LVO Manufacturing RW2580 Owner's Manual
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LVO Manufacturing RW2580 Owner's Manual

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LVO Manufacturing, Inc.
RW2580 Pan-Washer
Owner's Manual

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Summary of Contents for LVO Manufacturing RW2580

  • Page 1 LVO Manufacturing, Inc. RW2580 Pan-Washer Owner’s Manual...

  • Page 2: Warranty

    This warranty is in lieu of any other warranties, expressed or implied, made on the part of LVO Manufacturing Inc. who does not accept responsibility to any purchaser of its products for any representation or warranty made by dealers or salespersons beyond those herein expressed including any implied warranties of merchantability or fitness for a particular purpose.

  • Page 3: Table Of Contents

    1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Table of Contents Warranty ..............................2 Table of Contents ............................. 3 RW2580 Specifications ..........................4 Electrical Data ............................5 Warnings & Cautions ..........................6 Introduction .............................. 8 Installation Instructions ..........................9 Startup Procedures ..........................13 Sequence of Operation ...........................

  • Page 4: Rw2580 Specifications

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ RW2580 Specifications Overall Dimensions Width – 57 ¼”...

  • Page 5: Electrical Data

    75.0 67.8 33.9 Total Running Current 143.8 129.1 64.4 Exhaust Fan (Opt.) 1.35 Electrical Data for model RW2580 – Injected or Recirculating Steam 208 Volt 230 Volt 460 Volt 25 Hp Pump Motor 64.0 57.0 28.3 Control Circuit Total Running Current 66.0...

  • Page 6: Warnings & Cautions

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Warnings & Cautions General Warnings and Cautions: 1. Service work on the machine should be done by either a factory representative or qualified local service company.
  • Page 7 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ 3. Do not obstruct the flow of ventilation and combustion air to the machine.

  • Page 8: Introduction

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Introduction This manual should be read and understood by everyone involved with the installation and operation of the rack washer.

  • Page 9: Installation Instructions

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Installation Instructions Step 1 READ: Read and understand these instructions thoroughly before attempting any part of the installation process.
  • Page 10 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Once the machine is in the pit, the front floor grate(s) should be set in place. The machine should then be moved ahead to eliminate any gaps between the machine and grates, yet leaving enough space that the floor grate can be removed for periodic hosing down of the pit floor.
  • Page 11 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ provided. The fan is controlled by a timer and runs for a short time at the end of the cycle, and when the door of the machine is open.
  • Page 12 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ The initial start-up of the burners should not be done until the start-up procedures for the machine on the following pages have been completed.

  • Page 13: Startup Procedures

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Startup Procedures Warning: These instructions must be followed or damage to the machine will result.
  • Page 14 If the machine still does not appear to be heating up properly, call LVO Manufacturing at 1-800-346-5749. Step 9: Set the rinse pressure by changing the pressure adjustment valve located on the back of the machine.

  • Page 15: Sequence Of Operation

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Sequence of Operation  Power switch is switched “ON”...

  • Page 16: Operation Of Machine

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Operation of Machine Initial Daily Startup 1. Check if the inside of the machine has been properly cleaned since its last use. If not, clean the machine (refer to Final Clean-Up on the following page for cleaning information).
  • Page 17 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ When loading bowls, pans, or buckets into the machine make sure they are loaded in a manner that will allow the wash water to drain out of them.
  • Page 18 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Spray down the inside of the machine. Brush off the heating element (electric models) and anywhere that doesn’t come clean from spraying with the hose.

  • Page 19: Preventative Maintenance

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Preventative Maintenance ● Turn off power and drain machine, making sure it drains freely.

  • Page 20: Trouble Shooting - Electric Machines

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Trouble Shooting – Electric Machines Problem Cause Cure Machine won’t run...

  • Page 21: Trouble Shooting - Gas Machines

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Trouble Shooting – Gas Machines (Same as electric model except for the following) Low wash temperature: Check temperature control set point.

  • Page 22: Trouble Shooting Flowchart

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Trouble Shooting Flowchart Rack Washer Doesn’t Run Does the power light illuminate when the See Next Page power switch is turned to the “on”...
  • Page 23 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Does the wash light Is the door illuminate when the start...

  • Page 24: Parts List

    LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Rack Washer Replacement Parts List RW2580 Miscellaneous Parts...
  • Page 25 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Heating Parts Part Number Description 509-5004 Wash & Rinse Element, 9 kW 208 Volt – Threaded 509-5005 Wash &...
  • Page 26 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Drain System Parts Part Number Description 510-5055 2” NPT Ball Valve...
  • Page 27 LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Electrical Parts Part Number Description 511-5257 Low Water Cut-Off Float...

