Oshkosh JLG 742 Operation & Safety Manual

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Operation & Safety

Manual

Original Instructions

Keep this manual with machine at all times.

Models

742, 943, 1043,

1055, 1255

PVC 1911, 2005

31211368

May 5, 2020 - Rev B

An Oshkosh Corporation Company

https://www.forkliftpdfmanuals.com/

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Page 1 Operation & Safety Manual Original Instructions Keep this manual with machine at all times. Models 742, 943, 1043, 1055, 1255 PVC 1911, 2005 31211368 May 5, 2020 - Rev B An Oshkosh Corporation Company https://www.forkliftpdfmanuals.com/...
Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
Page 3 Revision Log Revision Log REVISION LOG November 11, 2019 - A - Original Issue of Manual. May 5, 2020 - B - Revised front cover and pages 2-16, 2-17, 3-2 thru 3-5, 3-10, 3-20, 3-21, 5-9, 7-4, 7-6, 7-7, 7-23, 7-32, 7-33, 9-1, 9-3, 9-6, 9-7, 9-12 & 9-13. 31211368 https://www.forkliftpdfmanuals.com/...
Page 4: Read This First
Read This First Read This First This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.
Page 5 Read This First This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safety-related bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc.
Page 6: Other Publications Available
Read This First Other Publications Available Service Manual..........................31211369 Parts Manual 742 ............................31211370 943 ............................31211371 1043............................31211372 1055 & 1255...........................31211373 Note: The following standards may be referenced in this manual: ANSI is compliant to ANSI/ITSDF B56.6 AUS is compliant to AS 1418.19 CE is compliant to EN1459 Refer to the machine Serial Number Plate to identify the applicable compliance standard.
Page 7: Table Of Contents
Table of Contents Table of Contents TABLE OF CONTENTS Revision Log Read This First Operator Qualifications ................b Modifications....................b Other Publications Available ..............d Machine Configuration................d Table of Contents Section 1 - General Safety Practices 1.1 Hazard Classification System ..............1-1 Safety Alert System and Safety Signal Words.......1-1 1.2 General Precautions ..................1-1 1.3 Operation Safety....................1-2...
Page 8 Table of Contents Section 3 - Controls and Indicators 3.1 General......................3-1 3.2 Controls ......................3-2 Instrument Panel ..................3-4 LCD Display....................3-8 Left Dash Control Panel..............3-10 Right Dash Control Panel..............3-12 Ignition ....................3-14 Park Brake....................3-15 Parking Procedure................3-15 Transmission Control Lever ............. 3-16 Accessory Control Lever (if equipped).........
Page 9 Table of Contents Section 4 - Operation 4.1 Engine........................4-1 Starting the Engine ................4-1 Extreme Cold Weather Starting (if equipped) ......4-2 Battery Boosted Starting ..............4-3 Normal Engine Operation..............4-4 Shut-Down Procedure ................4-5 4.2 After-Treatment System (ATS) (if equipped for ULS/110 OR 130HP) ............4-6 Automatic Exhaust System Cleaning (In-Mission) ......4-6 Stationary Exhaust System Cleaning (Non-Mission) ....4-7 4.3 Operating with a Non-Suspended Load ..........4-8...
Page 10 Table of Contents 5.7 Use of the Capacity Chart................ 5-11 Capacity Indicator Locations............5-11 Sample Capacity Chart ..............5-12 Example....................5-13 5.8 Attachment Installation................5-15 Coupler....................5-15 Auxiliary Hydraulic Decompression..........5-18 5.9 Adjusting/Moving Forks ................5-19 5.10 Attachment Operation................5-20 Carriage with Forks ................
Page 11 Table of Contents Section 7 - Lubrication and Maintenance 7.1 Introduction ....................7-1 Clothing and Safety Gear ..............7-1 7.2 General Maintenance Instructions............7-2 7.3 Maintenance Schedules................7-3 Every 10 Hours ..................7-3 First 50 Hours....................7-3 Every 50 Hours ..................7-4 First 250 Hours ..................7-4 Every 250 Hours..................7-4 First 500 Hours ..................7-5 Every 500 Hours..................7-5 Every 750 Hours..................7-5...
Page 12 Table of Contents Section 9 - Specifications 9.1 Product Specifications.................9-1 Fluids......................9-1 Capacities ....................9-4 Tires ......................9-6 Performance .....................9-8 Dimensions .................... 9-10 Index Inspection, Maintenance and Repair Log 31211368 https://www.forkliftpdfmanuals.com/...
Page 13: Section 1 - General Safety Practices
Section 1- General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Page 14: Operation Safety
Section 1- General Safety Practices OPERATION SAFETY Note: The manufacturer has no direct control over machine application and operation. Therefore, safety issues listed in this manual are non-exhaustive. The user and operator are responsible for conforming with good safety practices. Electrical Hazards 10 ft (3m)
Page 15 Section 1- General Safety Practices • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier.
Page 16: Tip Over Hazard
Section 1- General Safety Practices Tip Over Hazard General • For additional load requirements, refer to the appropriate capacity chart. OW0050 • Never use an attachment without the appropriate original equipment manufacturer (OEM) approved capacity chart installed on the telehandler. •...
Page 17 Section 1- General Safety Practices OH2291 • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over. • Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast. OH20911 •...
Page 18 Section 1- General Safety Practices Non-Suspended Load O 0901 • DO NOT drive with boom raised. Suspended Load OW0150 • Tether suspended loads to restrict movement. • Weight of all rigging (slings, etc.) must be included as part of load. •...
Page 19: Travel Hazard
Section 1- General Safety Practices Travel Hazard 2-WHEEL FRONT STEER 4-WHEEL CIRCLE STEER 4-WHEEL CRAB STEER OAL2030 • Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated. • DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary.
Page 20: Load Falling Hazard
Section 1- General Safety Practices Load Falling Hazard OW0130 • Never suspend load from forks or other parts of carriage weldment. Use only approved lift points. • DO NOT burn or drill holes in fork(s). • Forks must be centered under load and spaced apart as far as possible. 31211368 https://www.forkliftpdfmanuals.com/...
Page 21: Lifting Personnel
Section 1- General Safety Practices Lifting Personnel O 0171 • When lifting personnel, USE ONLY an approved personnel work platform, with proper capacity chart displayed in the cab. O 0921 • DO NOT drive machine from cab when personnel are in platform. 31211368 https://www.forkliftpdfmanuals.com/...
Page 22: Driving Hazards On Slopes
Section 1- General Safety Practices Driving Hazards on Slopes OW0200 To maintain sufficient traction and braking capabilities, travel on slopes as follows: • When unloaded, drive with forks pointed downhill. • When loaded, drive with the forks pointed uphill. • For additional travel requirements, refer to the appropriate capacity chart. •...
Page 23: Pinch Points And Crush Hazards
Section 1- General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. OW0210 • Stay clear of moving parts while engine is running. OW0220 • Keep clear of steering tires and frame or other objects. OW0230 •...
Page 24 Section 1- General Safety Practices OW0240 • Keep clear of boom holes. OW0250 • Keep arms and hands clear of attachment tilt cylinder. OW0260 • Keep hands and fingers clear of carriage and forks. OW0960 • Keep others away while operating. 1-12 31211368 https://www.forkliftpdfmanuals.com/...
Page 25: Fall Hazard
Section 1- General Safety Practices Fall Hazard OW0280 • Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine. • DO NOT get off the machine until the shutdown procedure on page 4-5 has been performed.
Page 26: Chemical Hazards
Section 1- General Safety Practices Chemical Hazards Exhaust Fumes • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.
Page 27: Clearsky (If Equipped)
Section 1- General Safety Practices CLEARSKY (IF EQUIPPED) Federal Communications Commission (FCC) Information for Users FCC Statement Regarding Interference This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
Page 28 Section 1- General Safety Practices Notice Regarding Radio Frequency Radiation Exposure Do not operate your unit when a person is within eight inches (20 centimeters) of the antenna. A person or object within eight inches (20 centimeters) of the antenna could impair call quality and may cause the unit to operate at a higher power level than necessary, as well as expose that person to RF energy in excess of that established by the FCC RF Exposure Guidelines.
Page 29: Section 2 - Pre-Operation And Inspection
Section 2- Pre-Operation and Inspection SECTION 2 - PRE-OPERATION AND INSPECTION PREPARATION, INSPECTION AND MAINTENANCE The following table covers the periodic machine inspections and maintenance required. Consult local regulations for further requirements for telehandlers. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.
Page 30: Pre-Operation Check And Inspection
Section 2- Pre-Operation and Inspection PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. The pre-operation check and inspection, performed at beginning of each work shift or at each change of operator, should include the following: 1.
Page 31 Section 2- Pre-Operation and Inspection 8. Operational Check - Once the walk-around inspection is complete, perform a warm- up and operational check (see page 2-19) of all systems in an area free of overhead and ground level obstructions. See Section 3- Controls and Indicators for more specific operating instructions.
Page 32: Safety Decals
Section 2- Pre-Operation and Inspection SAFETY DECALS Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required. ANSI (if equipped) VIEW UNDER ENGINE COVER 1001228273 (IF EQUIPPED) 1001228273A 2.5 GPM 9.5 lpm 1001109053 REV A...
Page 33 Section 2- Pre-Operation and Inspection 1706301 - ENGLISH 1001163222 - ENGLISH/FRENCH 1706300 - ENGLISH 1001235799 - ENGLISH/SPANISH 1001163212 - ENGLISH/FRENCH 1706302 - ENGLISH 1001235798 - ENGLISH/SPANISH 1001163223 - ENGLISH/FRENCH 1001235800 - ENGLISH/SPANISH 1001191487 ROTATING PARTS could WARNING crush or cut causing death (INSIDE FRAME) or serious injury.
