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Oshkosh JLG ES2646 Operation & Safety Manual

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Operation & Safety
Manual
Original Instructions -
Keep this manual with the machine at all times.
Model
ES2646
PVC 2110
31219976
April 10, 2023 - Rev D
Copyright ©
ANSI
AS/NZS MOL70 GB

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Summary of Contents for Oshkosh JLG ES2646

  • Page 1 Operation & Safety Manual Original Instructions - Keep this manual with the machine at all times. Model ES2646 PVC 2110 31219976 April 10, 2023 - Rev D Copyright © ANSI AS/NZS MOL70 GB...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other re- productive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.

  • Page 3: Foreword

    FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed various compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.
  • Page 4 Foreword SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER Indicates an imminently hazardous situation.
  • Page 5 Foreword WARNING This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safety related bulletins which may have been issued for this product. NOTICE JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine.
  • Page 6 Foreword For: • Accident Reporting • Product Safety Publications • Current Owner Updates • Questions Regarding Product Safety • Standards and Regulations Compliance Information • Questions Regarding Special Product Applications • Questions Regarding Product Modifications Contact: Product Safety and Reliability Department JLG Industries, Inc.

  • Page 7: Revision Log

    REVISION LOG DATE REVISION DESCRIPTION Original Issue December 31, 2021 April 11, 2022 Revision June 10, 2022 Revision April 10, 2023 Revision ES2646 31219976...
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  • Page 9: Table Of Contents

    SECTION CONTENTS Page Section Subject FOREWORD ..................3 REVISION LOG .................. 7 SECTION 1 SAFETY PRECAUTIONS..............13 General................13 Pre-Operation..............13 Operation ................. 15 Towing, Lifting, and Hauling ..........21 Maintenance ..............22 SECTION 2 USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION ..................
  • Page 10 Section Contents 3.12 Parking and Stowing Machine..........50 3.13 Towing ................51 3.14 MACHINE LIFTING AND TIE DOWN........53 3.15 Safety Decal Locations ............55 3.16 Safety Decal Legend ............56 SECTION 4 EMERGENCY PROCEDURES ............61 General................61 Incident Notification ............61 Emergency Operation ............
  • Page 11 Section Contents Safety Prop ..............100 Hydraulic Oil Check Procedure ........... 102 6.10 Tires and Wheels.............. 103 6.11 Diagnostic Trouble Codes (DTC) ......... 106 6.12 Supplemental Information Only Applicable to CE/UKCA Machines ................ 116 6.13 EC Declaration of Conformity..........117 6.14 UKCA Declaration of Conformity ........
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  • Page 13: Safety Precautions

    SECTION 1 Safety Precautions GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance. It is mandatory that a daily routine is established based on the content of this manual to promote proper machine usage. A maintenance program, using the information provided in this manual and the Service &...
  • Page 14 Safety Precautions • Only properly trained personnel who have received unit-specific familiarization shall operate a MEWP. The user shall determine if personnel are qualified to operate the MEWP prior to operation. • Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operating instructions on the machine and in this manual.

  • Page 15: Operation

    Safety Precautions WARNING Modification or alteration of a MEWP shall be made only with prior written permission from the manufacturer. • Do not operate any machine on which the safety or instruction placards or decals are missing or illegible. • Check the machine for modifications to original components.
  • Page 16 Safety Precautions • Remove all rings, watches, and jewelry when operating machine. Do not wear loose fitting clothing or long hair unrestrained which may become caught or entangled in equipment. • Persons under the influence of drugs or alcohol or who are subject to seizures, dizziness or loss of physical control must not operate this machine.
  • Page 17 Safety Precautions • Never use the scissor arm assembly to gain access to or leave the platform. • Keep oil, mud, and slippery substances cleaned from footwear and the platform floor. 1.3.3 Electrocution Hazards • This machine is not insulated and does not provide protection from contact with or proximity to electrical current.
  • Page 18 Safety Precautions • The MAD may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. •...
  • Page 19 Safety Precautions • Do not push or pull any object with the machine. • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. •...
  • Page 20 Safety Precautions Table 2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions Number 0-0.2 Calm Calm. Smoke rises vertically 0.3-1.5 Light air Wind motion visible in smoke 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle 8-12 3.4-5.4 Gentle breeze...

