LVO Manufacturing FL10 Owner's Manual

LVO Manufacturing FL10 Owner's Manual

Pan-washer

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LVO Manufacturing, Inc.
FL10 Pan-Washer
Owner's Manual

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Summary of Contents for LVO Manufacturing FL10

  • Page 1 LVO Manufacturing, Inc. FL10 Pan-Washer Owner’s Manual...
  • Page 2: Warranty

    This warranty is in lieu of any other warranties, expressed or implied, made on the part of LVO Manufacturing Inc. who does not accept responsibility to any purchaser of its products for any representation or warranty made by dealers or salespersons beyond those herein expressed including any implied warranties of merchantability or fitness for a particular purpose.
  • Page 3: Table Of Contents

    1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Table of Contents Warranty ..............................2 Table of Contents ............................. 3 FL10 Specifications ..........................4 Electrical Data ............................5 Warnings & Cautions ..........................6 Introduction .............................. 7 Installation Instructions ..........................8 Startup Procedures ..........................11 Sequence of Operation ...........................
  • Page 4: Fl10 Specifications

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ FL10 Specifications Overall Dimensions Width – 31 ¾” Depth – 47 ¼” (47 ¾” Gas) Height – 82 ¼” (84 ¾” Gas) Height with door open –...
  • Page 5: Electrical Data

    Rinse Heater (one 9 kW) 25.0 22.6 11.3 Total Running Current 70.0 64.4 33.2 Electrical Data for models FL10, PT10, & CL10 – Gas or Injected Steam 208 Volt 230 Volt 460 Volt Pump Motor 18.0 17.2 Control Circuit Rinse Heater (one 9 kW) 25.0...
  • Page 6: Warnings & Cautions

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Warnings & Cautions General Warnings and Cautions: 1. Service work on the machine should be done by either a factory representative or qualified local service company.
  • Page 7: Introduction

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Introduction This manual should be read and understood by everyone involved with the installation and operation of the pan washer. Keep this manual in a safe place for future reference. Extra copies or replacement copies can be purchased from the manufacturer.
  • Page 8: Installation Instructions

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Installation Instructions Step 1 READ: Read and understand these instructions thoroughly before attempting any part of the installation process.
  • Page 9 LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ shut-off should be easily accessible to the operator of the machine. Additionally, if the machine is located a long distance from the water main, it may be necessary to supply a larger line to the machine to insure proper water pressure and flow for the machine to operate correctly.
  • Page 10 LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ A main power shut-off, supplied by the customer, must be installed near the machine in a place easily accessible by anyone operating or servicing the machine. The line from the main shut-off to the machine should be watertight flex conduit.
  • Page 11: Startup Procedures

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Startup Procedures Warning: These instructions must be followed or damage to the machine will result. Step 1: Close drain valve. See drawings for location.
  • Page 12 If the machine still does not appear to be heating up properly, call LVO Manufacturing at 1-800-346-5749. Step 9: Set the rinse pressure by changing the pressure adjustment valve located on the top of the machine.
  • Page 13: Sequence Of Operation

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Sequence of Operation  Power switch is switched “ON”  Control panel logic control is energized  Fill button energizes the fill solenoid ...
  • Page 14: Operation Of Machine

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Operation of Machine Initial Daily Startup 1. Check if the inside of the machine has been properly cleaned since its last use. If not, clean the machine (refer to Final Clean-Up on the following page for cleaning information).
  • Page 15 LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ CAUTION: When loading the machine make sure that nothing will obstruct the path of the wash arms. This will avoid damage to the machine and to the items being washed.
  • Page 16 LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ assembly can be removed by pulling out the grip ring pin and sliding the assembly out of the hub.
  • Page 17: Preventative Maintenance

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Preventative Maintenance ● Turn off power and drain machine, making sure it drains freely. ● Check machine for general cleanliness. Make sure the pump screen and scrap trays are clean and properly in place.
  • Page 18: Trouble Shooting - Electric Machines

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Trouble Shooting – Electric Machines Problem Cause Cure Machine won’t run No power to machine Check building power supply...
  • Page 19: Trouble Shooting - Gas Machines

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Trouble Shooting – Gas Machines (Same as electric model except for the following) Low wash temperature: Check temperature control set point.
  • Page 20: Trouble Shooting Flowchart

    LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Trouble Shooting Flowchart Pan Washer Doesn’t Run Does the power light illuminate when the See Next Page power switch is turned to the “on”...
  • Page 21 LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Does the wash light Is the door illuminate when the start Close the fully closed? button is pushed?
  • Page 22: Parts List