Page 34 Section 2- Pre-Operation and Inspection 1001195849 - ENGLISH 1001195851 - ENGLISH/FRENCH 1001235796 - ENGLISH/SPANISH 1001171277 Lift or lower personnel Lift or lower personnel only in an approved only in an approved work platform. work platform. 1706298D 1706298D WARNING SWINGING LOADS could cause MACHINE TIPOVER which could O 0054...
Page 35 Section 2- Pre-Operation and Inspection 1706302 - ENGLISH 1001218659 - ENGLISH 1001163223 - ENGLISH/FRENCH 1001219211 - ENGLISH/FRENCH, ENGLISH/SPANISH 1001235800 - ENGLISH/SPANISH 1706768 - ENGLISH NOTICE WARNING USE ONLY APPROVED ATF USE ONLY APPROVED ATF SEE OPERATORS MANUAL FOR DETAILS SEE OPERATORS MANUAL FOR DETAILS 1001163300 - ENGLISH/FRENCH 1001218659A 1001235802 - ENGLISH/SPANISH...
Page 36 Section 2- Pre-Operation and Inspection 1706850 - ENGLISH 1706306 - ENGLISH 1001163304 - ENGLISH/FRENCH 1001163285 - ENGLISH/FRENCH 1001235803 - ENGLISH/SPANISH 1001235801 - ENGLISH/SPANISH WARNING Keep others LOWERING BOOM OR FALLING LOAD away while could cause death or serious injury. operating. 1706306A 1706850B 8005870...
Page 37 Section 2- Pre-Operation and Inspection 1707078-ENGLISH 1001181543 1001233558 -ENGLISH/FRENCH 1001235809 - ENGLISH/SPANISH MACHINE ROLL-AWAY could cause death or 1001188372 1001172035 serious injury. Operator must be trained and Fasten must read and understand seat all capacity charts, operator belt. and safety manuals. WARNING LOWERING BOOM or CONTACTING...
Page 38: Iso (If Equipped)
Section 2- Pre-Operation and Inspection ISO (if equipped) VIEW UNDER ENGINE COVER 2.5 GPM 9.5 lpm 1001109053 REV A 1001109053 1001139942 OD0980 2-10 31211368 https://www.forkliftpdfmanuals.com/...
Page 39 Section 2- Pre-Operation and Inspection 1001191486 (ON MAIN FUSE BOX - IF EQUIPPED FOR 1706292 1706285 ULS/110 OR 130HP) 1001191487 1706098 (INSIDE FRAME) 150A 200A 1001191487 A 4109801 4109801 110hp (82kW) @ 2500 RPM 1001195855 1001184632 1001222650 A 1001222650 1001173422_B 1001191547 1001202626 (742, 943 - 74HP) 1001173422 (742, 943, 1043 - 110HP)
Page 40 Section 2- Pre-Operation and Inspection 1706282 1001171277 1001207218 A 1001207218 (IF EQUIPPED WITH BOOM MOUNTED LIFTING LUG) 1001092878 1001219211 1706292 1001219211A 1706281 OC0083 1001143852 Model 1911 Serial Number Year of Manufacture (IF EQUIPPED FOR LS) Maximum Weight Without Attachments (lbs/kg) Maximum Capacity (lbs/kg)* 4109801 * Refer to load capacity chart for truck with attachment, and individual load ratings stamped...
Page 41 Section 2- Pre-Operation and Inspection 1706288 1001092877 8005870 (INSIDE ENCLOSED CAB) 1706284 8005870C 1001212050 Rev A 1001212050 (IF EQUIPPED WITH SECONDARY EXIT) 1001130323 1001094708B 1001094708 742, 943, 1043 - 1001205468 1055, 1255 - 1001180278 CHARTS NOT PRESENT IF EQUIPPED WITH MULTIFUNCTION DISPLAY CAPACITY CHARTS 91163028...
Page 42 Section 2- Pre-Operation and Inspection 1001181543 1001101895 1001188372 1001172035 1001172035_A 1001101895A 1001120989 (IF EQUIPPED) O 0965 5A F20 1001181537B 1001181537 5A F10 (IF EQUIPPED) 1001200101A 1001160916 REV A 1001200101 1001160916 1001191229 B (IF EQUIPPED WITH REVERSE 1001191229 SENSING SYSTEM) (INSIDE PANEL) 2-14 31211368 https://www.forkliftpdfmanuals.com/...
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Page 44: Walk-Around Inspection
Section 2- Pre-Operation and Inspection WALK-AROUND INSPECTION O 2292 Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
Page 45 Section 2- Pre-Operation and Inspection 1. Boom Sections and Lift, Tilt, Extend/Retract, Compensating Cylinders - • Check front, top, side and rear wear pads for presence of grease. • Pivot pins secure; hydraulic hoses undamaged, not leaking. 2. Left Outrigger (if equipped) - Pins secure; hydraulic hoses and cylinder undamaged, not leaking.
Page 46 Section 2- Pre-Operation and Inspection 19. Engine Compartment - • Drive belts, check condition and replace as required. • Engine mounts - See inspection note. • Power Distribution Plate - No damage or corrosion on connections or wiring. • Engine cover properly secured. •...
Page 47: Warm-Up And Operational Checks
Section 2- Pre-Operation and Inspection WARM-UP AND OPERATIONAL CHECKS Warm-Up Check During warm-up period, check: 1. Heater, air conditioning and wipers (if equipped). 2. Check all lighting systems (if equipped) for proper operation. 3. Adjust mirrors for maximum visibility. WARNING CUT/CRUSH/BURN HAZARD.
Page 48: Cab
Section 2- Pre-Operation and Inspection The telehandler is equipped with an open or enclosed ROPS/FOPS cab. WARNING Never operate telehandler unless the overhead guard, cab structure and right side glass or screen are in good condition. Any modification to this machine must be approved by JLG to assure compliance with ROPS/FOPS certification for this cab/ machine configuration.
Page 49: Enclosed Cab Windows (If Equipped)
Section 2- Pre-Operation and Inspection ENCLOSED CAB WINDOWS (IF EQUIPPED) Keep all windows clean and unobstructed. Cab Door Window O 0190 • During operation the cab door window (2) must either be latched open or closed • Open the cab door window using lever (3) and secure it in the latch (4) •...
Page 50: Rear Window
Section 2- Pre-Operation and Inspection Rear Window OD0030 • Lift lever (6) and push to open the rear window (7) • Lift lever and pull to close 2-22 31211368 https://www.forkliftpdfmanuals.com/...
Page 51: Section 3 - Controls And Indicators
Section 3- Controls and Indicators SECTION 3 - CONTROLS AND INDICATORS GENERAL This section provides the necessary information needed to understand control functions. 31211368 https://www.forkliftpdfmanuals.com/...
Page 52: Controls
Section 3- Controls and Indicators CONTROLS OD1052 OD0100 31211368 https://www.forkliftpdfmanuals.com/...
Page 53 Section 3- Controls and Indicators 1. Transmission Control Lever: See page 3-16. 2. Instrument Panel: See page 3-4. 3. Steering Wheel: Turning the steering wheel to the left or right steers the machine in the corresponding direction. Three steering modes are available. See “Steer Modes” on page 3-25.
Page 54: Instrument Panel
Section 3- Controls and Indicators Instrument Panel The instrument panel uses different colors to alert the operator to different types of operational situations that could arise. • When an indicator illuminates RED (except park brake) or if a gauge enters a red zone, immediately bring machine to a stop, lower boom and attachment to the ground and stop the engine.
Page 55 Section 3- Controls and Indicators 4. Left Turn (if equipped): Illuminates and flashes when left turn signal or hazard lights are active. 5. LSI Passive Mode (if equipped): Illuminates when LSI passive mode is active. See page 3-20. 6. Low Engine Oil Pressure: Illuminates when oil pressure is low. 7.
Page 56 Section 3- Controls and Indicators 26. LCD Display: See page 3-7. 27. Left Control Button Press to decrease display brightness. Increases digits in anti theft function. See page 3-24. 28. Right Control Button Press to increase display brightness. Confirms digits in anti theft function.
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Page 58: Lcd Display
Section 3- Controls and Indicators LCD Display STOP O 1442 54321 VIEW WITH ACTIVE DIAGNOSTICS SHOWN 1. Indicators: Indicator will display when active. a. Continuous Auxiliary Hydraulics - Illuminates when continuous auxiliary hydraulics are active. b. Transmission Declutch - Illuminates when transmission declutch function is enabled.
Page 59 Section 3- Controls and Indicators TRANSMISSION OIL AIR CLEANER LOW BATTERY TEMPERATURE RESTRICTION INDICATOR INDICATOR O 0301 SYSTEM DISTRESS MAINTENANCE INDICATOR REQUIRED INDICATOR 4. Active Diagnostics: Displays icon and applicable diagnostic code. Display cycles through each active warning or diagnostic if multiple are present. See Service Manual for details.
Page 60: Left Dash Control Panel
Section 3- Controls and Indicators Left Dash Control Panel O 0171 1. LSI Override Switch (if equipped): Momentarily disables the automatic function cut- out. Depress and hold up to 30 seconds while operating joystick to momentarily disable the automatic function cut-out. 2.
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Page 62: Right Dash Control Panel
Section 3- Controls and Indicators Right Dash Control Panel O 0132 1. Front Work Lights Switch (if equipped): On/Off switch. 2. Boom Work Lights Switch (if equipped): On/Off switch. 3. Rear Work Lights Switch (if equipped): On/Off switch. 4. Beacon Light Switch (if equipped): On/Off switch. 5.