  • Page 21: Towing, Lifting, And Hauling

    Safety Precautions • Keep non-operating personnel at least 6 ft (1.8 m) away from machine during all operations. • Under all travel conditions, the operator must limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors.

  • Page 22: Maintenance

    Safety Precautions MAINTENANCE This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional precautions to be observed during machine maintenance are inserted at the appropriate points in this manual and in the Service and Maintenance Manual. It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible injury to personnel or damage to the machine or property.
  • Page 23 Safety Precautions WARNING Modification or alteration of a MEWP shall be made only with prior written permission from the manufacturer. 1.5.2 Battery Hazards • Always disconnect batteries when servicing electrical components or when performing welding on the machine. • Do not allow smoking, open flame, or sparks near battery during charging or servicing.
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  • Page 25: User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 User Responsibilities, Machine Preparation, and Inspection PERSONNEL TRAINING The Mobile Elevating Work Platform (MEWP) is a personnel handling device, so it is necessary that it be operated and maintained only by trained personnel. 2.1.1 Operator Training Operator training must cover: 1.

  • Page 26: Preparation, Inspection, And Maintenance

    User Responsibilities, Machine Preparation, and Inspection 2.1.4 Machine Familiarization Note: Responsibilities for familiarization may vary by region. Only properly trained personnel who have received unit-specific familiarization shall operate a MEWP. The user shall determine if personnel are qualified to operate the MEWP prior to operation.

  • Page 27: Pre-Start Inspection

    User Responsibilities, Machine Preparation, and Inspection Table 3. Inspection and Maintenance Table Type Frequency Primary Service Reference Responsibility Qualification Pre-Start Inspection Before using each User or Operator User or Operator Operation & Safety day; or whenever Manual there is an Operator change Pre-Delivery Inspec- Owner, Dealer, or...
  • Page 28 User Responsibilities, Machine Preparation, and Inspection 2. Structure – Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies. Figure 1. Parent Metal Crack Figure 2. Weld Crack 3. Decals and Placards – Check all for cleanliness and legibility. Make sure none of the decals and placards are missing (refer to the Decal Installation in Section –...
  • Page 29 User Responsibilities, Machine Preparation, and Inspection 11. Lanyard Anchorage Points – JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage points (1). WARNING If the machine does not operate properly, turn off the machine immediately! Report the problem to the proper maintenance personnel.

  • Page 30: Walk-Around Inspection

    User Responsibilities, Machine Preparation, and Inspection WALK-AROUND INSPECTION Begin the Walk-Around Inspection at item 1 as noted on the Inspection Diagram. Continue checking each item in sequence for the conditions listed in the following checklist. WARNING To avoid possible injury, be sure machine power is off. Do not operate until all malfunctions have been corrected.

  • Page 31: Function Check

    User Responsibilities, Machine Preparation, and Inspection 3. Ground Control Console – Placard secure and legible, control switches return to neutral position when activated and released, emergency stop switch functions properly. Control markings legible. 4. Hydraulic Pump/Motor, Control Valve Installation – No unsupported wires or hoses;...
  • Page 32 User Responsibilities, Machine Preparation, and Inspection 1. At the Ground Control Panel with no load in the platform: a. Ensure the key selector switch and platform lift switch operate properly. b. Ensure all machine functions are disabled when the Emergency Stop Button is depressed.
  • Page 33 User Responsibilities, Machine Preparation, and Inspection 3. With the platform in the stowed position: a. Drive the machine on a grade, not to exceed the rated gradeability, and stop to ensure the drive motor brakes hold. b. Check the tilt indicator light to verify proper operation. The light should be illuminated if tilted beyond allowed settings shown in the table below.
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  • Page 35: Machine Controls, Indicators, And Operation

    SECTION 3 Machine Controls, Indicators, and Operation GENERAL NOTICE The manufacturer has no direct control over machine application and operation, the user and operator are responsible for conforming with good safety practices. This section provides the necessary information needed to understand machine controls and indicators.