    Scrap Tray – PT10 128-2005 105-2011 Button Guard Assembly Rinse Tank – Electric Heat (FL10, PT10) – Threaded Heaters 105-2006 Rinse Tank – Electric Heat (CL10) – Threaded Heaters 127-2007 Rinse Tank – Electric Heat (FL10, PT10) – Clamp Heaters 105-2045 Rinse Tank –...
  • Page 23 LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Heating Parts Part Number Description Wash & Rinse Element, 9 kW 208 Volt – Threaded 509-5004 Wash & Rinse Element, 9 kW 230 Volt – Threaded 509-5005 Wash &...
  • Page 24 Spray Gun 519-5024 Spray Gun Repair Kit Door & Weight Parts Part Number Description 517-5003 Door Handle Door Cable – 8’ (FL10, CL10) 103-2048 Door Cable – 5 ½’ (PT10) 128-2030 Door Cable – 9’ (PT10) 101-2023 511-5252 Limit Switch ⅛”...
  • Page 25 LVO Manufacturing, Inc. 808 N. 2 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 __________________________________________________________________________________________________________________________________________________________________ Electrical Parts Part Number Description 511-5257 Low Water Cut-Off Float 511-5272 On-Off Selector 511-5273 Wash Selector 511-5239...
  • Page 26: General View

    6" STAINLESS LEG WASH CYCLE LIGHT 1 1/2" DRAIN VALVE Mat. Name: Overview Finish Scale 1:16 Pan Washers FL10 & FL14 Rev. 4/20/2010 LVO Manufacturing, Inc. 103-1000-7 808 N 2nd Ave E Phone: (712) 472-3734 C. Woiwood Rock Rapids, IA 51246...
  • Page 27: Four View - Electric

    Drain Side View Front View 82 1/4" 1 1/2" Drain Mat. Name: Informative Finish Scale 1:21 Pan Washers FL10 Electric Rev. 6/14/2010 LVO Manufacturing, Inc. 105-1000-1 808 N 2nd Ave E Phone: (712) 472-3734 C. Woiwood Rock Rapids, IA 51246...
  • Page 28: Four View - Gas

    3" Gas Chimney Side View Front View 84 3/4" 1 1/2" Drain Mat. Name: Informative Finish Scale 1:21 Pan Washers FL10 Gas Rev. 6/14/2010 LVO Manufacturing, Inc. 105-1100-1 808 N 2nd Ave E Phone: (712) 472-3734 C. Woiwood Rock Rapids, IA 51246...
  • Page 29: Door Weight & Cable Assembly

    Hole May Need to be Drilled On Old Style Doors with Three Holes Detail A Scale 1:2 Mat. Scale Name: Door & Weight LVO Manufacturing, Inc 808 N 2nd Ave E Finish Assembly 4/21/2010 Rock Rapids, IA 561246 Pan Washers Phone: (712) 472-3734 Rev.
  • Page 30: Bun Pan Rack

    Pans are to be inserted facing each other as shown. If Necessary for extremely soiled pans, place a pan in every other slot. Mat. Scale Name: Bun Pan Rack LVO Manufacturing, Inc 808 N 2nd Ave E Finish Informative 4/21/2010 Rock Rapids, IA 561246...
  • Page 31: Cake Pan Rack

    Insert pans as shown so bottom wash arms spray inside of pans. If necessary for extremely soiled pans, place pans in every other row. Mat. Scale Name: Cake Pan Rack LVO Manufacturing, Inc 808 N 2nd Ave E Finish Informative 4/21/2010 Rock Rapids, IA 561246...
  • Page 32: Holddown Rack

    LOWER POSITION NOTE: THIS HOLDDOWN RACK IS NOT TO BE USED AS A SHELF TO SUPPORT HEAVY ITEMS Mat. Scale Name: Holddown Rack LVO Manufacturing, Inc 808 N 2nd Ave E Finish Informative 03-12-97 Rock Rapids, IA 561246 Pan Washers Phone: (712) 472-3734 Rev.
  • Page 33: Ladder Diagram - Electric

    START HEATER WASH SELECTOR RINSE LOGO SOLENOID FILL Mat. Name: Ladder Diagram Finish Scale Pan Washers FL, PT, CL Electric Rev. 08-21-07 LVO Manufacturing, Inc. 808 N 2nd Ave E 124L1101 Phone: (712) 472-3734 M. Elbers Rock Rapids, IA 51246...
  • Page 34: Ladder Diagram - Gas

    VALVE VALVE TO IGNITOR TO FLAME SENSOR Mat. Name: Ladder Diagram Finish Scale Pan Washers FL, PT, CL - Gas Rev. 08-21-07 LVO Manufacturing, Inc. 808 N 2nd Ave E 124L1107 Phone: (712) 472-3734 M. Elbers Rock Rapids, IA 51246...

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