Page 63 Section 3- Controls and Indicators 12. Steer Select Switch: Three positions: 4-wheel circle steer, 4-wheel crab steer and 2-wheel steer. See page 3-25. 13. Rear Wiper Switch (if equipped): On/Off switch. 14. Roof Wiper Switch (if equipped): On/Off switch. 15. Air Shutoff Valve (ASOV) Indicator Lamp (if equipped): Indicates when the ASOV valve has been actuated.
Page 64: Ignition
Section 3- Controls and Indicators Ignition OD0160 • Position 0 - Engine off, no voltage available. • Position 1 - Voltage available for all electrical functions. Wait to start engine until preheat indicator on instrument panel goes out. • Position 1 - Engine run. •...
Page 65: Park Brake
Section 3- Controls and Indicators Park Brake OD0141 Park brake switch controls the application and release of the park brake. • With the engine running and the park brake switch in OFF position, park brakes are disengaged. • With switch in ON position, park brake is engaged and transmission will not engage forward or reverse.
Page 66: Transmission Control Lever
Section 3- Controls and Indicators Transmission Control Lever Direction of Travel Selection OD0170 Transmission control lever engages forward or reverse travel. • Push lever forward for forward travel; pull lever rearward for reverse travel. Move lever to centered position for neutral. •...
Page 67 Section 3- Controls and Indicators Gear Selection OD0180 Gear selection is located on the twist grip handle of transmission control lever. • Twist hand grip to select gear. • The Transmission is equipped with four forward and three reverse gears. •...
Page 68: Accessory Control Lever (If Equipped)
Section 3- Controls and Indicators Accessory Control Lever (if equipped) Turn Signals and Low/High Beam Headlights OD0200 • Push accessory control lever forward (1) to activate left turn signal. • Pull lever backward (2) to activate right turn signal. • The lever must be manually returned to the center position to deactivate either turn signal.
Page 69: Outrigger Levers (If Equipped)
Section 3- Controls and Indicators Outrigger Levers (if equipped) OD0230 Levers (1 & 2) control the outriggers. • Left lever (1) controls left outrigger and right lever (2) controls right outrigger. • Press lever down to lower outriggers. • Lift lever up to raise outriggers. •...
Page 70: Load Stability Indicator - Lsi (If Equipped)
Section 3- Controls and Indicators Load Stability Indicator - LSI (if equipped) WARNING TIP OVER HAZARD. The LSI considers only longitudinal stability limitations, observe all operating parameters. Failure to follow operating parameters of the telehandler could damage the equipment and/or cause tip over. OF0070 The LSI (1) provides visual and audible indication of forward stability limitations when machine is static on firm, level surface.
Page 71 Section 3- Controls and Indicators • In some instances the LSI system may slow down or stop boom functions if operated close to forward stability limitations and certain functions can not be operated. Retract boom and/or return the joystick to neutral position for a short period to allow system to reset before proceeding with operation.
Page 72: Joystick
Section 3- Controls and Indicators Joystick Verify the joystick decal located inside the cab matches the machine controls. O 1231 The joystick controls the boom, attachment tilt, auxiliary hydraulic and transmission declutch functions. 3-22 31211368 https://www.forkliftpdfmanuals.com/...
Page 73 Section 3- Controls and Indicators Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom; move joystick right to extend boom; move joystick left to retract boom. • The speed of boom functions depends upon the amount of joystick travel in corresponding direction.
Page 74: Anti Theft Functionality (If Enabled)
Section 3- Controls and Indicators ANTI THEFT FUNCTIONALITY (IF ENABLED) Machines with anti theft feature active require entering a numeric code before operation to prevent unauthorized use. If multifunction display is installed, ant-theft feature is accessed from that display only. Note: If the anti theft feature is active and the current access code is not known, it may be viewed or changed by the machine owner (level 2 password may be required).
Page 75: Steer Modes
Section 3- Controls and Indicators STEER MODES Three steer modes are available for operator use. 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer OAL2030 Note: 2-Wheel Front Steer mode is required for travel on public roads. Manual Steering Alignment Mode Change Note: Steer mode will change immediately after selection.
Page 76: Operator Seat
Section 3- Controls and Indicators OPERATOR SEAT Adjustments Prior to starting the engine adjust seat for position and comfort. O 2040 1. Suspension: Use the knob (6) to adjust the suspension to appropriate weight setting. 2. Fore/Aft: Use lever (7) to move seat fore and aft. 3.
Page 77: Seat Belt
Section 3- Controls and Indicators Seat Belt OH20912 Fasten seat belt as follows: 1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled. 2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt.
Page 78: Boom Angle And Extension Indicators
Section 3- Controls and Indicators BOOM ANGLE AND EXTENSION INDICATORS OD0660 • The boom extension indicators (1) are located on the left side of the boom. Use these indicators to determine boom extension when using the capacity chart (see “Use of the Capacity Chart”...
Page 79: Reverse Systems (If Equipped)
Section 3- Controls and Indicators REVERSE SYSTEMS (IF EQUIPPED) WARNING CRUSH HAZARD. Running into persons or objects can cause death, serious injury, or damage to property and equipment. Always check mirrors and area behind vehicle before and when backing up. Reverse systems are for supplementary use only. Reverse Sensing System The reverse sensing system provides audible indication of objects to rear of unit while in reverse gear.
Page 80: Reversing Camera
Section 3- Controls and Indicators Reversing Camera Note: If machine is equipped with Multifunction Display, refer to page 3-51 for reversing camera information. The reversing camera provides an additional view of the area directly behind the telehandler. The view displays on the reversing camera monitor when the telehandler is running and transmission is in reverse.
Page 81: Rear Axle Stabilization (Ras) System
Section 3- Controls and Indicators REAR AXLE STABILIZATION (RAS) SYSTEM OD1420 OD1430 Free Pivot Mode With boom below 40° (1), RAS system is in Free Pivot Mode. Rear axle pivots freely and frame level functions normally. RAS indicator (2) will be off. Slow Pivot Mode With boom above 40°...
Page 82: Multifunction Display (If Equipped)
Section 3- Controls and Indicators MULTIFUNCTION DISPLAY (IF EQUIPPED) General Information This section provides the necessary information needed to understand the multifunction display. Start of Multifunction Display The multifunction display will be active when the ignition is in position 1. OAP0010 After the multifunction display has been powered on, the machine brand logo (1) will be displayed briefly followed by the home screen.
Page 83: Multifunction Display And Buttons
Section 3- Controls and Indicators Multifunction Display and Buttons Note: Apply park brake to access the Attachment Selection and Main Menu buttons. XXXX LBS. Max OAP0020 1. Display: The display shows the following depending on selection. • Anti-theft. See page 3-47. •...
Page 84 Section 3- Controls and Indicators 2. Previous Screen Button: The previous screen button returns the display to the previous menu or screen. The screen will not change if already at the home screen. 3. Attachment Select Button: The attachment selection button allows the operator to select a specific attachment in order to display the applicable capacity chart.
Page 85: Home Screen
Section 3- Controls and Indicators Home Screen The home screen displays at the successful startup or when the Home Screen button is selected. OAP0030 1. Capacity Chart: The capacity chart is displayed based on the selected attachment, and if equipped, selected outriggers position. See page 3-48 for capacity chart selection and page 5-11 for use of the capacity chart.
Page 86 Section 3- Controls and Indicators 5. Attachment Part Numbers: Press right Navigation button to display the list of OEM supplied attachment part numbers. Part numbers display for 3 seconds, then home screen displays. OAP0040 3-36 31211368 https://www.forkliftpdfmanuals.com/...
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Page 88: Main Menu
Section 3- Controls and Indicators Main Menu Press the Main Menu button to access the main menu. OAP0050 Note: Scroll up or down to view all items. Maintenance Maintenance menu displays the maintenance intervals and lubrication requirements to properly maintain the telehandler. Maintenance Intervals: Maintenance intervals allow the operator to view all the unique maintenance tasks required when engine hours reach an identified interval or multiples of the intervals.
Page 89 Section 3- Controls and Indicators Advanced Diagnostics Advanced diagnostics menu allows the operator to view diagnostic information. OAP0060 Communications: Communications screen displays the status of all CAN modules in the control system. The status of the appropriate module will be RED in color, if there is any CAN loss.
Page 90 Section 3- Controls and Indicators Boom Ride & Float: Boom ride and float screen displays parameters related to boom ride and float. CAN Statistics: CAN statistics screen displays the parameters of the system bus and diagnostic bus. 3-40 31211368 https://www.forkliftpdfmanuals.com/...
Page 91 Section 3- Controls and Indicators Display Settings Display settings menu allows the operator to set up the Real-Time Clock (RTC) and screen brightness. Additionally, the operator can view the language settings, maintenance status icon (enable/disable) and revision number of library files. OAP0070 Brightness Settings: Brightness settings menu allows the operator to adjust the screen brightness.
Page 92 Section 3- Controls and Indicators a. Screen Brightness: Screen brightness allows the operator to adjust the screen brightness (0 - 100% in 1% increment). b. Auto Brightness: Auto brightness screen allows the operator to set auto brightness to enable or disable mode. c.
Page 93 Section 3- Controls and Indicators Machine Set-Up Machine set-up menu displays configuration (brand, model, engine, transmission, etc.) of the machine. OAP0090 Brand: Brand displays brand name of the machine. Vehicle: Vehicle displays the type of vehicle based on boom configuration and market preferences.
Page 94 Section 3- Controls and Indicators Operator Tools Operator tools menu allows the operator to set various machine settings. OAP0100 Steer Mode: Steer mode allows the operator to select desired steer mode. a. Manual steer mode b. Automatic steer mode (not utilized on current model) Fan Reverse Timer: Not utilized on current model.
