (2) is deactivated (not highlighted in black), the basic setting (1) is active along the entire seam. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 67 • If no black bar has been selected at Slow (4), Maximum speed is active. To change the seam pattern: 1. Press the button.  Switch between sewing start at the hem and sewing start at the waistband. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 68 Start at the waistband = photocell 13 Start at the hem = photocell 15 Duration help roller down The length of the section under the guidance of the lowered contour roller. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 69 The section sewn manually is determined by parameter 10 of the seam function CLOSE FEED. At the end of this section, the transport unit lowers, the pneumatic stop moves to the sewing foot, and the seam control is taken over by the contour guide. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 70: Functions Of Access Level 2

    Duration of fly roller down Duration for which the fly roller will remain down. 5.5 Functions of access level 2 To enter access level 2: 1. Press the button.  Operator level 2 opens. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 71: Setting The Global Parameters

    The global parameters of the sewing unit have been set to their optimal values and adapted to one another at the factory. Changes may only be made by qualified specialists. To open the global parameters: 1. Press the button.  Operator level 2 opens. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 72 Duration of the kettup function at the seam the end end. Switch off to save energy. Thread lifting at the end Number of stitches until the needle thread is released at the seam end. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 73 Refers to the fusing station. 00 = Fusing station off 01 = Fusing station on Clamp closed Time stamp fusing station Stitch length Important A stitch length alteration has an effect on all seam sections. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 74: Seam Sequences

    This function only takes effect in the program that is currently called up. To define the seam sequence: 1. Select the program. 2. Press the button.  Operator level 2 opens. 3. Press the button. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 75 3. Use the buttons on the numeric keypad to enter the number of the seam. 4. To adopt the seam sequence, press the button. To delete a seam in the seam sequence: 1. Select the program. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 76: Pre-Seams

    6. To adopt the seam sequence, press the button. 5.5.3 Pre-seams The sewing unit 1265-7 also allows for the sewing of pre-seams (waistband seam (1), crotch seam (2) and hem seam (3)). Fig. 51: Pre-seams To open the parameter list Pre-seams: 1.
  • Page 77 Linked with seam number The 3 pre-seam can be linked with a main seam in order to access its seam parameters. Important The linked main seam must not be used anywhere else in the program. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 78: Seam Start Mode

     The daily piece counter is reset to 0. 5.5.7 Input-Output Test The input-output test can be used to select the inputs and outputs of the sewing unit control for troubleshooting and for checking individual machine steps. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 79  Input no. 13 is highlighted in black. Output test 1. Press the button.  Operator level 2 opens. 2. Press the button. 3. Use the arrow keys to select the column of numbers. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 80 Input no. Explanation GND jumper on photocell 15, if without hem recognition “FZ 15” Push button lining clamp Push button fusing start Thread monitor Photocell program start Photocell hem recognition Photocell contour control Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 81: Manual Sewing

    “Manual sewing" can be called up via direct access. To activate the function: 1. Press the button.  The symbol is displayed on the screen.  You can control the sewing speed by pressing the pedal (if available). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 82: Machine Parameters

    (S1 - S5) (reference point is light barrier F13 or F15). 5.8 Stacking To activate the stacking process: 1. Press the button.  The stacking process is carried out. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 83: Threading Mode

    • Card -> Machine memory • Memory card format Diagnostics  p. 87 • Service test • Sewing head test Additional programs  p. 90 • System update • Language selection • Piece counter Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 84: Navigating The Programming Levels

    To open the EPROM Global Parameters: 1. Press the button.  The programming level opens. 2. Press the button.  The function INIT opens. 3. Press the button.  The function EPROM Global Parameters opens. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 85 Deleting a seam program Information A program consists of several seams. The contents of these seams, the seam parameters, can be deleted completely. The program currently called up cannot be deleted. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 86: Memory Card