  • Page 28: General View

    Power Light Wash Water Temp Guage Power Switch Wash Pressure Guage Auto Fill Button Rinse Cycle Light Door Handle Wash Cycle Light Pit Support Angle Name: RW2580 Overview Rev. Mat. Pan Washers Scale Finish 8/30/2012 C. Woiwood 1:20 LVO Manufacturing, Inc.

  • Page 29: Four View - Electric

    Side View 15 3/4" 16 1/4" Legs on Floor Models Only Name: Informative - RW2580E Rev. Mat. Pan Washers Scale Finish 8/30/2012 C. Woiwood 1:32 LVO Manufacturing, Inc. 808 N 2nd Ave E 131-1000-1 Phone: (712) 472-3734 Rock Rapids, IA 51246...

  • Page 30: Four View - Gas

    Side View 15 3/4" 16 1/4" Legs on Floor Models Only Name: Informative - RW2580G Rev. Mat. Pan Washers Scale Finish 8/30/2012 C. Woiwood 1:32 LVO Manufacturing, Inc. 808 N 2nd Ave E 131-1100-1 Phone: (712) 472-3734 Rock Rapids, IA 51246...

  • Page 31: Concrete Pit Specifications

    Front 15" Note: 120" Length includes space for (1) 12" front floor grate. Add 12" to pit length for each additional Front grate ordered. Name: RW2580 Pit LVO Manufacturing, Inc 808 N 2nd Ave E Scale Finish Mat. 8/30/2012 1:20...

  • Page 32: Pit Clearance Specifications

    If other dimension is desired, check local codes for distance requirements 12" Min. Rear 16" 16" Min. Front Name: RW2580 Pit Clearance LVO Manufacturing, Inc 808 N 2nd Ave E Scale Finish Mat. 8/30/2012 1:24 Rock Rapids, IA 561246 Pan Washers Phone: (712) 472-3734 Rev.

  • Page 33: Stainless Steel Pit Liner

    Floor cutout is 56"x 128". This allows for 4" of concrete to be poured around liner. (Note: Add 12" to length for each additional front grate.) Name: Informative - S.S. Pit Liner LVO Manufacturing, Inc 808 N 2nd Ave E Scale Finish Mat. 8/30/2012...

  • Page 34: Bun Pan Rack

    Top View Note: Load all pans facing same dirrection Overall View Name: RW2580 Bun Pan Rack Rev. Mat. Pan Washers Scale Finish 8/30/2012 C. Woiwood 1:12 LVO Manufacturing, Inc. 808 N 2nd Ave E 116-2051P Phone: (712) 472-3734 Rock Rapids, IA 51246...

  • Page 35: Cake Pan Rack

    Note: Load all pans facing out. Name: RW2580 Cake Pan Rack Rev. Mat. Pan Washers Scale Finish 8/30/2012 C. Woiwood 1:10 LVO Manufacturing, Inc. 808 N 2nd Ave E 116-2151P Phone: (712) 472-3734 Rock Rapids, IA 51246...

  • Page 36: Bowl Rack

    27-1/2" x 32-1/2" x 75" H Bowls should be loaded to allow water to drain out. Mat. Name: Bowl Rack Finish Scale 1:10 Pan Washers Rev. 1/10/2012 LVO Manufacturing, Inc. 808 N 2nd Ave E 116-2251P Phone: (712) 472-3734 C. Woiwood Rock Rapids, IA 51246...

  • Page 37: Ladder Diagram - Electric

    AUTO DRAIN DRAIN WITH (OPT.) AM FAN, AUTO FILL, AUTO DRAIN, PIT PROTECTION Mat. Name: Ladder Diagram Finish Scale Pan Washers RW2580 Electric Rev. 1/11/2012 LVO Manufacturing, Inc. 808 N 2nd Ave E 124L1170 Phone: (712) 472-3734 C. Woiwood Rock Rapids, IA 51246...

  • Page 38: Ladder Diagram - Gas

    SOLENOID CONTACTOR PIT HWCO CLOSE DRAIN OPEN AUTO DRAIN DRAIN Mat. Name: Ladder Diagram Finish Scale Pan Washers RW2580 Gas Rev. 1/11/2012 LVO Manufacturing, Inc. 808 N 2nd Ave E 124L1173 Phone: (712) 472-3734 C. Woiwood Rock Rapids, IA 51246...

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