Page 95 Section 3- Controls and Indicators Calibrations Calibrations menu allows the operator to perform functionality checks for various machine controls. • Park brake test. See page 3-58. • See Service Manual for more calibrations information. Error Messages (Fault Codes) Error messages screen allows the operator to view up to 25 recently logged Diagnostic Trouble Code (DTC)/Diagnostics Message 1 (DM1) fault codes along with a text description.
Page 96 Section 3- Controls and Indicators OAP0120 DM1 Messages: DM1 messages display all engine related fault codes. The DM1 message consists of the Suspect Parameter Number (SPN) and Fault Mode Indicator (FMI) component. 3-46 31211368 https://www.forkliftpdfmanuals.com/...
Page 97: Operation And Maintenance
Section 3- Controls and Indicators Operation and Maintenance Anti-Theft Functionality Machines with anti-theft feature active require entering a numeric code before operation to prevent unauthorized use. If multifunction display is installed, anti-theft feature is accessed from that display only. Note: If the anti-theft feature is active and the current access code is not known, it may be viewed or changed by the machine owner.
Page 98 Section 3- Controls and Indicators Capacity Chart Selection The home screen displays proper capacity chart based on the selected attachment, and if equipped, selected outriggers position. A. Attachment Selection The attachment selection button allows the operator to select a specific attachment in order to display the applicable capacity chart.
Page 99 Section 3- Controls and Indicators OAP0150 4. A message screen will display to confirm the selection. Press Home Screen button to go to home screen, the capacity chart for the selected attachment will display. 31211368 3-49 https://www.forkliftpdfmanuals.com/...
Page 100 Section 3- Controls and Indicators B. Outriggers Position Selection (if equipped) If machine is equipped with outriggers, the display will show the capacity chart based on the selected outriggers position. See page 5-11 for use of the capacity chart. OAP0030 Note: The default capacity chart is outriggers up.
Page 101 Section 3- Controls and Indicators Reversing Camera (if equipped) WARNING CRUSH HAZARD. Running into persons or objects can cause death, serious injury, or damage to property and equipment. Always check mirrors and area behind vehicle before and when backing up. Reverse systems are for supplementary use only. The reversing camera provides an additional view of the area directly behind the telehandler.
Page 102 Section 3- Controls and Indicators Maintenance Schedule Screen Maintenance schedules identify maintenance tasks required when operating hours reach an identified interval. OAP0050 1. Press Main Menu button and select Maintenance. Note: Scroll up or down to view all items. OAP0170 2.
Page 103 Section 3- Controls and Indicators OAP0180 3. Select the required maintenance interval to view the maintenance schedule. See Section 7- Lubrication and Maintenance for additional information. Note: The screen will display the current maintenance interval in the upper right corner when scheduled operating hours are reached.
Page 104 Section 3- Controls and Indicators Lubrication Schedule Screen Lubrication schedules identify lubrication tasks required when operating hours reach an identified interval. OAP0050 1. Press Main Menu button and select Maintenance. OAP0200 2. Select Lubrication to view the lubrication schedule. 3-54 31211368 https://www.forkliftpdfmanuals.com/...
Page 105 Section 3- Controls and Indicators OAP0210 3. Use left/right arrow of the Navigation button to view lubrication points in different locations. See Section 7- Lubrication and Maintenance for additional information. Note: Rectangle (1) indicates the area of the machine displayed on the screen above. 31211368 3-55 https://www.forkliftpdfmanuals.com/...
Page 106 Section 3- Controls and Indicators Real-Time Clock (RTC) Setup OAP0220 1. Press Main Menu button and select Display Settings. OAP0230 2. Select RTC to set the date and time. 3-56 31211368 https://www.forkliftpdfmanuals.com/...
Page 107 Section 3- Controls and Indicators OAP0240 3. Press the up/down arrow of the Navigation button to select the first digit. 4. Press the right arrow of the Navigation button to move to the next digit. 5. Continue until the set-up is complete. Press the center of the Navigation button to confirm.
Page 108 Section 3- Controls and Indicators Park Brake Test Park brake test allows the operator to check the function of park brake. Note: Each step of the calibration procedure must be completed within 60 seconds. If not, then the calibration fails and need to initiate the calibration procedure again. WARNING CRUSH HAZARD.
Page 109 Section 3- Controls and Indicators OAP0260 3. Select Park Brake. OAP0270 4. Press center of the Navigation button to confirm “Perform Brake Test?”. 31211368 3-59 https://www.forkliftpdfmanuals.com/...
Page 110 Section 3- Controls and Indicators OAP0280 5. Ensure the park brake is engaged. Press center of the Navigation button to confirm. OAP0290 6. Display shows warning message, “Warning: Drive will be engaged”. Place transmission in second gear. Press center of the Navigation button to continue. 3-60 31211368 https://www.forkliftpdfmanuals.com/...
Page 111 Section 3- Controls and Indicators OAP0300 7. Place the transmission in Forward (F). 8. Place the transmission in Neutral (N). Press center of the Navigation button to continue. 9. “Park Brake Test Complete” will be displayed if successful. Press center of the Navigation button to confirm and return to calibrations menu.
Page 112: Troubleshooting
Section 3- Controls and Indicators Troubleshooting Communication Error Screen OAP0310 Communication error screen will be displayed if there is a communication failure. Wait for a few moments and restart the machine. If the communication error continues to display, contact the local JLG dealer. 3-62 31211368 https://www.forkliftpdfmanuals.com/...
Page 113: Section 4 - Operation
Section 4- Operation SECTION 4 - OPERATION ENGINE Note: Refer to Engine Operation & Maintenance Manual for additional information. Starting the Engine This machine can be operated under normal conditions in temperatures of 0°F to 114°F (-20°C to 45°C). Consult JLG for operation outside this range or under abnormal conditions. If equipped for extreme cold weather, -40°F to 0°F (-40°C to -20°C), see page 4-2 for starting procedure.
Page 114: Extreme Cold Weather Starting (If Equipped)
Section 4- Operation Extreme Cold Weather Starting (if equipped) If equipped with extreme cold weather components, machine can be operated in temperatures of -40°F to 0°F (-40° C to -20° C). 1. Machine must be equipped with heating components and extreme cold weather fluids.
Page 115: Battery Boosted Starting
Section 4- Operation Battery Boosted Starting OW0530 If battery-boost starting (jump-start) is necessary, proceed as follows: • Never allow vehicles to touch. • Ensure boosting vehicle engine is running. OD1700 • Remote battery post is located on right side of engine compartment for jump-starting.
Page 116: Normal Engine Operation
Section 4- Operation Normal Engine Operation • Observe instrument panel and display frequently to be sure all systems are functioning properly. • Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down procedure. Report condition to your supervisor or maintenance personnel.
Page 117: Shut-Down Procedure
Section 4- Operation Shut-Down Procedure When parking the telehandler, park in a safe location on flat level ground and away from other equipment and/or traffic lanes. 1. Apply park brake. 2. Shift transmission to “Neutral”. 3. Lower forks or attachment to ground. 4.
Page 118: After-Treatment System (Ats)
Section 4- Operation AFTER-TREATMENT SYSTEM (ATS) (IF EQUIPPED FOR ULS/110 OR 130HP) This machine is equipped with an Selective Catalytic Reduction (SCR) exhaust After-Treatment System (ATS). The system injects liquid through a special catalyst into the exhaust stream of the diesel engine. The liquid is automotive-grade urea, otherwise known as Diesel Exhaust Fluid (DEF).
Page 119: Stationary Exhaust System Cleaning (Non-Mission)
Section 4- Operation Stationary Exhaust System Cleaning (Non-Mission) If the in-mission cleaning process was not successful, the Selective Catalytic Reduction (SCR) Indicator (2) will illuminate to indicate a non-mission cleaning process is required. A 50 hour period is available to complete the non-mission cleaning process. STOP OD1160 O 1290...
Page 120: Operating With A Non-Suspended Load
Section 4- Operation OPERATING WITH A NON-SUSPENDED LOAD Lift Load Safely • You must know weight and load center of every load you lift. If you are not sure of weight and load center, check with your supervisor or with supplier of the material. WARNING TIP OVER HAZARD.
Page 121: Transporting A Load
Section 4- Operation Transporting a Load OW0540 • After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1- General Safety Practices and Section 5- Attachments. Leveling Procedure 1.
Page 122: Placing A Load
Section 4- Operation Placing a Load Before placing any load be sure that: • Landing point can safely support weight of the load. • Landing point is level; front to back and side to side. • Use capacity chart to determine safe boom extension range. See “Use of the Capacity Chart”...
Page 123: Operating With A Suspended Load
Section 4- Operation OPERATING WITH A SUSPENDED LOAD Lift Load Safely • You must know weight and load center of every load you lift. If you are not sure of weight and load center, check with your supervisor or with supplier of the material. WARNING TIP OVER HAZARD.
Page 124: Transporting A Suspended Load
Section 4- Operation Transporting a Suspended Load OZ3160 OW0130 • Travel in accordance with the requirements set forth in Section 1- General Safety Practices and Section 5- Attachments. • For additional requirements, refer to appropriate capacity chart in operator cab. Important things to remember: •...
Page 125: Placing A Suspended Load
Section 4- Operation Placing a Suspended Load Before placing any load be sure that: • Landing point can safely support weight of load. • Landing point is level; front to back and side to side. • Use capacity chart to determine safe boom extension range. See “Use of the Capacity Chart”...
Page 126: Loading And Securing For Transport
Section 4- Operation LOADING AND SECURING FOR TRANSPORT Tie Down OD0650 4109801 4109801 1. Level telehandler prior to loading. 2. Using a spotter, load telehandler with boom as low as possible. 3. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck.