     The display shows OK PLEASE WAIT! 5.10.4 Memory card • Current seam -> Card • Card -> Current seam • Machine memory -> Card • Card -> Machine memory • Memory card format Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 87  The active seam is saved to the memory store.  The display shows OK PLEASE WAIT! To save all programs in the memory store: 1. Plug the memory stick (2) into the slot (1) of the control panel. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 88  The function MEMORY CARD opens. 4. Press the button.  The function CARD > CURRENT SEAM opens. 5. Press the button.  The displayed program is transferred.  The display shows OK PLEASE WAIT! Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 89: Diagnostics

     The formatting is carried out.  The display shows OK PLEASE WAIT! 5.10.5 Diagnostics The menu DIAGNOSTICS includes service functions for testing sewing units, aggregates as well as the initiators used for activating the aggregates. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 90 Button 1 Button 2 Button 3 Explanation EEPROM 2K ( p. 89) EEPROM 8K ( p. 89) RAM 8K ( p. 89) I/O Module long-term test ( p. 89) I/O Analog output RS232 Test I/O Adapter test Communication test Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 91  The motor starts, and the actual speed is measured and indicated.  You can compare the measured speed with the check number. 4. Press the button.  The test is finished. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 92: Additional Programs

    To select the language of the menu navigation and of the notices shown on the display: 1. Press the button.  The programming level opens. 2. Press the button.  The function ADDITIONAL PROGRAMS opens. 3. Press the button.  The function LANGUAGE SELECTION opens. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 93 1. Press the button.  The programming level opens. 2. Press the button.  The function ADDITIONAL PROGRAMS opens. 3. Press the button.  The function PIECE COUNTER opens. 4. Read the counter reading. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 94 STEHA programming Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 95: Maintenance

     the sliding plate Pneumatic system Check the water level in the pressure regulator  Clean the filter element in the compressed air maintenance  unit Check the tightness of the system  Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 96: Cleaning

    Sewing dust and thread residues can impair the operation of the machine. Clean the machine as described. NOTICE Property damage from solvent-based cleaners! Solvent-based cleaners will damage paintwork. Use only solvent-free substances for cleaning. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 97 2. Use a compressed air gun to blow out the entire area around the thread guides (1). 3. Use a compressed air gun to blow out the entire area under the fabric sliding plate (2). 4. Remove and empty the suction container (3). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 98: Lubricating

    Information on refilling and the specification of the oil used is provided in the separately included operating Instructions of the sewing head manufacturer ( Operating Instructions Machine Head). • Mobile Velcocite Oil No10 Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 99: Checking The Lubrication Of The Machine Head

    Proper setting Refer to the Technical Data ( p. 123) chapter for the permissible operating pressure. The operating pressure cannot deviate by more than ±0.5 bar. Check the operating pressure on a daily basis. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 100: Draining The Water Condensation

    Water condensation accumulates in the water separator (2) of the pressure regulator. Proper setting Water condensation must not rise up to the level of the filter element (1). Check the water level in the water separator (2) on a daily basis. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 101: Cleaning The Filter Element

    6. Connect the machine to the compressed air supply. 6.3.3 Cleaning the filter element NOTICE Damage to the paintwork from solvent-based cleaners! Solvent-based cleaners damage the filter. Use only solvent-free substances for washing out the filter tray. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 102: Parts List

    9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. 6.4 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 103: Setup

    Check that the scope of delivery is correct after taking delivery. 7.2 Removing the transport locks Remove all transport locks before setting up the machine: • Protective films • Lashing straps on reel stand, stand, stacker, etc. • Machine head fasteners Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 104: Adjusting The Working Height

    (Example: 1280) The working height can optionally be adjusted between 815/850 mm and 1200 mm ( p. 123). The distance is measured from the upper edge of the tabletop (1) to the floor (2). Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 105 1. Loosen the screws (3) on the stand bars. 2. Adjust the tabletop to the desired height. Important Pull out or push in the tabletop evenly at both sides to prevent it from jamming. Tighten the screws (3). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 106: Assembling The Reel Stand

