Related Manuals for Brightwell Brightlogic 2
Summary of Contents for Brightwell Brightlogic 2
- Page 1 Brightlogic 2 Full Installation Guide Installation and Setup Brightwell.co.uk Revision 1.0 08/2022 B1054EN...
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Page 2: Table Of Contents
CONTENTS SAFETY INFORMATION --------------------------------------------------------------------------------------------------------5 OPERATION ----------------------------------------------------------------------------------------------------------------------------------------------------------------------- 6 ---------------------------------------------------------------------------------------------------------------------------------------------------- 7 SAFETY PRECAUTIONS UNIT LAYOUT -------------------------------------------------------------------------------------------------------------------------8 UNIT LAYOUT - EXTERNAL ------------------------------------------------------------------------------------------------------------------------------------------------ 9 UNIT LAYOUT - KEYPAD AND SCREEN ----------------------------------------------------------------------------------------------------------------------------- 9 UNIT LAYOUT - MICROBOARD -----------------------------------------------------------------------------------------------------------------------------------------10 UNIT LAYOUT - MOUNTING ----------------------------------------------------------------------------------------------------------------------------------------------11 ----------------------------------------------------------------------------------------------------------------------------------------------12 UNIT LAYOUT - MOUNTING INSTALLATION ---------------------------------------------------------------------------------------------------------------------13 INSTALLATION - WIRING 1 ------------------------------------------------------------------------------------------------------------------------------------------------14... - Page 3 CONTENTS ----------------------------------------------------------------------------------------------------------------------------------------------------------25 FLUSH VALVE TIME PUMP RUN SPEED -----------------------------------------------------------------------------------------------------------------------------------------------------------25 FLOWRATE -----------------------------------------------------------------------------------------------------------------------------------------------------------------------26 SELECTING INPUT -----------------------------------------------------------------------------------------------------------------------------------------------------------27 PULSE COUNT -----------------------------------------------------------------------------------------------------------------------------------------------------------------28 ENABLING PUMPS -----------------------------------------------------------------------------------------------------------------------------------------------------------29 -----------------------------------------------------------------------------------------------------------------------------------------------------------29 PUMP DELAY TIME ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------30 DOSAGE RUN TIME -------------------------------------------------------------------------------------------------------------------------------------------------------------------------30 RESET CONDITION ----------------------------------------------------------------------------------------------------------------------------------------------------------31 RESET DELAY-------------------------------------------------------------------------------------------------------------------------------------------------------------------31 RESETTING PROGRAM OPTIONS -----------------------------------------------------------------------------------------------------------------------------------32 AUTO FORMULA SELECT-------------------------------------------------------------------------------------------------------------------------------------------------33 --------------------------------------------------------------------------------------------------------------------------------------------------------------------34 TIMED MODE...
- Page 4 -----------------------------------------------------------------------------------------------------------------------------------------------------------------------45 GLOSSARY SPECIFICATION - L UNIT --------------------------------------------------------------------------------------------------------------------------------------------------46 SPECIFICATION - L/H UNIT -----------------------------------------------------------------------------------------------------------------------------------------------47 SPECIFICATION - FORMULA SELECT ------------------------------------------------------------------------------------------------------------------------------48 SPECIFICATION ---------------------------------------------------------------------------------------------------------------------------------------------------------------49 NOTES -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------50 Revision 1.0 08/2022 B1054EN...