Page 127: Lifting
Section 4- Operation Lifting 1001222650 A 1001222650 A O 1391 The weight of the machine is listed on the serial number plate located at the front of the frame. Actual machine weight and center of gravity will vary depending on attachment, fluid levels and machine options.
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Page 129: Section 5 - Attachments
Section 5- Attachments SECTION 5 - ATTACHMENTS APPROVED ATTACHMENTS Coupler Mounted Attachments To determine if an attachment is approved for use on specific telehandler you are using, perform following prior to installation. • The attachment type, weight and dimensions must be equal to or less than the data shown on a capacity chart located in the operator cab.
Page 130: Unapproved Attachments
Section 5- Attachments UNAPPROVED ATTACHMENTS Do not use unapproved attachments for the following reasons: • Range and capacity limitations for “will fit,” homemade, altered, or other non-approved attachments cannot be established. • An overextended or overloaded telehandler can tip over with little or no warning and cause serious injury or death to the operator and/or those working nearby.
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Page 132: Fork Mounted Attachments
Section 5- Attachments FORK MOUNTED ATTACHMENTS General Requirements • Certain fork mounted attachments have a dedicated capacity chart. The attachment type, weight and dimensions must be equal to or less than the data shown on a capacity chart located in the operator cab. If it does not have a dedicated capacity chart, utilize the applicable carriage capacity chart on which the fork mounted attachment is attached.
Page 133: Non-Oem Attachments
Section 5- Attachments Non-OEM Attachments User of non-OEM attachments is responsible for: • Design • Fabrication • Workmanship • Structural Integrity • Maximum Capacity • Fit and Function • Overall Quality • Any operation and safety instructions specific to the attachment •...
Page 134: Equivalent Load
Section 5- Attachments EQUIVALENT LOAD Load Centers Beyond 24 Inches Carriage and fork capacity charts provided by JLG are validated based on load centers of 24 inches. When the load center for the application being performed exceeds 24 inches, the Equivalent Load must be calculated to use with the carriage capacity chart. Utilizing Equivalent Load Calculation is applicable for all carriage and fork arrangements.
Page 135: Fork Mounted Attachments Equivalent Load
Section 5- Attachments Fork Mounted Attachments Equivalent Load Equivalent Load Calculation The Equivalent Load is determined with the calculation below. The Equivalent Load is the value applied to the respective carriage capacity chart to determine the appropriate use zone(s). (Weight of Attachment (lb) x CG Distance of Attachment (in) + (Weight of Attachment Load (lb) x CG Distance of Load (in) ) ÷...
Page 136: Jlg Supplied Attachments
Section 5- Attachments JLG SUPPLIED ATTACHMENTS Applicable Models Attachment Part Number 742 943 1043 1055 1255 1001146084 Carriage, 50 in (1270 mm) 1170021 1001146086 Carriage, 60 in (1524 mm) 1170024 1001146088 Carriage, 72 in (1829 mm) 1001193794 1001211516 Side Shift Carriage, 48 in (1219 mm) 1001242644 1170054 Side Tilt Carriage, 50 in (1270 mm)
Page 137 Section 5- Attachments Applicable Models Attachment Part Number 742 943 1043 1055 1255 Fork, Pallet 2340039 2.36x6x60 in (60x152x1524 mm) Fork, Lumber 1001099457 1.6x5.9x60 in (40x150x1540 mm) Fork, Dual Taper 1001097110 2x7x60 in (51x178x1524 mm) Fork, Dual Taper 1001259206 2x6x72 in (50x152x1830 mm) Fork, Block 2340037 2x2x48 in (50x50x1220 mm)
Page 138: Telehandler/Attachment/Fork Capacity
Section 5- Attachments TELEHANDLER/ATTACHMENT/FORK CAPACITY OW0550 Prior to installing attachment, verify it is approved and telehandler is equipped with proper capacity chart. See “Approved Attachments” on page 5-1. To determine maximum capacity of telehandler and attachment, use the smallest of the following capacities: •...
Page 139: Use Of The Capacity Chart
Section 5- Attachments USE OF THE CAPACITY CHART To properly use capacity chart (see page 5-12), operator must first determine and/or have the following: 1. An approved attachment. See “Approved Attachments” on page 5-1. 2. Proper Capacity Chart(s). 3. Weight of load being lifted. 4.
Page 140: Sample Capacity Chart
Section 5- Attachments Sample Capacity Chart This Capacity Chart may be used with this model ONLY. xxxxx Attachment JLG Supplied The telehandler model P/N: XXXXXXXXXX–xx in. Attachments is indicated on the XXXXXXXXXX–xx in. XXXXXXXXXX–xx in. boom or chassis. Model XXXX is used for demonstration Attachment type, purposes only.
Page 141: Example
Section 5- Attachments Example A contractor owns a model xxxx telehandler with a fork carriage. The contractor knows this attachment may be used with his model since: • The part number on the attachment identification plate matches the attachment part number on a capacity chart located in the operator cab.
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Page 143: Attachment Installation
Section 5- Attachments ATTACHMENT INSTALLATION Coupler HYDRAULIC MECHANICAL OD0540 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Retainer Pin (mechanical coupler) 5. Lock Pin 6. Coupler (attachment tilt control in cab, see page 3-22) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin and retainer pin.
Page 144 Section 5- Attachments Mechanical Coupler This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-5. OD0550 OD0560 OD0570 1. Tilt coupler back to provide clearance. Check to be sure lock pin is removed. 2.
Page 145 Section 5- Attachments Hydraulic Coupler This installation procedure is designed for one-person operation. OD0600 OD0610 OD0620 1. Tilt coupler back to provide clearance. 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess. 3.
Page 146: Auxiliary Hydraulic Decompression
Section 5- Attachments Auxiliary Hydraulic Decompression OY1720 OD0860 1. With engine running and attachment installed and lowered to ground, press and hold auxiliary decompression switch (1) on right control panel for three seconds to relieve pressure at both auxiliary hydraulic fittings (2). 2.
Page 147: Adjusting/Moving Forks
Section 5- Attachments ADJUSTING/MOVING FORKS Carriages may have different locations where forks can be positioned. Two different methods can be used for repositioning, depending upon carriage structure. Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar. To slide forks: 1.
Page 148: 5.10 Attachment Operation
Section 5- Attachments 5.10 ATTACHMENT OPERATION • Capacities and range limits for telehandler change depending on attachment in use. • Separate attachment instructions must be kept in manual holder in cab with this Operation & Safety Manual. An additional copy must be kept with attachment if it is equipped with a manual holder.
Page 149: Carriage With Forks
Section 5- Attachments Carriage with Forks Use Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OY0690 OD0390 OD0870 OD0370 Joystick (1) controls movement of the boom. Roller switch (2) controls carriage tilt. •...
Page 150: Side Shift Carriage
Section 5- Attachments Side Shift Carriage Use Side Shift Carriage Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OAL1540 OD0390 OD0880 OD0380 OD0370 Joystick (1) controls movement of the boom Roller switch (2) controls carriage tilt. •...
Page 151 Section 5- Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-15. WARNING CRUSH HAZARD. Do not use side shift to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: •...
Page 152: Side Tilt Carriage
Section 5- Attachments Side Tilt Carriage Use Side Tilt Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OAL1550 OD0390 OD0880 OD0370 OD0400 Joystick (1) controls movement of the boom Roller switch (2) controls carriage tilt. •...
Page 153 Section 5- Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-15. WARNING CRUSH HAZARD. Do not use side tilt to push or pull objects or load. Failure to comply could cause object or load to fall. Operation: • Approach load with forks centered on load and stop telehandler. •...
Page 154: Swing Carriage
Section 5- Attachments Swing Carriage Use Swing Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OU2150 OD0390 OD0880 OD0410 OD0370 Joystick (1) controls movement of the boom Roller switch (2) controls carriage tilt. •...
Page 155 Section 5- Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-15. WARNING CRUSH HAZARD. Always level forks (horizontally) and telehandler frame before swinging load to side. Swinging unlevel forks could cause load to slide off forks. WARNING CRUSH HAZARD. Do not use swing carriage to push or pull objects or load. Failure to comply could cause object or load to fall.
Page 156: Drywall Swing Carriage
Section 5- Attachments Drywall Swing Carriage Use Drywall Swing Carriage Attachment Capacity Chart. To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. O 2310 OD0390 OD0880 O 2320 OD0370 Joystick (1) controls movement of the boom. Roller switch (2) controls carriage tilt. •...
Page 157 Section 5- Attachments OD0390 OD0530 OD0880 OD0370 O 2330 To Fork Tilt: Press Auxiliary Electric Switch (4) on Right Control Panel to activate fork tilt function. Roller switch (3) controls fork tilt. • Press roller switch down to tilt up. •...
Page 158 Section 5- Attachments Operation: • To drive with a load, keep forks pointed forward and travel in accordance with requirements set forth in Section 1- General Safety Practices. • Use a signal person to assist in positioning of load if necessary. Equipment Damage Precautions: •...
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Page 160: Dual Fork Positioning Carriage
Section 5- Attachments Dual Fork Positioning Carriage Use Dual Fork Positioning Carriage Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OZ3670 OD0390 OD0880 OD0370 OD0420 Joystick (1) controls movement of the boom Roller switch (2) controls carriage tilt. •...
Page 161 Section 5- Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-15. WARNING CRUSH HAZARD. Do not use fork positioning to push or pull objects or load. Failure to comply could cause object or load to fall. Operation: • Travel in accordance with requirements set forth in Section 1- General Safety Practices. Equipment Damage Precautions: •...