  • Page 36: Operating Characteristics And Limitations

    Machine Controls, Indicators, and Operation OPERATING CHARACTERISTICS AND LIMITATIONS 3.3.1 Placards Important points to remember during operation are provided at the control stations by DANGER, WARNING, CAUTION, NOTICE, IMPORTANT and INSTRUCTION placards. This information is placed at various locations for the express purpose of alerting personnel of potential hazards constituted by the operating characteristics and limitations of the machine.

  • Page 37: Battery Charging

    Machine Controls, Indicators, and Operation Note: It is important to remember that the load should be evenly distributed on the platform. The load should be placed near the center of the platform when possible. BATTERY CHARGING Note: Park the machine in a well ventilated area before charging. CAUTION Only plug the charger into a properly installed and grounded outlet.

  • Page 38: Ground Control Station

    Machine Controls, Indicators, and Operation 2. After connecting the charger to an AC outlet at the start of the charging cycle, verify normal operation of the LED indicators on the charger (refer to Section — Operator Maintenance). Note: Current battery charge state can also be seen on the platform control sta- tion panel LEDs or the MDI indicator (if equipped) on the ground control station when machine is powered up.
  • Page 39 Machine Controls, Indicators, and Operation WARNING Do not operate from ground control station with personnel in the platform except in an emergency. Ground/Platform/OFF Key Selector Switch The key selector switch on the Ground Control Station functions to direct electrical power to the desired control station.
  • Page 40 Machine Controls, Indicators, and Operation MDI Indicator (If Equipped) The Multifunction Digital Indicator (MDI) displays a Battery Discharge Indicator (BDI), a LCD display showing the current hourmeter reading, a system distress LED, and Diagnostic Trouble Codes (DTC) when a functional problem occurs with the machine.

  • Page 41: Platform Control Station

    Machine Controls, Indicators, and Operation PLATFORM CONTROL STATION 1. Emergency Stop Switch 11. Steer Control Switch and Decal 2. Lift/Drive Select Switch 12. Trigger Enable Switch 3. Mobile Phone Cradle (If Equipped) 13. Joystick Controller 4. Horn Button 14. Black/White Directional Arrow 5.
  • Page 42 Machine Controls, Indicators, and Operation Battery Charge Indicator The battery charge indicator displays the current charge status of the onboard batteries. • RED LED flashing = batteries depleted • RED LED ON solid = batteries low • RED LED ON and GREEN LEDs ON = batteries FULL charge Drive/Lift/Steer Joystick Control Trigger (Enable) Switch - This trigger switch is located on the front of the joystick controller.
  • Page 43 Machine Controls, Indicators, and Operation Horn This push-button switch, when pressed, permits the operator to warn job site personnel when the machine is operating in the area. Indoor/Outdoor Operation Indicator The Indoor (GREEN) indicator and the Outdoor (YELLOW) indicator displays which mode the machine is currently set to operate in.
  • Page 44 Machine Controls, Indicators, and Operation Prior to selecting Indoor Mode, ensure the machine will be used in an area that is shielded from wind so that there is no wind. To switch from one mode to another, the platform must be in the stowed position (CE/UKCA machines only). WARNING Do not operate the machine in INDOOR MODE while in OUTDOOR USE.
  • Page 45 Machine Controls, Indicators, and Operation Steering On the platform control station, position the lift/drive select switch to the drive position. To steer the machine, engage trigger switch and the thumb operated steer rocker-switch on the joystick handle. Press to the right for steering right, or to the left for steering left. When released, the switch will return to the center-off position and the wheels will remain in the previously selected position.
  • Page 46 Machine Controls, Indicators, and Operation WARNING If the tilt indicator warning light/alarm is activated when platform is raised, lower platform and drive to a smooth, firm surface, within the limits of the maximum operating slope. Traveling Forward And Reverse Position the platform lift/drive select switch to drive/steer position. Squeeze the trigger switch on front of the joystick and move the joystick forward to drive forward, or backward to drive in reverse.