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Page 5: Safety Information
SAFETY INFORMATION SAFETY INFORMATION Section Revision 1.0 08/2022 B1054EN... -
Page 6: Operation
SAFETY INFORMATION OPERATION The Brightlogic Laundry Units, are automatic dosing systems design for use with commercial washing machines. The units are intended for indoor, fixed installation only. The means of disconnection must be incorporated in the fixed wiring, with an air gap of at least 3mm in each pole. The pumps are initiated by applying signals of between 90V and 240V AC or DC across the corresponding inputs of the A and B rails on the input board. -
Page 7: Safety Precautions
SAFETY INFORMATION SAFETY PRECAUTIONS Important Safety Instructions Please read the following precautions carefully before using this equipment. This unit contains high voltage components which, may expose you to the risk of electric shock. Do not open the enclosure without isolating the signal and supply sources. Ensure that these sources have been isolated for at least 5 minutes before entering the enclosure. -
Page 8: Unit Layout
UNIT LAYOUT UNIT LAYOUT Section Revision 1.0 08/2022 B1054EN... -
Page 9: Unit Layout - External
UNIT LAYOUT UNIT LAYOUT - EXTERNAL UNIT LAYOUT - KEYPAD AND SCREEN Revision 1.0 08/2022 B1054EN... -
Page 10: Unit Layout - Microboard
UNIT LAYOUT UNIT LAYOUT - MICROBOARD Wireless USB Module LCD Display 24V Output RS232 COMMS Pump Add on connection RS485 Supply Indicator Lamp (5v&24v) Safety Stop Connectors (x3) Safety Stop Jumpers Isolation Switches (Inputs 1-10) Alarm Output Connector B Rail (Negvative) COMMON COMMON COMMON... -
Page 11: Unit Layout - Mounting
UNIT LAYOUT UNIT LAYOUT - MOUNTING Fix the unit to a vertical wall using the screws provided. Ensure that the unit is level and positioned no more than 2 metres above the base of the product, which is to be dispensed. Important notes. -
Page 12: Unit Layout - Mounting
UNIT LAYOUT UNIT LAYOUT - MOUNTING Revision 1.0 08/2022 B1054EN... -
Page 13: Installation
INSTALLATION INSTALLATION Section Revision 1.0 08/2022 B1054EN... -
Page 14: Installation - Wiring 1
INSTALLATION INSTALLATION - WIRING 1 In most cases, the interface board or solenoids in the host machine will have a common (i.e their negative terminals are all linked by a common wire). The switches S1 & S2 can be left switched to common (up position), and the single(common) wire taken to the B rail. -
Page 15: Installation - Wiring 2
INSTALLATION INSTALLATION - WIRING 2 In some cases, the interface board or solenoids in the hose machine are not common. For example: The softener solenoid on some machines is not linked via a common wire to the other solenoids. If this is the case, the signal must be isolated from the common B rail on the Board. This is done by Switching the appropriate switch (S1 &... -
Page 16: Formula Select - Safety Precautions
INSTALLATION FORMULA SELECT - SAFETY PRECAUTIONS Important Safety Instructions Please read the following precautions carefully before using this equipment. Do not attempt to fit the module without first isolating the signal and supply sources from the host unit. Do not use damaged or frayed cables. Do not dismantle or modify this equipment. -
Page 17: Formula Select - Instructions
INSTALLATION FORMULA SELECT - INSTRUCTIONS The BrightLogic laundry Formula Select module (optional) allows remote selection of up to 20 different wash programs, program names can be displayed by uploading via the computer program. The Formula Select module can also be used to prime and stop the pumps. The desired program must be selected, using the UP and DOWN keys on the module and pressing enter, before beginning the wash cycle. -
Page 18: Programming
PROGRAMMING PROGRAMMING Section Revision 1.0 08/2022 B1054EN... -
Page 19: Programming - From A Laptop
The Brightlogic computer software is available for use will all Brightlogic Laundry Systems. For full instruction on the user of the computer software, see the separate instruction booklet (B988). The Brightlogic computer software is available for download from our website (www.brightwell.co.uk). Revision 1.0... -
Page 20: Programming - Controls
PROGRAMMING PROGRAMMING - CONTROLS PROGRAMMING - KEY TO INSTRUCTIONS Throughout the instructions: Throughout the instructions, SIGNAL there are several screens ACCEPTANCE TIME If a button or buttons are which are highlighted 00 SECONDS BLUE shown in then BOLD. they must be pressed to progress to the next stage. -
Page 21: Language Selection