Page 162: Mast Carriage
Section 5- Attachments Mast Carriage Use Mast Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OY0580 OD0390 OD0880 OD0430 OD0370 Joystick (1) controls movement of the boom Roller switch (2) controls carriage tilt. •...
Page 163 Section 5- Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-15. WARNING CRUSH HAZARD. Do not use mast to push or pull objects or load. Failure to comply could cause object or load to fall. Operation: • Always lower forks fully in mast before engaging load. •...
Page 164: Side Tilt Mast Carriage
Section 5- Attachments Side Tilt Mast Carriage Use Mast Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OY0580 OD0390 OD0880 OD0430 OD0370 Joystick (1) controls movement of the boom Roller switch (2) controls carriage tilt. •...
Page 165 Section 5- Attachments OD0390 OD0530 OD0880 OD0370 OD0400 To Side Tilt: Press Auxiliary Electric Switch (4) on Right Control Panel to activate side tilt function. Roller switch (3) controls carriage side tilt. • Press roller switch down to (side) tilt right. •...
Page 166: Pipe Grapple
Section 5- Attachments Pipe Grapple Use Pipe Grapple Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OH5660 OD0390 OD0880 O 1650 OD0370 Joystick (1) controls movement of the boom. Roller switch (2) controls pipe grapple tilt. •...
Page 167 Section 5- Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-15. Operation: • Raise or lower boom to appropriate height and open pipe grapple for loading material. • Align and center telehandler with face of material. • Drive slowly and smoothly into material for loading. Boom extension may be required for loading material.
Page 168: Fork Extension
Section 5- Attachments Fork Extension Use Appropriate Carriage Attachment Capacity Chart OZ0750 To determine maximum capacity, refer to “Telehandler/Attachment/Fork Capacity” on page 5-10. The maximum capacity of the carriage when equipped with fork extensions may be reduced to the capacity indicated on the fork extensions. If the load exceeds the capacity of the fork extension, contact JLG to obtain forks and/or fork extensions of the proper load rating and length.
Page 169 Section 5- Attachments Installation Procedure: • Ensure carriage is properly installed. Refer to “Attachment Installation” on page 5-15. • Ensure length and cross section of the parent fork arm is equal to or exceeds the parent fork arm blade length stamped into the fork extension. •...
Page 170: Bucket
Section 5- Attachments Bucket Use Appropriate Bucket Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OZ0730 OD0390 OD0870 OD0460 Joystick (1) controls movement of the boom Roller switch (2) controls bucket tilt. • Press roller switch down to tilt up. •...
Page 171 Section 5- Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-15. Operation: • Raise or lower boom to appropriate height for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket.
Page 172: Grapple Bucket
Section 5- Attachments Grapple Bucket Use Grapple Bucket Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OZ1450 OD0390 OD0880 OD0460 OD0480 Joystick (1) controls movement of the boom Roller switch (2) controls grapple bucket tilt. •...
Page 173 Section 5- Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-15. Operation: • Raise or lower boom to appropriate height and open grapple for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket.
Page 174: Bucket - Fork Mounted
Section 5- Attachments Bucket - Fork Mounted Use Appropriate Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. O 2070 OD0390 OD0870 OD0460 Joystick (1) controls movement of the boom Roller switch (2) controls bucket tilt. •...
Page 175 Section 5- Attachments Installation Procedure: • Ensure carriage is properly installed. Refer to “Attachment Installation” on page 5-15. • Secure the fork mounted bucket to the forks by sliding the fork mounted bucket onto the parent forks and install the retaining pin behind the vertical shank of the fork. Operation: •...
Page 176: Trash Hopper - Fork Mounted
Section 5- Attachments Trash Hopper - Fork Mounted Use Appropriate Trash Hopper Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OD1630 OD0390 OD1640 OD0870 Joystick (1) controls movement of the boom Roller switch (2) controls trash hopper tilt. •...
Page 177 Section 5- Attachments Installation Procedure: • Ensure carriage is properly installed. Refer to “Attachment Installation” on page 5-15. • Secure the fork mounted trash hopper to the forks by sliding the fork mounted trash hopper onto the parent forks and install the retaining pin behind the vertical shank of the fork.
Page 178: Coupler Mounted Hook
Section 5- Attachments Coupler Mounted Hook Use Appropriate Coupler Mounted Hook Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OC0130 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices. OD0390 OD0870 OC0140...
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Page 180: Fork Mounted Hook
Section 5- Attachments Fork Mounted Hook Use Appropriate Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OY0640 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices. OD0390 OD0870 OD0450 Joystick (1) controls movement of the boom...
Page 181 Section 5- Attachments Installation Procedure: • Ensure carriage is properly installed. Refer to “Attachment Installation” on page 5-15. • Secure the fork mounted hook to the forks by sliding the fork mounted hook onto the parent forks and install the retaining pin behind the vertical shank of the fork. Operation: •...
Page 182: Truss Boom
Section 5- Attachments Truss Boom Use Appropriate Truss Boom Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OY0570 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices. OD0390 OD0880 OD0520 OD0440...
Page 183 Section 5- Attachments Installation Procedures • Refer to “Attachment Installation” on page 5-15. WARNING CRUSH HAZARD. Maintain a minimum of three wraps of wire rope on the cable drum at all times. Failure to comply could cause object or load to fall. Operation: •...
Page 184: Adjustable Truss Boom - Fork Mounted
Section 5- Attachments Adjustable Truss Boom - Fork Mounted Use Appropriate Adjustable Truss Boom Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OH5870 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices.
Page 185 Section 5- Attachments Installation Procedures • Ensure carriage is properly installed. Refer to “Attachment Installation” on page 5-15. • Secure the adjustable truss boom to the forks by sliding the adjustable truss boom onto the parent forks and install the retaining pin behind the vertical shank of the fork. WARNING CRUSH HAZARD.
Page 186: Material Handling Arm
Section 5- Attachments Material Handling Arm Use Appropriate Material Handling Arm Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. OH5670 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices. OD0390 OD0870 OD1660...
Page 187 Section 5- Attachments Installation Procedures • Refer to “Attachment Installation” on page 5-15. • Secure adjustable arm in desired position using the retaining pin. WARNING CRUSH HAZARD. Ensure adjustable arm is properly secured using the retaining pin prior to lifting load. Failure to comply could cause object or load to fall. Operation: •...
Page 188: Personnel Work Platform - Fork Mounted
Section 5- Attachments Personnel Work Platform - Fork Mounted For fork mounted platforms utilized on machines built to the B56.6-2011 Standard or older, use Appropriate Carriage Attachment Capacity Chart For fork mounted platforms utilized on machines built to the OY1610 B56.6-2016 Standard, use Fork Mounted Platform Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork Capacity”...
Page 189 Section 5- Attachments Installation Procedure: • Ensure carriage is properly installed. Refer to “Attachment Installation” on page 5-15. • Secure the fork mounted platform to the forks by sliding the fork mounted platform onto the parent forks and install the retaining pin behind the vertical shank of the fork. Preparation and Setup: 1.
Page 190: Sweeper
Section 5- Attachments Sweeper Use Sweeper Capacity Chart. To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. O 5820 OD0390 OD0880 O 2260 O 2270 Joystick (1) controls movement of the boom Roller switch (2) controls sweeper tilt. •...
Page 191 Section 5- Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-15. WARNING CRUSH HAZARD. Remove large objects in path of sweeper before operating. Failure to comply could cause object to be thrown by sweeper. Operation: • Fully retract boom and lower until all four sweeper wheels are in contact with the ground.
Page 192: Boom Mounted Lifting Lug
Section 5- Attachments Boom Mounted Lifting Lug Use Boom Mounted Lifting Lug Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-10. O 5810 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices.
Page 193: Section 6 - Emergency Procedures
Section 6- Emergency Procedures SECTION 6 - EMERGENCY PROCEDURES TOWING A DISABLED PRODUCT The following information assumes telehandler cannot be moved under its own power. • Before moving the telehandler, read all of the following information to understand options available. Then select the appropriate method. •...
Page 194: Emergency Lowering Of Boom
Section 6- Emergency Procedures EMERGENCY LOWERING OF BOOM In the event of total loss of engine power or hydraulic pump failure with an elevated load, the situation must be properly evaluated and dealt with on an individual basis. Contact the local dealer for specific instructions. Secure the telehandler using the following procedures: 1.
Page 195: Emergency Exit From Enclosed Cab
Section 6- Emergency Procedures EMERGENCY EXIT FROM ENCLOSED CAB In an emergency the rear window can be used to exit the telehandler. Inside Cab 8005870C O 0751 OZ0240 • Remove the latch pin (1). The window is then free to swing open. 31211368 https://www.forkliftpdfmanuals.com/...
Page 196: Outside Cab (If Equipped)
Section 6- Emergency Procedures Outside Cab (if equipped) IMPORTANT EMERGENCY EXIT 1001212049 Rev A O 0721 IMPORTANT EMERGENCY EXIT SORTIE D'URGENCE Or/Ou EN/FR 1001204709 Rev A O 0761 IMPORTANT / IMPORTANTE EMERGENCY EXIT SALIDA DE EMERGENCIA Or/O OD1250 EN/SP 1001237845A O 1450 1001212050 Rev A O 1280...
Page 197: Section 7 - Lubrication And Maintenance
Section 7- Lubrication and Maintenance SECTION 7 - LUBRICATION AND MAINTENANCE INTRODUCTION This section is intended as information to assist the operator to perform maintenance tasks only. Service product in accordance with maintenance schedule on the following pages. IF EQUIPPED WITH MULTIFUNCTION DISPLAY, REFER TO PAGE 3-33 FOR NAVIGATION INFORMATION.
