Beijer Electronics EPC TA150 AM Service Maintenance Manual

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EPC TA150 AM
Service & Maintenance Manual
English
MAEN044, 2010-12

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Table of Contents
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Summary of Contents for Beijer Electronics EPC TA150 AM

  • Page 1 EPC TA150 AM Service & Maintenance Manual English MAEN044, 2010-12...
  • Page 2 The information in this document is subject to change without notice and is provided as available at the time of printing. Beijer Electronics AB, including all its group companies, reserves the right to change any information without updating this publication. Beijer Electronics AB assumes no responsibility for any errors that may appear in this document.
  • Page 3: Table Of Contents

    Calibrating the Touch Screen ........20 Replacing the Complete Front ........22 Replacing the Backlight ......... 23 Available Spare Parts for EPC TA150 AM ...... 24 7 Additional Installation Tips ..........25 Grounding the Panel PC ........25 Ethernet Connection in the Panel PC ......
  • Page 4 Electronics ............36 10.3 Recycling ............37 10.4 Environmental Impact Report ........37 Beijer Electronics, MAEN044...
  • Page 5: Safety Precautions

    Separate the high voltage, signal and supply cables. • Make sure that the voltage and polarity of the power source is correct before • connecting the product to the power outlet. Peripheral equipment must be appropriate for the application and location. • Beijer Electronics, MAEN044...
  • Page 6: During Use

    Dismantling and Scrapping The Panel PC or parts thereof shall be recycled according to local regulations. • The following components contain substances that might be hazardous • to health and the environment: lithium battery, electrolytic capacitor and display. Beijer Electronics, MAEN044...
  • Page 7: Introduction

    Introduction Introduction This manual describes how to maintain the EPC TA150 AM. EPC TA150 AM The following drawings are available for EPC TA150 AM: Outline drawing • Panel cut-out • Beijer Electronics, MAEN044...
  • Page 8: Maintenance

    Dismantling and Scrapping The Panel PC, or parts thereof, shall be recycled according to local • regulations. The following components contain substances that might be hazardous to • health and the environment: lithium battery, electrolytic capacitor, display. Beijer Electronics, MAEN044...
  • Page 9: Contact And Support

    To ensure quick resolution, provide as many details as possible in your report. Include the date and time when the problem occurred, a description of what you were trying to do, the detailed steps you took that led up to the problem, and details about any error messages received. Beijer Electronics, MAEN044...
  • Page 10: Installation

    Installation Installation Space Requirements Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch) • Space requirements when installing EPC TA150 AM: • 100 mm (4.0 inch) 304 mm (11.97 inch) 100 mm (4.0 inch) 50 mm 50 mm (2.0 inch)
  • Page 11 2. Place the panel cut out where the Panel PC is to be situated, draw along the outer sides of the holes and cut according to the markings. 3. Secure the Panel PC in position, using all the fastening holes and the provided brackets and screws: x 14 0.5 - 1.0 Nm Beijer Electronics, MAEN044...
  • Page 12: Other Connections And Peripherals

    5. Carefully remove the laminated film over the Panel PC display, to avoid static electricity that could damage the panel. Other Connections and Peripherals 3.2.1 Cables, peripheral equipment and accessories must be suitable for the application and its environment. For further details or recommendations, please refer to the supplier. Beijer Electronics, MAEN044...
  • Page 13: Technical Data

    Technical Data Technical Data Parameter EPC TA150 AM Front panel, W x H x D 398 x 304 x 6 mm Mounting depth 60 mm (160 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Keyboard Touch screen: Polyester on glass, 1 million finger touch...
  • Page 14: Chemical Resistance

    The powder paint shows little or no resistance to the following chemicals at room temperature: Acetic acid, conc. Methyl-ethyl ketone Toluene Acetone Nitric acid 30% Trichlorethylene Ammonia 5% Phenol Xylene Ammonia, conc. Sodium hydroxide 5% 97 octan unleaded petrol Ethyl acetate Sodium hydroxide 30% 98 octan leaded petrol Beijer Electronics, MAEN044...
  • Page 15: Touch Screen And Overlay

    Autotex is not resistant to high pressure steam at over 100 °C or the following chemicals: Concentrated mineral acids Benzyl alcohol Concentrated caustic solution Methylene chloride Outdoor Use In common with all polyester based films Autotex F157/F207 is not suitable for use in conditions of long term exposure to direct sunlight. Beijer Electronics, MAEN044...
  • Page 16: Touch Screen Surface

    5.2.3 Autoflex EB It is recommended to use the Autoflex EB touch display protection film, that can be ordered from Beijer Electronics. Solvent Resistance Autoflex EB withstands exposure to the same chemicals as Autotex F157 or F207 according to section Autotex F157/207.
  • Page 17: Hardware Replacement

    To release the flex cables from the connector, gently push the two flanges on the cable connector towards the flex cable. Note: The connectors must be unlocked on both sides before removing the cable, otherwise the flex cable may be damaged. Beijer Electronics, MAEN044...
  • Page 18: Replacing The Rear Cover

    Hardware Replacement Replacing the Rear Cover The following is needed: A new rear cover, see Available Spare Parts for EPC TA150 AM • A torx T10 screwdriver • Note: Make sure to use adequate ESD protection. Follow the steps below to replace the rear cover: 1.
  • Page 19: Replacing The Display/Display Cable

    Hardware Replacement Replacing the Display/Display Cable The following is needed: A new display/display cable, see Available Spare Parts for EPC TA150 AM • A torx T10 screwdriver • Note: Make sure to use adequate ESD protection. Follow the steps below to replace the display/display cable: 1.
  • Page 20: Calibrating The Touch Screen