Use the UP and DOWN keys to scroll through the language options. Press the FWD/ACCEPT key to select the displayed 00000 ENTER CODE TO ENTER CODE TO CHANGE LANGUAGE CHANGE LANGUAGE BRIGHTWELL ---- 1--- ENTER CODE TO CHANGE LANGUAGE ENGLISH FRANCAIS... -
Page 22: Entering Program Mode
PROGRAMMING ENTERING PROGRAM MODE From the default screen, press the FWD/ACCEPT ENTER CODE TO 00000 key. EDIT SETTINGS BRIGHTWEL ---- Enter the correct four-digit access code using the UP and DOWN keys to select a number and the FWD/ ACCEPT key to move on/confirm. ENTER CODE ENTER CODE CHANGE SETTING... -
Page 23: Assigning Manifolds
PROGRAMMING ASSIGNING MANIFOLDS Once the SIGNAL ACCEPTANCE TIME has been MAN 1: ----------------------- MAN 1: ----------------------- MAN 2: ----------------------- MAN 2: 1---------------------- set, press the FWD/ACCEPT key to move to the MAN 3: ----------------------- MAN 3: ----------------------- ASSIGNING MANIFOLD screen. OFF P: 1234567890 OFF P: 234567890... -
Page 24: Flush Valve Safety Stop - Optional
PROGRAMMING FLUSH VALVE SAFETY STOP - OPTIONAL There are two possible safety stop switches for the FLUSH VALVE TIME manifold system. As they work differently, they have 00 MINS 00 SECS different settings within the programming. It is very important that you ensure the correct option is selected! SAFETY STOP MODE SAFETY STOP MODE... -
Page 25: Flush Valve Time
PROGRAMMING FLUSH VALVE TIME The Flush Valve Time, is the time for which the flush valve will open, after the assigned pump has FLUSH VALVE TIME FLUSH VALVE TIME run. 00 MINS 00 SECS 00 MINS 20 SECS Set the flush valve time (00 - 99 Mins) using the UP and DOWN keys. -
Page 26: Flowrate
PROGRAMMING FLOWRATE From the FLUSH VALVE TIME screen (or the SET PUMP 1 PUMP 1 ASSIGNING MANIFOLD screen if flush valves are SPEED FLOWRATE: 0000ML not needed), press the FWD / ACCEPT key to DATE: 01/01/01 move to the PUMP SPEED/FLOWRATE screen. The BrightLogic software allows the user to pro- gram each pump with a Flowrate and/or a Pump SET PUMP 1... -
Page 27: Selecting Input
PROGRAMMING SELECTING INPUT From the PUMP SPEED/FLOWRATE screen, press PROGRAM 01 PROGRAM 02 the FWD/ACCEPT key to move to the SET INPUT 01 SET INPUT 01 INPUT SELECTION screen. SEE PAGE 28 From this screen the user can select which inputs they wish to assign to which pump. -
Page 28: Pulse Count
PROGRAMMING PULSE COUNT From the INPUT SELECTION screen, press the PROGRAM 01 PROGRAM 01 FWD/ACCEPT key to move to the PULSE COUNT SET INPUT 01 SET INPUT 01 screen. PULSE COUNT PULSE COUNT The PULSE COUNT setting allows the user to select the number of signal pulses required by the displayed input, before the pump will run. -
Page 29: Enabling Pumps
PROGRAMMING ENABLING PUMPS By default, all of the pumps will initially be set to PROGRAM 01 “DISABLE” on all of the inputs. SET INPUT 02 SET PUMP 01 DISABLE Use the FWD/ACCEPT and BACK keys to select the pump that you wish to run when a signal is received on the selected input. -
Page 30: Dosage
PROGRAMMING DOSAGE INPUT 2/PUMP 4 If a flow rate has been set for the pump, the unit DOSAGE will automatically ask for a dosage to be selected. 00000ML The dosage is the volume of product (in ml or fl/ oz), which you wish to be dispensed into the host machine, during a single cycle. -
Page 31: Reset Condition
PROGRAMMING RESET CONDITION The BrightLogic Laundry unit, will allow the user to set the condition under which the unit will reset. This condi- tion defaults to LAST PUMP, but has three possibilities: CYCLE TIMEOUT SET RESET TO LAST PUMP The unit will re-set after the last pump (usually the fabric 60 MIN LAST PUMP softener) finished. -
Page 32: Resetting Program Options
PROGRAMMING RESETTING PROGRAM OPTIONS The BrightLogic Laundry unit, with a formula select module installed will allow the user to set the condition under which the program will reset. RESET FORMULA If there is a reset delay set the program will reset after this period. -
Page 33: Auto Formula Select
PROGRAMMING AUTO FORMULA SELECT For use with computer controlled (intelligent) host AUTO FORMULA AUTO FORMULA machines only, the Auto Formula Select mode allows SELECT MODE SELECT MODE automatic selection of programs (formulas) without the BINARY TIMED need for a Formula Select module. There are two modes to choose from a Binary mode or a Timed mode. -
Page 34: Timed Mode
PROGRAMMING TIMED MODE TIMED MODE AUTO FORMULA AUTO FORMULA SELECT MODE SELECT MODE To Activate: TIMED BINARY After receiving the signal to input 6, the next signal to input 6 will then be timed to determine what program number is required. So if the signal is present for 5 sec- onds then it will select program 5. -
