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Summary of Contents for Klauke ES20RMCCFM-NWR
- Page 1 Remote controlled Bluetooth cutter Operation instructions...
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Page 2: Table Of Contents
Contents Section Sub- Description Page section Contents Tool Overview Variants Functions & Dimensions Kit Contents Part Numbers/ PAD references Intended Use – Rail Industry Operating Procedure Fitting the tool collar Charging the battery Pairing remote control pendant 4.3.1 Insert battery 4.3.2 Press the remote pendant advance, then select on screen... -
Page 3: Tool Overview
1.0 Tool Overview Battery Cutting Tool that can be operated remotely via a Bluetooth connection using the BTC2 remote pendant. ✓ When used in conjunction with slot together or telescopic operating rods the tool can be used for cutting applications at height. This offers benefits from carrying out this work from ground level. -
Page 4: Variants
1.1 Variants Three tool styles are available for cutting the following (on Bosch or Makita platforms) :- 1. ES20RMCCFM-NWR (Makita)/ ES20RMCCFB-NWR (Bosch) for ACSR conductor up to 20mm dia, stainless steel dropper wire & copper contact wire 2. ES32RMCCFM-NWR (Makita) / ES32RMCCFB-NWR (Bosch) for Copper &... -
Page 5: Functions & Dimensions
1.2 Functions & dimensions Icon Key: Operation button Rotating head Automatic blade retraction Quick motor stop Manual retraction Electronic control LED Service indicator Download PDF certificate Integrated display Water resistant circuit board 2 Component grips Bluetooth Real time clock Torch function Audible alarm Operating temp. -
Page 6: Kit Contents
2.0 Kit Contents 1 x Cutting tool 1 x Yellow tool collar 1 x BTC2 Remote 1 x Top Rod Adapter pendant (required for attaching tool 2 x 18V Li-Ion batteries collar to operating rods) Makita/ Bosch 1 x protective carry case 1 x mains battery charger (230V) Page 6... -
Page 7: Part Numbers/ Pad References
2.1 Part Numbers / PAD references Description Manuf P/N PAD Ref Remote cutting kit with ES20 head ES20RMCCFM-NWR (including all parts on page 6) on Makita battery platform Remote cutting kit with ES32 head ES32RMCCFM-NWR (including all other parts on page 6) -
Page 8: Intended Use - Rail Industry
3.0 Intended Use – Rail Industry Sample No. Image Description Tools Note: ES20 ES32 ES50 19 x 2.1 Cu The remote cutter can be used on various conductors 19 x 7 x0.711 Cu up to 20mm diameter (for ES20 model)/ 32mm dia 107, 120mm2 Contact Wire Cu (for ES32 model) 19 x 3.2 Cu... -
Page 9: Operating Procedure
4.0 Operating Procedure 4.1 Fitting the tool collar REMOVE BATTERY Page 9... -
Page 10: Charging The Battery
4.2 Charging the battery A fully charged battery should be used where possible. Charging times will vary depending on the Ah rating of the battery. Typical charging times are shown in the table below for 18v Li-Ion Bosch batteries between 0-45 Battery 100% Capacity... -
Page 11: Pairing Remote Control Pendant
4.3 Pairing remote control pendant 4.3.1 Insert Battery With the yellow tool collar already fitted, insert a fully charged battery to the tool. 4.3.2 Press the remote pendant advance, then confirm on screen. Within a 2m radius of the tool, press the forward button on the remote pendant. -
Page 12: Pairing Time-Out
4.3 Pairing the remote control pendant (cont.) 4.3.3 Pairing time-out The tool will automatically shutoff after an inactive period of: • 15 mins during the pairing process. • 30 mins after the remote has been paired. • A series of audible and visual warnings are given before auto shutoff occurs –... -
Page 13: Operating The Cutting Jaws - Remote Operation
4.4 Operating the cutting jaws – Remote operation When the pendant is connected successfully the screen background will flash black & white and display ‘RC Connected’ and the tool LED torch will illuminate. To operate the tool:- • Ensure you are within a 15m range of the tool •... -
Page 14: Operating The Cutting Jaws - Manual Operation
Remove the yellow tool collar • Insert a fully charged battery • Operate trigger momentarily to activate tool – Klauke logo will be visible on the screen • Scroll through user menu and select ‘CURRENT USER’ . Depress both buttons either side of the screen until the selection is highlighted. -
Page 15: Releasing The Cutting Jaws
4.6 Releasing the cutting jaws To open the cutting jaws:- Either • Press the rocker switch on the pendant to the back position (image) with a single-click movement • This will operate the release valve within the tool and the blades will return to the home position. -
Page 16: Integrated Tool Display
5.0 Integrated Tool Display 5.1 Overview The tool features an interactive information screen where the user can check Bluetooth connection, number of cuts completed, battery charge level and when the next service is due. There is a menu system and selection buttons either side of the screen. Image Push Description... -
Page 17: Error Codes
(i.e. beeper/ flashing red & white LEDs). This will draw the users attention to the tool where an error code will be displayed on the screen along with an error message. If necessary please contact Klauke UK Authorised Service Centre (see page 18) Error Description Code Overcurrent –... -
Page 18: Servicing & Repairs
The tool is recommended to have an inspection every 12 months or 10,000 operations whichever comes first, and a full service every 3 years. All servicing and repairs can only be carried out by a Klauke Authorised Service Centre. Return Address:-... -
Page 19: Ce Certification
7.0 CE Certification - Tool Page 19... - Page 20 7.0 CE Certification - Bluetooth Page 20 Page 20...
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