  • Page 47: Grade And Side Slope

    Machine Controls, Indicators, and Operation GRADE AND SIDE SLOPE PLATFORM EXTENSION This machine is equipped with an extension deck that allows the operator better access to certain work areas. The deck extension adds length to the front of the platform. WARNING For maximum capacity of the deck extension see Machine Specifications section or refer to the capacity placard on the platform billboard.

  • Page 48: Platform Rails Fold-Down Procedure (If Equipped)

    Machine Controls, Indicators, and Operation SC000124A 3.10 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF EQUIPPED) 3.10.1 Platform with Rail-in-Rail Extension Deck 31219976 ES2646...

  • Page 49: Platform Manual Descent

    Machine Controls, Indicators, and Operation WARNING Only fold down the rails when the machine is in the stowed (platform fully lowered) position. Do not raise the platform with the rails folded down. The rails must be in the upright position and properly pinned when raising the platform. 1.

  • Page 50: Parking And Stowing Machine

    Machine Controls, Indicators, and Operation 1. Locate the manual descent control T-handle. WARNING Keep hands and arms out of the path of the scissor arms and platform while lowering. 2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform. When the platform is lowered to the desired level, allow the T-handle to return to its closed position.

  • Page 51: Towing

    Machine Controls, Indicators, and Operation 2. Ensure the platform is fully lowered. NOTICE When the machine is shut down for overnight parking or battery charging, the emergency stop and power select switches must be positioned to off to prevent draining the batteries. 3.
  • Page 52 Machine Controls, Indicators, and Operation 3.13.1 Push Button Brake Release OAD02790 Note: Some components removed for illustrative purposes. 1. Chock wheels or secure machine with tow vehicle. 2. Pull out emergency stop switch and position the keyswitch to ground mode. 3.

  • Page 53: Machine Lifting And Tie Down

    Machine Controls, Indicators, and Operation 3.14 MACHINE LIFTING AND TIE DOWN OAD00660 The machine may be lifted using a forklift truck. Lift only using the built-in forklift pockets at the rear of the machine and only with the platform in the stowed position. First adjust the width of the forklift truck lifting tines to fit the machine forklift pockets.
  • Page 54 Machine Controls, Indicators, and Operation OAD00950 The machine may also be lifted using a spreader bar and four equal length straps or chains capable of supporting the full gross weight of the machine. Lift only using the lifting lugs provided at the four corners of the machine. When transporting the machine, fully lower the platform (stowed position) and secure the machine to the truck or trailer deck.

  • Page 55: Safety Decal Locations

    Machine Controls, Indicators, and Operation OAD00730 3.15 SAFETY DECAL LOCATIONS Figure 4. View 1 ES2646 31219976...

  • Page 56: Safety Decal Legend

    Machine Controls, Indicators, and Operation Figure 5. View 2 3.16 SAFETY DECAL LEGEND 31219976 ES2646...
  • Page 57 Machine Controls, Indicators, and Operation ES2646 31219976...
  • Page 58 Machine Controls, Indicators, and Operation 31219976 ES2646...
  • Page 59 Machine Controls, Indicators, and Operation ES2646 31219976...
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  • Page 61: Emergency Procedures

    SECTION 4 Emergency Procedures GENERAL This section explains the steps to be taken in case of an emergency situation during operation. INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details.