    6.3.1 Calibrating the Touch Screen Follow the steps below to calibrate the touch screen: A touch calibration tool is pre-installed in the EPC TA150 AM. It can be started from the desktop icon or from the Start menu. Note: Touch calibration has to be commenced within 10 seconds from when the touch screen tool was started.
  • Page 21 If you release the calibration point too early, an error message is displayed. 2. Touch the following nine touch calibration points as they appear on the screen, and release them as the Release messages appear. When touch calibration has been performed successfully, a confirmation is displayed. Beijer Electronics, MAEN044...
  • Page 22: Replacing The Complete Front

    • Note: Make sure to use adequate ESD protection. Follow the steps below to replace the complete front of the EPC TA150 AM: 1. Power off the Panel PC. 2. Follow the steps 1-3 and 5 in the Replacing the Display/Display Cable instruc- tions, but in step 3, only disconnect the flex cable and the LED cable (do not...
  • Page 23: Replacing The Backlight

    A screwdriver Phillips size 0 or 00 • Note: Make sure to use adequate ESD protection. Follow the steps below to replace the battery of the EPC TA150 AM: 1. First, follow the steps 1–5 in section Replacing the Rear Cover.
  • Page 24: Available Spare Parts For Epc Ta150 Am

    601009308 FRONT LABEL 601009146 COMPLETE BOX 601009008 TEST PLUG ETHERNET Ethernet RJ45 test connector 601009006 TEST PLUG RS232 RS232 test connector 601009007 TEST PLUG RS422/485 RS422/485 test connector 601009069 TEST PLUG USB H USB Host test connector Beijer Electronics, MAEN044...
  • Page 25: Additional Installation Tips

    Multi-wire conductors are better than single wire conductors with the same area. A braided conductor wire with the same area is even better. The best is a short, thick grounding braid. Beijer Electronics, MAEN044...
  • Page 26: Ethernet Connection In The Panel Pc

    A more elegant method is to expand the shielded Ethernet cabling with a piece of unshielded Ethernet cable, see 4 in drawing above. You can ground the shield via an external 0.1 uF/250 V plastic capacitor, see 5 in drawing above. This will connect the HF transients to the ground. Beijer Electronics, MAEN044...
  • Page 27: To Achieve Better Emc Protection

    Additional Installation Tips To Achieve Better EMC Protection Initially, use the original cabling from Beijer Electronics primarily. • Use shielded cables for RS232 communication. • Use twisted pair and shielded cabling for RS422 and RS485. • Use the cabling intended for the bus type; Ethernet, Profibus, CC-Link, •...
  • Page 28: Ambient Temperature

    The loss effect drops from e.g. 25 W to only 5 W. The Panel PC’s loss effect = supply voltage x current. Virtually no power goes to external users and no loss effects due to inputs. Beijer Electronics, MAEN044...
  • Page 29: Safety

    Transients on the 24 V feed are connected to the ground. • No risk that the 24 V feed is at a high level in relationship to the ground. This • is not unusual since there is high static electricity. Beijer Electronics, MAEN044...
  • Page 30: Galvanic Isolation

    24 V feed, disturbances and grounding currents from the 0 V on the 24 V side will disrupt communication. Using this type of unit solves one problem but creates a larger problem! A substandard installation may work now, but problems may arise when other devices are connected. Beijer Electronics, MAEN044...
  • Page 31: Cable And Bus Termination Rs485

    Set jumper pins 6-19. Use CAB8. It offers the option of bus termination with pull-up/-down. It • is also easy to connect the bus cable via the screw terminal block. See 4 in drawing above. Beijer Electronics, MAEN044...
  • Page 32: Fault Tracing

    1. Check the communication cable between the units. 2. Check the communication ports on the CPU board. The EPC TA150 AM is working but the backlight is off 1. Check the backlight dimming. 2. Check that the backlight is connected to the power card.
  • Page 33 2. Make sure the display cable is correctly fitted. 3. Make sure the display cable is not folded or damaged in any way. Replace the display cable according to the Replacing the Display/Display Cable section. Beijer Electronics, MAEN044...
  • Page 34: Software

    This chapter describes how to maintain and update the operating system in the EPC TA150 AM, and instructions about how to recover the operating system. General Information about Software The EPC TA150 AM is delivered with an image (operating system) pre-stored in the Nand Flash memory. 9.1.1 Software Products The following software product is used: Operating System: Windows®...
  • Page 35: Update Or Customize Software

    Software Update or Customize Software A customized operating system image can be developed with the needs of the customer. In this case, please contact Beijer Electronics sales office for detailed information. 9.2.1 Backup and Recovery It is important to generate a backup image of the operating system. In case of emergency, a recovery can be done in minutes using a backup image.
  • Page 36 There is a separate circuit board for the display. The liquid crystals in the display are cyclohexane compounds. The fluorescent tube contains mercury and lead solder. Batteries The Panel PC contains a button cell lithium battery. The battery is not classified as environmentally hazardous by the Swedish Battery Ordinance (1997:645). Beijer Electronics, MAEN044...
  • Page 37 fluorescent tube service life. Supply the Panel PC with 24 V DC. If the input voltage is lower, the loss effect increases. Ensure that the Panel PC, battery, and packaging are recycled in an environmentally responsible manner. Beijer Electronics, MAEN044...
  • Page 38 Head office Beijer Electronics AB Box 426 201 24 Malmö, Sweden www.beijerelectronics.com / +46 40 358600...

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