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Summary of Contents for Wynn's EW95501
- Page 1 40200757 (REV.03) EW95501 Brake Fluid Exchange Machine Operations Manual ©2018 ITW Professional Automotive Products Inc. All rights reserved • 3606 Craftsman Blvd. • Lakeland FL 33803 • equipment.wynnsusa.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION TO THE MACHINE ........2 CUSTOMER SERVICE CONTACT INFORMATION ....2 SAFETY INFORMATION ............3 MACHINE SPECIFICATIONS & FEATURES ......9 MACHINE OVERVIEW .............. 10 OPERATING INSTRUCTIONS ..........11 MAINTENANCE ................. 14 REPLACEMENT PARTS ............15 WARRANTY INFORMATION ............ -
Page 3: Introduction To The Machine
INTRODUCTION to the Wynn’s Brake Fluid Exchange Machine Congratulations on the purchase of your Wynn’s Brake Fluid Exchange Machine! Brake service is now more profitable, since we have eliminated the need for a second technician when performing a brake bleeding service. This machine provides the shop with the ability to service and pressure test a brake system faster and easier than ever before with a combination of speed and effectiveness. -
Page 4: Safety Information
IMPORTANT SAFETY NOTICE For your safety, read this manual thoroughly before operating this machine. Your machine is intended for use by properly trained, skilled professional automotive technicians. The safety messages presented below and throughout this user’s manual are reminders to the operator to exercise care when using this unit. - Page 5 • Safety Symbols A safety symbol, when present, gives a graphical description of the potential hazard, and how to avoid the hazard: Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move...
- Page 6 IMPORTANT SAFETY INSTRUCTIONS Engine exhaust contains toxic gases. • Vent vehicle’s exhaust away from work area. • Do not breathe exhaust. Exhaust gases will cause injury or death. Improper use and operation. • Read, understand and follow all safety messages and operational procedures in this manual before operating this machine.
- Page 7 • Engine systems can malfunction, expelling fuel, oil vapors, hot steam, hot toxic exhaust gases and other debris. • Always unplug the machine from its power source when not in use. • Keep the service hoses away from hot or moving engine parts. Hoses can split or burst causing fluid to be expelled.
- Page 8 Risk of fire or explosion. Gases produced by a battery are highly explosive. • Wear safety goggles and protective clothing, user and bystander. • This machine is equipped to operate on 12-volt DC power only. A power source greater than this can result in serious injury to the user as well as damage to the machine. •...
- Page 9 Risk of injury. • This equipment should be operated by qualified personnel only. • Use this equipment only as described in this manual. • Always unplug the machine from its power source when not in use. • Loop the power cord loosely in its proper location when machine is not in use. •...
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Page 10: Machine Specifications & Features
MACHINE SPECIFICATIONS Dimensions: 38” H x 18” W x 28” D Weight: 60 lbs. Waste Fluid Bottle: 4 Qt. Power: 12V DC Power FEATURES The Wynn’s Brake Fluid Exchange Machine provides a complete brake fluid exchange, simultaneously filling and vacuuming the brake system for a fast, effective service. It delivers brake fluid into reservoir, at same time vacuums system and reduces the introduction of air all while providing a constant supply of new brake fluid into the system.. -
Page 11: Machine Overview
MACHINE OVERVIEW... -
Page 12: Operating Instructions
OPERATING INSTRUCTIONS SAFETY RECOMMENDATIONS Safety glasses and gloves should be worn during the service. Never raise the vehicle when it is occupied. Always inspect braking system for leaks prior to service. Road test the vehicle to test the braking system. PREPARATION Confirm bleeder screws on vehicle can be opened and are not seized. - Page 13 Find correct master cylinder adapter from adapter kit and attach to master cylinder reservoir. Connect YELLOW pressure hose to master cylinder adapter. PERFORMING AN EXCHANGE Set switch to EXCHANGE position. Use the pressure regulator to increase the pressure to the desired amount. A typical brake service should not require more than 12 psi (see manufacturer’s recommendation).
- Page 14 Press and hold the PRESSURE RELEASE BUTTON to relieve pressure. Close the ball valve on the YELLOW pressure hose. Disconnect the YELLOW pressure hose from the master cylinder adapter. TOP OFF / REMOVE FLUID If required, the fluid level can be raised by inserting the open-ended adapter into the end of the YELLOW pressure hose to fill the reservoir.
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Page 15: Maintenance
DISCONNECT Ensure machine is switched off and pressure is removed by pressing the PRESSURE RELEASE BUTTON. Disconnect cables and hoses. Replace master cylinder cap. MAINTENANCE To keep your machine working properly… • Keep debris out of new fluid. • Avoid spilling fluid on the control panel. -
Page 16: Replacement Parts
REPLACEMENT PARTS... - Page 17 ITEM NO. PART NO. DESCRIPTION QTY. 941252 REAR CABINET SUPPORT - RED 941447 REDUCER - 3/8 MPT X 1/4 FPT 941500 ADAPTER - BRAKE BLEED NIPPLE LARGE 941524 WAND ADAPTER - NEW FLUID 941540 YELLOW SERVICE HOSE 941545 VACUUM PUMP 941546W BATTERY CABLES 942137W...
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Page 18: Warranty Information
Wynn’s Equipment Limited Warranty Terms and Conditions (1 Year on Equipment / 2 Years on Parts) Seller warrants to its distributors that under normal use, care and service, the Equipment (except as otherwise provided herein) shall be free from defects in material and workmanship for One (1) year from the date of original invoice (unless a machine was put into inventory and later sold (such sale from inventor to occur no later than [six (6) months] after the date of original invoice), and a distributor can provide proof of sale and registered warranty card, then the one-year...
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