Page 35: Save Settings/Exit Program Mode
If the unit is left in any part of the PROGRAM MODE, with no keys pressed for 30 mins, it will automatically save the changes and revert to operational mode. 00000 BRIGHTWELL CREATING ADDITIONAL PROGRAMS Enter the program as described on page 22. PROGRAM 02... -
Page 36: Copying An Existing Program
PROGRAMMING COPYING AN EXISTING PROGRAM At the SAVE SETTINGS screen, press the PROGRAM 01 FWD/ACCEPT key to confirm and save all of your pro- SET INPUT 01 grams. The SETTINGS SAVED message will now appear for a few seconds while the unit overwrites the previous PROGRAM 03 settings. -
Page 37: Cycle & Run Time Counters
PROGRAM 1 PUMP 10 PUMP 10 00 MINS 00 SECS 00000 Note: If a Flowrate has been set instead of a Pump Speed, the unit will display TOTAL FLOW QUANTITY instead of RUN TIME 00000 BRIGHTWELL Revision 1.0 08/2022 B1054EN... -
Page 38: Accessing Relay Mode
PROGRAMMING ACCESSING RELAY MODE The Brightlogic unit will default to its “Standard“ operational mode. However, if the host machine is “Intelligent“ (ie. computer controlled), it may be preferable to use the RELAY mode. (Descriptions of both of the unit’s operational modes can be found on page 6) To access the RELAY mode: From the default screen (see opposite) hold down the... -
Page 39: Relay Mode
PROGRAMMING RELAY MODE Access the program mode by entering the four-digit security code (see page 22). Assign the pumps to the required manifolds (see page 23). Press the FWD/ACCEPT key to confirm and move to the next screen. Set the Flush Valve Mode and Flush Time - if required (see pages 23-25). -
Page 40: Accessing Levels Mode
PROGRAMMING ACCESSING LEVELS MODE The BrightLogic unit will default to its “Standard“ operational mode. (Descriptions of both of the unit’s operational modes can be found on page 6) To access the LEVELS mode: From the default screen (see opposite) hold down the TEST key, then press the SEE/JUMP keys for 2 seconds. -
Page 41: Wireless Usb Settings
PROGRAMMING WIRELESS USB SETTINGS From the default screen, press the FWD/ACCEPT key. Enter the correct four-digit access code using the UP and DOWN keys to select a number and the FWD/ACCEPT key to move on/confirm. Press UP and DOWN to select the “Wireless USB settings“ option, and press FWD/ACCEPT to accept and move on the next screen. -
Page 42: Stopping The Pumps
PROGRAMMING STOPPING THE PUMPS All pumps can be individually stopped from the keypad. Press the PUMP STOP key to display the PUMP STOP MODE screen. Use the FORWARD/ACCEPT and BACK keys to highlight the pump that needs to be turned off/on. Use the UP/DOWN keys to change the position of the pumps cursor to the “ON”... -
Page 43: Pulse Test
PROGRAMMING PULSE TEST In order to check that all of the required inputs are receiving signals (and to test for inputs which are receiving multiple signals), The BrightLogic software provides a PULSE TEST screen. To Access: From the default screen, press the TEST key. The screen will display a numerical counter for each of the inputs, which will show the number of signals which have been accepted on each input (i.e Signals, which exceed the... -
Page 44: Test Mode - (Incl. Disabling Pump Stop & Prime)
PROGRAMMING TEST MODE - (INCL. DISABLING PUMP STOP & PRIME) To access the TEST MODE, first de-power the unit. Then, while holding down the TEST key, power the unit back up. When the unit has initiated, it will be in TEST MODE. To check the keypad is functioning correctly: Press each button in turn, and its function will appear on the display, indicating that the key is working. -
Page 45: Glossary
PROGRAMMING GLOSSARY Signal Acceptance - Length of time that a signal must be present on an input before it is acknowledged. Flush Valve - 24V DC output to control a Flush Solenoid (maximum 36W). This output is active throughout the operation of any pump. -
Page 46: Specification - L Unit
PROGRAMMING SPECIFICATION - L UNIT Revision 1.0 08/2022 B1054EN... -
Page 47: Specification - L/H Unit
PROGRAMMING SPECIFICATION - L/H UNIT Revision 1.0 08/2022 B1054EN... -
Page 48: Specification - Formula Select
PROGRAMMING SPECIFICATION - FORMULA SELECT Revision 1.0 08/2022 B1054EN... -
Page 49: Specification
PROGRAMMING SPECIFICATION Revision 1.0 08/2022 B1054EN... -
Page 50: Notes
PROGRAMMING NOTES Revision 1.0 08/2022 B1054EN... - Page 51 PROGRAMMING Revision 1.0 08/2022 B1054EN...