  • Page 62: Platform Manual Descent

    Emergency Procedures 4.3.2 Operator Unable to Control Machine If the platform operator is unable to operate or control the machine: 1. Other personnel should operate the machine from ground controls only as required. 2. Only qualified personnel on the platform may use the platform controls. DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION NORMALLY.
  • Page 63 Emergency Procedures 1. Locate the manual descent control T-handle. WARNING Keep hands and arms out of the path of the scissor arms and platform while lowering. 2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform. When the platform is lowered to the desired level, allow the T-handle to return to its closed position.
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  • Page 65: Accessories

    SECTION 5 Accessories AVAILABLE ACCESSORIES Table 5. Available Accessories Market ANSI ACCESSORY (USA Japan ANSI China Korea Only) Anti-Vandalism ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Package DC/AC Power Inverter ✔ Electrician’s Tree ✔ ✔ ✔ ✔ ✔ ✔ ✔...
  • Page 66 Accessories 31219976 ES2646...
  • Page 67 Accessories ES2646 31219976...

  • Page 68: Anti-Vandalism Package

    Accessories ANTI-VANDALISM PACKAGE The Anti-Vandalism Package consists of two lockable covers for the Platform and Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. Figure 6. Platform Control Station 1. Lock Position (Covers Closed) 2.

  • Page 69: Dc/Ac Power Inverter

    Accessories DC/AC POWER INVERTER The DC to AC Power Inverter converts DC voltage from the onboard system batteries to AC voltage for use at the platform AC output receptacle. The inverter module is mounted on the inside of the battery compartment door. 1.

  • Page 70: Electrician's Tree

    Accessories DESCRIPTION SPECIFICATION Output Power (Continuous): 900W 1800W Output Power (Surge): 7.5A Output Power (AC): AC Output: 117V+/– 10% Output Voltage (AC): Output Frequency: 60 Hz Type: Modified Sine Wave Output Reverse DC Polarity: 3 X 25A Replaceable Fuse Protection: 5.3.2 Safety Precautions DANGER...
  • Page 71 Accessories Note: This accessory is rated for INDOOR USE only. INDOOR USE is use in areas shielded from wind so that there is no wind. 1. Electrician’s Tree Assembly 3. Decal (Weight) 2. Release Pin 4. Hitch Pins 5.4.1 Safety Precautions WARNING This accessory affects the overall platform capacity.

  • Page 72: Footswitch

    Accessories • Replace any missing or illegible decals. • Ensure release pins are intact and function properly. 5.4.3 Operation 1. Remove release pins and rotate the rack from the stowed position. 2. Pull the hitch pin for the spool rod to be loaded. 3.

  • Page 73: Jlg Mobile Control

    Accessories Figure 8. Footswitch Assembly JLG MOBILE CONTROL® The JLG Mobile Control application allows machine operators to drive remotely from a Bluetooth® equipped hand-held mobile device. Prior to operation, the operator must scan the QR code on the machine with a mobile device equipped with the JLG Mobile Control application.
  • Page 74 Accessories 5.6.2 Operation Download, read, and understand the JLG Mobile Control Supplement Manual from https://www.JLG.com/mobilecontrol prior to using the JLG Mobile Control. WARNING Never drive the machine using JLG Mobile Control while standing in the platform, or without clear line-of-sight between the machine and its travel path, as serious injury could occur to operator or bystander.

  • Page 75: Machinist's Vise

    Accessories MACHINIST’S VISE The Vise allows the operator to secure material for assembling, disassembling, drilling, etc., while working from the platform. ES2646 31219976...
  • Page 76 Accessories 1. Vise Assembly 3. Attach Pins 2. Capacity Decal (Weight) Note: If the WorkStation is installed, it must be mounted to the opposite side of the platform from the Vise. 5.7.1 Safety Precautions WARNING This accessory affects the overall capacity of the platform. refer to the capacity decal and adjust accordingly.

