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Summary of Contents for Boss ZONE:1
- Page 1 Mobile Fibreglass Tower 1450/850 Ladderspan 3T - Through the Trapdoor Method Instruction Manual EN 1004-2 en...
- Page 2 BoSS Zone:1 Instruction Manual...
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Page 3: Table Of Contents
Contents Safety First Introduction Tower Designation Maintenance - Storage - Transport Building the Tower Pre-Assembly Checks Component Diagram Quantity Schedule Stabilisers Assembly 2.5.1 Assembly General: Steps 2.5.2 Assembly For 1450 Towers: Steps 2.5.3 Assembly For 850 Towers: Steps Dismantling Using the Tower Safety Checklist Pre-Use Checklist Movement of the Assembled Prefabricated Tower Scaffold... -
Page 4: Safety First
User training courses are available but must not be used as a substitute for familiarity with this manual. A BoSS Zone:1 fibreglass mobile access tower is a safe and practical alternative when other towers are not suitable for use, especially around electricity. They provide indoor and outdoor access solutions where a stable and secure platform is required. -
Page 5: Tower Designation
Clear Height Class (H1 = 1.85m, H2 = 1.90m) *UDL = Uniformly distributed load Maintenance - Storage – Transport • The BoSS mobile tower system is robust and requires little maintenance. • All components and their parts should be regularly inspected to identify damage, particularly to joints. -
Page 6: Building The Tower
• Check the surface is level within the 315mm range of the adjustable legs. • Only components specified in this manual shall be used with BoSS Zone:1 towers. Check all required components are onsite and in a suitable working condition. - Page 7 Building the Tower • Check this manual is available and its contents familiar to all those involved. • If assembling outdoors; check the forecast windspeed. ○ The assembled tower is certified to wind forces equating to 27mph, but handling components under those conditions would be hazardous.
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Page 8: Component Diagram
Horizontal Brace Ladder Frame 4 Rung Span End Toe Frame Board 4 Rung Side Board Platform (Fixed and Trapdoor Platforms) Diagonal Brace Stabiliser Span Frame 2 Rung Adjustable Leg Instruction Ladder Frame Castor Manual 2 Rung BoSS Zone:1 Instruction Manual... -
Page 9: Assembly For 1450 Towers: Steps 4 To
Building the Tower Component Weights Component Code Name Weight (kgs) 32842300 Castor 150mm 32942300 Castor 125mm 33351300 Castor 200mm 35754300 Adjustable leg 31254300 Ladder Frame 850 2 Rung 30954300 Span Frame 850 2 Rung 31154300 Ladder Frame 850 3 Rung 10.4 30854300 Span Frame 850 3 Rung... - Page 10 Building the Tower BoSS Zone:1 Instruction Manual...
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Page 11: Assembly For 850 Towers: Steps 4 To
Building the Tower bossaccesstowers.com... -
Page 12: Quantity Schedule
Position the lower clamp so that the arm is as close to horizontal as possible. Adjust the position of the top clamp to ensure the stabiliser foot is in firm contact with the ground. Ensure the clamps are secure. BoSS Zone:1 Instruction Manual... -
Page 13: Assembly
Building the Tower Assembly This tower structure must be assembled, and components oriented, in accordance with this instruction manual. Deviation from this instruction manual is not permitted. THIS TOWER MUST NOT BE USED AS AN ANCHOR POINT FOR PERSONAL FALL PROTECTION EQUIPMENT. •... - Page 14 4 rung on top. Refer to the quantity schedule for details. Platform heights: Platform heights: 1.2m, 3.2m, 5.2m, 7.2m, 9.2m, 11.2m 2.2m, 4.2m, 6.2m, 8.2m, 10.2m, 12.2m Platform heights: Platform heights: 1.7m, 3.7m, 5.7m, 9.7m, 11.7m 2.7m, 4.7m, 6.7m, 8.7m, 10.7m, 12.7m BoSS Zone:1 Instruction Manual...
- Page 15 Building the Tower 2.5.1 Assembly General Push castor into adjustable leg. Push castor/adjustable leg assemblies into a span frame. Lock castors. Repeat procedure with a ladder frame. It is recommended that for ease of levelling a gap of 50mm is left between the bottom of the leg and the adjustable nut.
- Page 16 When horizontal braces are fitted as guardrails, they should be 0.5m and 1.0m (1 and 2 rungs) above the platform level in all cases. Do not climb onto the platform until all guardrails are in place. BoSS Zone:1 Instruction Manual...
- Page 17 Building the Tower Continue the procedure until the required height is reached, adding additional pairs of end frames, diagonal braces and fitting trapdoor and fixed platforms, as shown on previous steps. At every platform level, add horizontal braces as guardrails from the protected position within the trapdoor (as shown in Step 5).
- Page 18 Fit the next pair of end frames and check the frame interlock clips are engaged. Only use the adjustment on INTERLOCK CLIP the legs to level the tower and not to gain Spring extra height. Clip Spigot BoSS Zone:1 Instruction Manual...
- Page 19 Building the Tower Fit two pairs of diagonal braces in opposite directions between the 3 and 5 rungs and the 5 and 7 rungs. Locate a trapdoor platform on the 6 rung, with the trapdoor next to the ladder. Climb up the inside of the tower and from protected position of the trapdoor, fit guardrails to the 7 and 8...
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Page 20: Dismantling
When removing the guardrails unlock the four claws furthest from the trapdoor and return immediately to the protected position within the trapdoor. The other claws can then be unlocked, and the guardrails removed from the tower. BoSS Zone:1 Instruction Manual... -
Page 21: Using The Tower
Using the Tower Safety Checklist This inspection must be carried out before initial use, after moving the tower, if any environmental condition change that may affect the tower and at regular intervals determined by local regulations. Local regulations may also specify other information to be supplied to the user or attached to the structure. -
Page 22: Use
The adjustable legs are for levelling the tower only. They must not be used to gain extra height. • Do not use boxes, stepladders or other objects to gain extra height. • Beware of horizontal forces that might cause instability. Maximum horizontal force = 30kg. BoSS Zone:1 Instruction Manual... - Page 23 Using the Tower • Beware of high winds. This tower has been assessed as a freestanding structure for wind loads equating to 27mph (43kph, 12m/s). If greater windspeeds are forecast the tower must be moved to a sheltered location or dismantled while it is still safe to do so. •...
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Page 24: Movement Of The Assembled Prefabricated Tower Scaffold
Ensure there are no persons, tools, or materials on the tower. • Release the castor brakes. • Release the stabiliser top clamp to allow the feet to be raised a maximum of 25mm. Re-tighten the clamps. BoSS Zone:1 Instruction Manual... - Page 25 Using the Tower During • The tower must be moved only by manual effort, pushing at the base of the tower. • Constant attention must be given to the position of the castors, stabiliser feet and the top of the tower. •...
- Page 26 BoSS Zone:1 Instruction Manual...
- Page 27 bossaccesstowers.com...
- Page 28 For further information and support for the Zone:1 or any other products, design advice and services, please contact: Werner UK Sales & Distribution Ltd. Blackwater Trading Estate, The Causeway, Maldon, Essex, CM9 4LJ, United Kingdom WernerCo Hungary Kft. 6000 Kecskemét, Szt.
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