    ③ (1) - Reel stand tube (3) - Holder (2) - Screws To assemble the reel stand: 1. Insert the reel stand tube (1) into the holder (3). 2. Tighten the screws (2). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 107: Assembling The Flip Stacker (Optional)

    3. Align the flip stacker such that the smoother (6) is parallel to the edge of the tabletop (7). 4. Tighten the screws (1). 5. Tighten the grounding wire (4) to the flip stacker. 6. Fit pneumatic hose (3) and (5) onto the pneumatic distributor. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 108: Assembling The Alternating Stacker (Optional)

     Do not tighten the screws (5) all the way yet. 3. Align the alternating stacker (3) such that it is parallel to the edge of the tabletop (1) on the sewing table. 4. Tighten the screws (5). Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 109 ⑭ ⑬ ⑮ ⑰ ⑯ (12) - Black pneumatic hose (15) - Bar (13) - Blue pneumatic hose (16) - Blue pneumatic hose secured (14) - Black pneumatic hose secured (17) - Stand Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 110 (13) - Blue pneumatic hose (19) - Pneumatic valve 9. Fit the black pneumatic hose (12) on the pneumatic valve (18). 10. Fit the blue pneumatic hose (13) on the pneumatic valve (19). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 111: Assembling The Delivery Table

    6. To assemble the upper delivery table (2), repeat the steps 1. to 5. Aligning the delivery table To align the delivery table: 7. Loosen the screws (6) 8. Adjust the delivery table (2) to the desired height. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 112: Assembling The Clamping Stacker Tray Extension (Optional)

    2. Set the tray extension to the desired distance. • The minimum/maximum distance is preset by the slot (4). 3. Use the lever (5) to lock the tray extension (6) in place on the holder (1). Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 113: Electrical Connection

    Important The voltage on the type plate of the sewing motor must correspond to the mains voltage. Establishing the electrical connection To establish the electrical connection: 1. Connect the power plug. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 114: Pneumatic Connection

    Proper setting Refer to the Technical Data ( p. 123) chapter for the permissible operating pressure. The operating pressure cannot deviate by more than ±0.5 bar. Check the operating pressure on a daily basis. Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 115: Performing A Test Run

    • Reduce pressure = turn counterclockwise 3. Push the pressure regulator (1) down. 7.10 Performing a test run When setup is complete, perform a test run to check the functionality of the machine. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 116 Setup Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 117: Decommissioning

    5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 118 Decommissioning Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 119: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 120 Disposal Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 121: Troubleshooting

    Contact for repairs and issues with the machine: Dürkopp Adler GmbH Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 122: Errors In Sewing Process

    Check the assembly of the reel assembled incorrectly stand Thread tensions are too Check thread tensions tight Throat plate, hook or Have parts reworked by qualified spread have been specialists damaged by the needle Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 123 Needle thread and hook Check threading path thread have not been threaded correctly Needle breakage Needle thickness is unsuit- Use recommended needle able for the sewing material thickness or the thread Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 124 Troubleshooting Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 125: Technical Data

    Height of base unit [mm] 1400 Table height [mm] 815-1200 Weight [kg] Rated power [kVA] Power input [kV]A 11.1 Requirements for fault-free operation Compressed air quality must conform to ISO 8573-1: 2010 [7:4:4] Operating Instructions 1265-7 - 01.0 - 07/2023...

  • Page 126: Recommended Threads

    Nm 120/3 Nm 120/3 NeB 60/3-80/3 NeB 60/3-80/3 Nm 80/3-120/3 Nm 80/3-120/3 NeB 50/3-70/3 NeB 50/3-70/3 100-110 Nm 70/3-100/3 Nm 70/3-100/3 NeB 40/3-60/3 NeB 40/3-60/3 (1NeB = 1.6934 Nm) (1NeB = 1.6934 Nm) Operating Instructions 1265-7 - 01.0 - 07/2023...
  • Page 128 DÜRKOPP ADLER GmbH Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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