  • Page 77: Panel Carrier

    Accessories • Check for loose nuts and bolts. If necessary, torque according to the Torque Chart specifications in Section 1 of the Service Manual. • Replace any missing or illegible decals. • Remove when not in use. 5.7.3 Operation 1. Load material into the Vise. 2.
  • Page 78 Accessories Note: This accessory is rated for INDOOR USE only. INDOOR USE is use in areas shielded from wind so that there is no wind. 1. Adjustable Bracket 2. Capacity Decal (on back) 3. Carrier Tray 5.8.1 Safety Precautions WARNING Multiple material-handling accessories can be installed but only one may be loaded at a time unless approved by JLG Industries, Inc.

  • Page 79: Pipe Racks

    Accessories • Remove the tray when not in use. 5.8.2 Preparation and Inspection • Ensure all components are secured to the platform. • Check for any missing or damaged components. Replace if necessary. • Check for loose nuts and bolts. If necessary, torque according to the Torque Chart specifications in the Service Manual.
  • Page 80 Accessories Note: This accessory is rated for INDOOR USE only. INDOOR USE is use in areas shielded from wind so that there is no wind. 1. Pipe Racks (Working Position) 3. Tie-Down Strap 4. Locking Pins 2. Capacity Decals 5.9.1 Safety Precautions WARNING This accessory affects overall platform capacity.
  • Page 81 Accessories NOTICE Maximum weight in racks is 45 kg (100 lb) evenly distributed between racks. Max length is 6 m (20 ft). Max circumference of material is 180 mm per pipe. • Do not exit platform over rails or stand on rails. •...

  • Page 82: Platform Extension Handles

    Accessories 5.10 PLATFORM EXTENSION HANDLES 1. Extension Handle in the Stowed Position 2. Extension Handle in the Extension Position The Platform Extension Handles are mounted to the top rails of the extension platform at the roller tabs. When rotated up 90°, the handles provide the operator an optional grip to push the extension platform out from its stowed position.

  • Page 83: Platform Worklights

    Accessories 5.11 PLATFORM WORKLIGHTS The Platform Worklights accessory consists of two 12V lights mounted to the platform railings. ES2646 31219976...

  • Page 84: Skysense

    Accessories 5.12 SKYSENSE™ 5.12.1 General Information WARNING SkySense is not intended to replace or reduce the need for the operator to be aware of the environment around the machine. hazards that will cause serious injury or death may not be prevented or reduced by SkySense. The operator must always look in the direction of travel, avoid power lines, avoid obstacles that could strike the machine or persons in the platform, and follow all instructions on machine placards and in this manual.
  • Page 85 Accessories 3. Place a hand or object 6" to 12" above one of the sensors, then lift up the platform. Platform movement should stop, the LED indicator should be red, and the alarm should sound. If the alarm is muted, the mute button light should be red.
  • Page 86 Accessories 5.12.4 Notification Assembly 1. Override Button 2. Bi-Color LED 3. Indicator Speaker OFF 4. Indicator Speaker (Underneath Unit) 5.12.5 LED Indicator A bi color LED indicator on the platform control box signals SkySense activity. • No LED: Normal operation. •...
  • Page 87 Accessories 5.12.6 SkySense Alarm Activation of SkySense is also signaled by an audible alarm that indicates SkySense activity when reaching the warning or stop zones. In the warning zone, the audible alarm will pulse and increase in frequency as the machine moves closer to the object.
  • Page 88 Accessories Note: Override button is only required to be engaged if the operator desires to move the platform closer to an object that is in or entering the stop zone. 5.12.8 SkySense Coverage Areas Level One Note: Sensor Cones shown are approximations for reference only. Level Two Note: Sensor Cones shown are approximations for reference only.