Page 198: General Maintenance Instructions
Section 7- Lubrication and Maintenance GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler, follow the shut-down procedure on page 4-5 unless otherwise instructed. Ensure telehandler is level, for proper fluid readings. • Clean lubrication fittings before lubricating. •...
Page 199: Maintenance Schedules
Section 7- Lubrication and Maintenance MAINTENANCE SCHEDULES Note: If hour and year intervals are listed, perform maintenance at interval that occurs first. Every 10 Hours O 0880 O 0890 O 0900 O 0910 Check Fuel Level Check Tire Check Brake Fluid Check Engine Oil Condition and Level...
Page 200: Every 50 Hours
Section 7- Lubrication and Maintenance Every 50 Hours O 1010 OF0620 O 1020 O 1030 Lubrication Check Washer Check Cab Filter Check LSI System Schedule Fluid First 250 Hours O 1040 O 1050 O 1060 O 1070 Change Axle Oil Change Wheel End Change Transfer Change...
Page 201: First 500 Hours
Section 7- Lubrication and Maintenance First 500 Hours O 1140 Change Engine Oil and Filter (if equipped for ULS) Every 500 Hours O 1170 O 1160 O 0990 O 1150 Check Battery Check Fan Belt Check Wheel Lug Change Engine Oil Nut Torque and Filter (if equipped for LS)
Page 202: Every 1000 Hours
Section 7- Lubrication and Maintenance Every 1000 Hours O 1010 O 1000 O 1200 O 1210 Lubrication Check Boom Chain Check Air Intake Check Park Brake Schedule Tension System O 1060 O 1040 O 1050 O 1070 Change Transfer Change Axle Oil Change Wheel End Change Case Fluid...
Page 203: Every 2000 Hours
Section 7- Lubrication and Maintenance Every 2000 Hours O 1250 OC1460 OC1310 Change Engine Change DEF Tank Change Cab Filter Coolant (if Filter (if equipped equipped for ULS) for ULS/110 or and Clean Engine 130HP) Coolant Strainer (if equipped for ULS/110 or 130HP) Every 4000 Hours O 1260...
Page 204: Lubrication Schedules
Section 7- Lubrication and Maintenance LUBRICATION SCHEDULES Every 50 Hours 742, 943 & 1043 OC0011 31211368 https://www.forkliftpdfmanuals.com/...
Page 205 Section 7- Lubrication and Maintenance 1055 & 1255 OD1301 31211368 https://www.forkliftpdfmanuals.com/...
Page 206: Every 250 Hours
Section 7- Lubrication and Maintenance Every 250 Hours 742, 943 & 1043 OC0021 7-10 31211368 https://www.forkliftpdfmanuals.com/...
Page 207 Section 7- Lubrication and Maintenance 1055 & 1255 O 1312 31211368 7-11 https://www.forkliftpdfmanuals.com/...
Page 208: Every 1000 Hours
Section 7- Lubrication and Maintenance Every 1000 Hours 742, 943 & 1043 OC0031 7-12 31211368 https://www.forkliftpdfmanuals.com/...
Page 209 Section 7- Lubrication and Maintenance 1055 & 1255 O 1322 31211368 7-13 https://www.forkliftpdfmanuals.com/...
Page 210: Operator Maintenance Instructions
Section 7- Lubrication and Maintenance OPERATOR MAINTENANCE INSTRUCTIONS Engine Maintenance Components If Equipped for ULS O 0681 1. Surge Tank: See page 7-28. 2. Transmission Fluid Dipstick: See page 7-24. 3. Primary Fuel Filter: See page 7-16. 4. Engine Oil Cap: See page 7-19. 5.
Page 211 Section 7- Lubrication and Maintenance If Equipped for LS OC0120 1. Surge Tank: See page 7-28. 2. Transmission Oil Dipstick: See page 7-24. 3. Primary Fuel Filter: See page 7-16. 4. Engine Oil Cap: See page 7-19. 5. Engine Oil Dipstick: See page 7-19. 6.
Page 212: Fuel System
Section 7- Lubrication and Maintenance Fuel System A. Fuel Level Check OW0970 OW0990 OD0690 OD0710 1. Check Fuel Gauge (7) located in right side of Instrument Panel in cab. 2. If fuel is low, proceed to fuel source and perform “Shut-Down Procedure” on page 4-5. 3.
Page 213 Section 7- Lubrication and Maintenance B. Drain Fuel/Water Separator OW0970 OW1000 IF EQUIPPED FOR LS IF EQUIPPED FOR ULS OD0730 OC0110 1. Perform “Shut-Down Procedure” on page 4-5. 2. Open engine cover. 3. Loosen drain cock (2) on underside of fuel filter (1) and allow all water to drain into a glass until clear fuel is visible.
Page 214: Emission System (If Equipped For Uls/110 Or 130Hp)
Section 7- Lubrication and Maintenance Emission System (if equipped for ULS/110 or 130HP) A. Diesel Emission Fluid (DEF) Level Check OW0970 OD1350 OD1330 OD1340 1. Check Diesel Emission Fluid (DEF) Gauge (1) located in right side of Instrument Panel in cab. 2.
Page 215: Engine Oil
Section 7- Lubrication and Maintenance Engine Oil A. Engine Oil Level Check OW0970 OW1020 O 0751 OD0740 1. Perform “Shut-Down Procedure” on page 4-5. 2. Open engine cover. 3. Remove dipstick (3) and check oil mark. Oil should be between full (4) and add (5) marks of dipstick.
Page 216: Air Intake System
Section 7- Lubrication and Maintenance Air Intake System A. Air Cleaner Check OW0970 OW1010 O 2280 1. Perform “Shut-Down Procedure” on page 4-5. 2. Open engine cover. 3. Remove dust from vacuator valve (1) by squeezing bottom of valve to allow loose particles to fall out.
Page 217 Section 7- Lubrication and Maintenance B. Element Change OD0780 Note: Change elements as air cleaner restriction indicator indicates or every two years. Use the interval that occurs first. 1. Perform “Shut-Down Procedure” on page 4-5. 2. Open engine cover. 3. Unlock air cleaner cover (2) and remove from air cleaner. 4.
Page 218: Tires
Section 7- Lubrication and Maintenance Tires A. Tire Air Pressure Check OW0970 OW1040 1. Perform “Shut-Down Procedure” on page 4-5. 2. Remove valve stem cap. 3. Check tire pressure. 4. Add air if required. See page 9-6 for tire pressures. 5.
Page 219 Section 7- Lubrication and Maintenance The rims installed have been designed for stability requirements which consist of track width, tire pressure and load capacity. Size changes such as rim width, center piece location, larger or smaller diameter, etc., without written factory recommendations, may result in unsafe condition regarding stability.
Page 220: Transmission Oil
Section 7- Lubrication and Maintenance Transmission Oil A. Transmission Oil Level Check OW0970 OW1050 OD0770 MAE3820 Note: Final transmission oil level must always be checked with engine at idle and transmission oil at operating temperature (minimum 80°C/176°F). 1. Start machine on a firm, level surface, level machine, fully retract boom, lower boom, place transmission in (N) Neutral, engage park brake and run engine at idle.
Page 221 Section 7- Lubrication and Maintenance Note: If utilizing the automatic transmission shifting feature, place the Transmission in (F) Forward at 2nd gear. 9. Stall the transmission against service brake at full throttle a maximum of 60 seconds. If transmission temperature icon illuminates, go to step 12. 10.
Page 222: Hydraulic Oil
Section 7- Lubrication and Maintenance Hydraulic Oil A. Hydraulic Oil Level Check OW0970 OW1030 OD0720 1. Be sure all cylinders are fully retracted, outriggers (if equipped) are fully raised and machine is level. 2. Perform “Shut-Down Procedure” on page 4-5. 3.
Page 223: Brake Fluid
Section 7- Lubrication and Maintenance Brake Fluid A. Brake Fluid Level Check OW0970 OD1380 O 0970 1. Perform “Shut-Down Procedure” on page 4-5. 2. Check the brake fluid level (1). Fluid should be between Max and Min (2) marks on brake reservoir.
Page 224: Engine Cooling System
Section 7- Lubrication and Maintenance Engine Cooling System A. Engine Coolant Level Check OW0970 OW1070 OD0760 1. Perform “Shut-Down Procedure” on page 4-5. 2. Open engine cover. 3. Check coolant level in surge tank (3). Coolant should be between Full and Add (4) marks on surge tank.
Page 225: Windshield Washer System (If Equipped)
Section 7- Lubrication and Maintenance Windshield Washer System (if equipped) A. Windshield Washer Fluid Level Check OW0980 OAL2040 O 2050 1. Perform “Shut-Down Procedure” on page 4-5. 2. Remove reservoir cap (1). 3. Windshield washer fluid should be visible in the reservoir. 4.
Page 226: Cab Air Filters (If Equipped)
Section 7- Lubrication and Maintenance Cab Air Filters (if equipped) A. Cab Air Filters Check OW0980 OAM3670 OE2110 1. Perform “Shut-Down Procedure” on page 4-5. 2. Remove two thumb screws (1) and panel (2) from front of cab. 3. Remove filter (3) and inspect. 4.
Page 227 Section 7- Lubrication and Maintenance OF0360 6. Remove two thumb screws (4) and panel (5) from under dash. 7. Remove cab air filter (6) and inspect. 8. If filter is not damaged, clean and place back under dash. If damaged, replace filter. 9.
Page 228: Load Stability Indicator System (If Equipped)
Section 7- Lubrication and Maintenance Load Stability Indicator System (if equipped) A. Load Stability Indicator System Check OW0980 OZ0840 O 0630 O 0370 OF0380 The Load Stability Indicator (LSI) is intended to continuously monitor the forward stability of the telehandler. To check this feature, perform the following: 1.