  • Page 89: Workstation

    Accessories 5.13 WORKSTATION 1. Adjustable Work Surface The Workstation offers an adjustable work surface and additional space for storage of tools and objects. Note: This accessory is rated for INDOOR USE only. INDOOR USE is use in areas shielded from wind so that there is no wind. 5.13.1 Safety Precautions WARNING...
  • Page 90 Accessories 5.13.3 Operation To use the adjustable work surface, lift the handle and position across the Workstation. 31219976 ES2646...

  • Page 91: Machine Specifications And Operator Maintenance

    SECTION 6 Machine Specifications and Operator Maintenance GENERAL This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine. The maintenance portion of this section is intended as information to assist the machine operator to perform daily maintenance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service &...

  • Page 92: Machine Specifications

    Machine Specifications and Operator Maintenance MACHINE SPECIFICATIONS 6.4.1 Operating Specifications Model Specification ES2646 Maximum Platform Height 26 ft (8 m) Gross Machine Weight 5,295 lb (2402 kg) Maximum Stowed Travel Grade 25% (14°) (Gradeability) Maximum Stowed Travel Grade 5° (8.75%) (Side Slope) Maximum Tire Load 2,320 lb (1052 kg)
  • Page 93 Machine Specifications and Operator Maintenance Breakover Angle 12° Electronic Arm Guards Pause 73 in (185 cm) Height (CE/GB Only) 6.4.2 Dimensions Dimension Measurement Machine Height (Stowed) 89.6 in (227.6 cm) Telescope Rails 90.3 in (229 cm) Dual Rails 71.7 in (182 cm) Rails Folded Machine Height (Elevated) 356.6 in (906 cm)
  • Page 94 Machine Specifications and Operator Maintenance Maximum Allowable Wind Speed 0 mph (0 m/s) Indoor 28 mph (12.5 m/s) Outdoor Maximum Horizontal Side Force 90 lb (400 N) Indoor 45 lb (200 N) Outdoor 6.4.4 Maximum Allowable Operating Slope Market Maximum Plat- Tilt Setting ANSI, CSA, CE, GB MOL70, Korea...

  • Page 95: Battery Maintenance And Charging

    Machine Specifications and Operator Maintenance Amp Hour Rating 225 Ah @ 20 hr 220 Ah @ 20 hr 255 Ah @ 20 hr 213 Ah @ 20 hr 460 min @ 20 A, Reserve Capacity 447 min 570 min 492 min 120 min @ 75 A 6.4.6 Tires...
  • Page 96 Machine Specifications and Operator Maintenance 6.5.2 Delta-Q - Battery Charger 1. AC Voltage Input Plug 2. Charge Indicator LEDs Note: Rear cross member and ladder shown removed for illustration purposes only. • AC Power On - BLUE LED ON • Low State of Charge - (Bottom Panel - GREEN LED Flashing) - (Top Panel - GREEN LED OFF) •...
  • Page 97 Machine Specifications and Operator Maintenance 6.5.3 Green Power - Battery Charger (China Only) 1. AC Voltage Input Cable 2. Charge Indicator LEDs Note: Rear crossmember and ladder shown removed for illustration purposes only. • Battery Charging - (YELLOW LED - AGM - Flashes Quickly /FLOODED - Remains ON/ AGM-FLOODED - Flashes Slowly) •...

  • Page 98: Battery Quick-Disconnect

    Machine Specifications and Operator Maintenance BATTERY QUICK-DISCONNECT Machines equipped with the battery quick disconnect allow all machine power to be easily disconnected at the battery without removing battery cables from the battery posts. To disconnect power, locate the RED quick-disconnect connector on top of the batteries inside the battery compartment and pull halves apart.
  • Page 99 Machine Specifications and Operator Maintenance 6.7.4 Hydraulic Oil Specifications SPECIFICATION MOBIL MOBILFLUID 424 MOBIL EAL ENVIRONSYN H 32 10W-30 ISO Viscosity Grade 29.0 0.950 Spec Gravity API Pour Point, Max -65° F (-54° C) -38° F (-39° C) Flash Point, Min. 442°...

  • Page 100: Safety Prop

    Machine Specifications and Operator Maintenance Note: Machine operation using non-JLG approved hydraulic fluids or operation out- side of the temperature boundaries outlined in the Hydraulic Fluid Operation Chart may result in premature wear or damage to components of the hydraulic system.
  • Page 101 Machine Specifications and Operator Maintenance OAD00780 Figure 9. Prop Disengaged ES2646 31219976...

  • Page 102: Hydraulic Oil Check Procedure

    Machine Specifications and Operator Maintenance OAD00800 Figure 10. Prop Engaged HYDRAULIC OIL CHECK PROCEDURE To ensure proper operation of the machine, the hydraulic oil must be checked daily. Check the hydraulic oil level only when the machine is in the stowed position. Ensure the hydraulic oil has warmed to operating temperature before checking the reservoir.

  • Page 103: Tires And Wheels

    Machine Specifications and Operator Maintenance Note: Take precautions so impurities (dirt, water, etc.) cannot enter the hydraulic sys- tem while filler/filter cap is removed. Note: Recommended lubrication intervals are based on machine operations under normal conditions. For machines used in multi-shift operations and/or exposed to hostile environments or conditions, lubrication frequencies must be in- creased accordingly.
  • Page 104 Machine Specifications and Operator Maintenance 6.10.2 Wheel and Tire Replacement JLG recommends that any replacement tire be the same size and brand as originally installed on the machine or offered by JLG as an approved replacement. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model.
  • Page 105 Machine Specifications and Operator Maintenance 3. Tighten bolts in the following sequence: 4. Tighten bolts in stages. Following the recommended sequence, tighten each bolt per wheel torque of 163 Nm (120 ft.lb.). TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 20-30 ft lbs (28 - 42 Nm) 65-80 ft lbs (91 - 112 Nm) 105 -120 ft lbs (142 - 163 Nm)

  • Page 106: Diagnostic Trouble Codes (Dtc)

    Machine Specifications and Operator Maintenance 1. Wheel and Tire Assembly 2. Wheel Bolts (5) 3. Hub 6.11 DIAGNOSTIC TROUBLE CODES (DTC) NOTICE The DTC codes listed in the following table are not a complete listing of machine DTC codes. This listing shows only those DTC’s which an operator may be able to correct due to operating error.
  • Page 107 Machine Specifications and Operator Maintenance ES2646 31219976...
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  • Page 116: Supplemental Information Only Applicable To Ce/Ukca Machines

    Machine Specifications and Operator Maintenance 6.12 SUPPLEMENTAL INFORMATION ONLY APPLICABLE TO CE/UKCA MACHINES The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC or Supply of Machinery (Safety) Regulations 2008 No. 1597. For electric powered machines, the equivalent continuous A-Weighted sound pressure level at the work platform is less than 70 dB(A).

  • Page 117: Ec Declaration Of Conformity

    Machine Specifications and Operator Maintenance 6.13 EC DECLARATION OF CONFORMITY Manufacturer Machine Type Mobile Elevating Work Platform JLG Industries, Inc. Address Model Type 1 JLG Drive ES2646 McConnellsburg, PA 17233 USA EC-Number Technical File 2842 JLG EMEA B.V. Polaris avenue 63, Certificate Number 2132 JH Hoofddorp KCEC4618...

  • Page 118: Ukca Declaration Of Conformity

    Machine Specifications and Operator Maintenance 6.14 UKCA DECLARATION OF CONFORMITY Manufacturer Machine Type Mobile Elevating Work Platform JLG Industries, Inc. Address Model Type 1 JLG Drive ES2646 McConnellsburg, PA 17233 USA AB-Number Technical File 0463 JLG Industries UK Ltd Braunstone Frith Industrial Estate Certificate Number Unit 3 Sunningdale Road AVUK4618...
  • Page 119 Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 120 Inspection, Maintenance and Repair Log...
  • Page 122 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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