Page 229 Section 7- Lubrication and Maintenance 3. LSI indicator LEDs (3) will illuminate sequentially then repeat if check is successful. LSI indicator LEDs will resume normal functionality when control buttons are released. 4. If check fails, a fault code will appear in the LCD display (4) and must be corrected before continued use.
Page 230 Section 7- Lubrication and Maintenance This Page Intentionally Left Blank 7-34 31211368 https://www.forkliftpdfmanuals.com/...
Page 231: Section 8 - Additional Checks
Section 8- Additional Checks SECTION 8 - ADDITIONAL CHECKS GENERAL If any of the following test results cannot be achieved, the system is not functioning properly and the machine must be removed from service and repaired before continued operation. REVERSE SENSING SYSTEM (IF EQUIPPED) A.
Page 232: Air Shutoff Valve (Asov) (If Equipped)
Section 8- Additional Checks AIR SHUTOFF VALVE (ASOV) (IF EQUIPPED) A. Air Shutoff Valve Test OW0970 Air Shutoff Valve (ASOV) is an overspeed protection device mounted to the engine’s air intake system. When the valve is actuated, it obstructs airflow intake and stops the engine.
Page 233: Section 9 - Specifications
Section 9- Specifications SECTION 9 - SPECIFICATIONS PRODUCT SPECIFICATIONS Fluids If Equipped for ULS Ambient Temperature Range Compartment or Type and Classification Viscosities System °F °C SAE 5W-40 SAE 15W-40 API CJ-4 Engine Crankcase CES-20081 SAE 10W-30 Fully Synthetic* SAE 5W-30 SAE 0W-30 Mobilfluid 424 10W-30...
Page 234 Section 9- Specifications Ambient Temperature Range Compartment or Type and Classification Viscosities System °F °C Diesel Exhaust Fluid (DEF) ISO22241-1 32.5%Urea (110 or 130HP) Brake Fluid Mobil ATF-D/M Air Conditioning Refrigerant R-134-a Tetrafluoroethane *See Note on page 7-6 for details. 31211368 https://www.forkliftpdfmanuals.com/...
Page 235 Section 9- Specifications If Equipped for LS Ambient Temperature Range Compartment or Type and Classification Viscosities System °F °C SAE 5W-40 SAE 15W-40 API CI-4 Engine Crankcase SAE 10W-30 CES-20078 SAE 5W-30 SAE 0W-30 Mobilfluid 424 10W-30 Spirax S4 TXM Transmission and Transfer Case Spirax S3 TLV...
Page 236: Capacities
Section 9- Specifications Capacities Engine Crankcase Oil Capacity with Filter Change ....................14 qt (13,2 L) Fuel Tank Capacity ..........................38.3 gal (145 L) Diesel Exhaust Fluid Tank (if equipped for ULS/110 or 130HP) Capacity ............................5.7 gal (21,5 L) Cooling System System Capacity ........................5.2 gal (19,7 L) Hydraulic System System Capacity...
Page 237 Section 9- Specifications Axles Differential Housing Capacity Front..........................7.6 qt (7,2 L) Rear ..........................7.1 qt (6,7 L) Wheel End Capacity Front..........................1.2 qt (1,1 L) Rear ..........................1.4 qt (1,3 L) 943, 1043 Differential Housing Capacity Front...........................13.2 qt (12,5 L) Rear ..........................12.8 qt (12,1 L) Wheel End Capacity Front..........................1.7 qt (1,6 L) Rear ..........................1.7 qt (1,6 L)
Page 238: Tires
Section 9- Specifications Tires 370/75-28, 14 Ply Pneumatic ....................... 76 psi (5,2 bar) Pneumatic, Non Marking ................... 73 psi (5,0 bar) Foam......................Approx 464 lb (210 kg) 13.00–24 16PR Pneumatic ......................80 psi (5,52 bar) 13.00–24 12PR Foam......................Approx 542 lb (246 kg) 18 x 625, 16 Ply Pneumatic .......................
Page 239 Section 9- Specifications 1055 400/75-28, 16 Ply Pneumatic........................ 76 psi (5,2 bar) Foam ......................Approx 570 lb (259 kg) 14.00–24 16PR Pneumatic......................80 psi (5,52 bar) 14.00–24 12PR Foam ......................Approx 720 lb (327 kg) 18 x 625, 16 Ply Pneumatic......................100 psi (6,9 bar) 1255 400/75-28, 16 Ply Pneumatic........................
Page 240: Performance
Section 9- Specifications Performance Maximum Lift Capacity 742 ..........................7,000 lb (3175 kg) 943 ..........................9,000 lb (4082 kg) 1043, 1055.......................10,000 lb (4536 kg) 1255...........................12,000 lb (5443 kg) Maximum Lift Height 742 ............................42 ft (12,8 m) 943, 1043 ..........................43 ft (13,1 m) 1055, 1255..........................
Page 241 Section 9- Specifications Reach at Maximum Height 742 ..........................54.1 in (1375 mm) 943 ..........................64.3 in (1633 mm) 1043 ..........................63.7 in (1618 mm) 1055, 1255 ........................ 99.5 in (2527 mm) Auxiliary Hydraulic Circuit Max Flow 742 ..........................18 gpm (68 lpm) 943, 1043, 1055, 1255...................25 gpm (94,6 lpm) Maximum Travel Speed (see note) 110HP ........................
Page 242: Dimensions
Section 9- Specifications Dimensions Note: Values will vary depending on machine configuration. Maximum Overall Height 742 ..........................96 in (2438 mm) 943 ..........................98 in (2489 mm) 1043..........................99 in (2513 mm) 1055, 1255........................100 in (2540 mm) Maximum Overall Width 742, 943......................... 97 in (2470 mm) 1043 Outriggers Engaged ..................134 in (3404 mm) Outriggers Not Engaged.................
Page 243 Section 9- Specifications Turn Radius - Curb to Curb 742 ..........................137 in (3468 mm) 943, 1043........................139 in (3531 mm) 1055, 1255 ......................... 168 in (4267 mm) Maximum Operating Weight (no attachment) 742 .........................23,114 lb (10 484 kg) 943 .........................27,619 lb (12 528 kg) 1043 ........................28,735 lb (13 034 kg) 1055 ........................33,580 lb (15 232kg) 1255 ........................36,536 lb (16 573kg)
Page 244 Section 9- Specifications Maximum Ground Bearing Pressure Tires 370/75-28, 14 Ply Pneumatic................. 112 lb/in² (7,9 kg/cm²) Foam ................... 129 lb/in² (9,1 kg/cm²) 13.00–24 16PR Pneumatic................142 lb/in² (10,0 kg/cm²) 13.00–24 12PR Foam ..................158 lb/in² (11,1 kg/cm²) 315/95-28/8.50 Solid..............200 lb/in² (14,0 kg/cm²) 13.00-24 Solid................210 lb/in²...
Page 245 Section 9- Specifications 1055 Outriggers....................136 lb/in² (9,6 kg/cm²) Tires 400/75-28, 16 Ply Pneumatic .................111 lb/in² (7,8 kg/cm²) Foam....................128 lb/in² (9,0 kg/cm²) 14.00–24 16PR Pneumatic .................140 lb/in² (9,8 kg/cm²) 14.00–24 12PR Foam..................165 lb/in² (11,6 kg/cm²) 360/85-28/10.00 Solid ............... 217 lb/in² (15,3 kg/cm²) 14.00-24 Solid ................
Page 246 Section 9- Specifications This Page Intentionally Left Blank 9-14 31211368 https://www.forkliftpdfmanuals.com/...
Page 247: Index
Index Index Accessory Control Lever......3-18 Cab Air Filters..........7-30 Additional Checks ..........8-1 Capacity ............5-10 Adjusting/Moving Forks ......5-19 Capacity Chart Example ........... 5-13 After-Treatment System.......4-6 Sample ............. 5-12 Air Cleaner............7-20 Capacity Indicator Locations....5-11 Air Conditioning System......9-5 Carriage w/Forks..........
Page 248 Index Fall Hazard ............1-13 Maintenance Schedule Every 10 Hours ......... 7-3 Fluids..............9-1 Every 1000 Hours ........7-6 Capacities........... 9-4 Every 1500 Hours ........7-6 Fork Extension..........5-40 Every 2000 Hours ........7-7 Fork Mounted Hook ........5-52 Every 250 Hours........7-4 Every 4000 Hours ........
Page 249 Index Park Brake............3-15 Tip Over Hazard ..........1-4 Parking Procedure........3-15 Tires ............7-22, 9-6 Air Pressure..........7-22 Performance.............9-8 Damage ........... 7-22 Personnel Work Platform - Fork Replacement.......... 7-22 Mounted ............5-60 Towing..............6-1 Picking Up a Load...........4-8 Transfer Case............9-4 Picking Up a Suspended Load ....4-11 Transmission Control Pinch Points and Crush Hazards ....
Page 250 Index 31211368 https://www.forkliftpdfmanuals.com/...
Page 251: Inspection, Maintenance And Repair Log
Inspection, Maintenance and Repair Log Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments https://www.forkliftpdfmanuals.com/...
Page 252 Inspection, Maintenance and Repair Log Date Comments https://www.forkliftpdfmanuals.com/...
Page 253 Hand Signals OY1090 OY1100 OY1110 EMERGENCY STOP - With both STOP - With either arm extended STOP ENGINE - Draw thumb or arms extended laterally, hands laterally, hand open downward, forefinger across throat. open downward, move arms back move arm back and forth. and forth.
Page 254 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com https://www.forkliftpdfmanuals.com/...

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