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Operating instructions Transport systems Trolly XQ 55-3 099-008637-EW501 Observe additional system documents! 1.6.2023...
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+49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Incorrect / Invalid Switch Correct / Valid Turn...
For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •...
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For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
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For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases may lead to shortness of breath and poisoning! The ultraviolet radia- tion of the arc may also convert solvent vapours (chlorinated hydrocarbon) into poiso- nous phosgene. • Ensure sufficient fresh air! •...
For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the in- troduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines.
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For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
Machine control Comfort 3.0 Expert 3.0 Welding torch cooling unit Cool XQ 40 Cool XQ 40 MV Transport vehicle Trolly XQ 55-3 Documents which also apply 3.3.1 Warranty For information on warranty, maintenance and testing, see the website www.ewm-group.com. 3.3.2...
Intended use Documents which also apply 3.3.3 Part of the complete documentation This document is part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system.
Machine description – quick overview Rear view / side view from right Machine description – quick overview Rear view / side view from right Figure 4-1 099-008637-EW501 1.6.2023...
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Machine description – quick overview Rear view / side view from right Item Symbol Description Safety element for shielding gas cylinder Clamping belt for securing the shielding gas cylinder > see 5.2.1 chapter. Fastening screws - M5 x 14 Fastening screws - M8 x 16 Module connector Screw connection for system components Wheels, guide castors...
Design and function Mounting the machine Design and function Mounting the machine CAUTION Improperly fastened machines! Devices, device combinations and accessories that are not properly fastened to trans- port systems may tip over during transport and cause injury. • Use the systems only for transporting the machines specified in > see 3.2 chapter. •...
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Design and function Mounting the machine Figure 5-2 • Position the module connector on the machine. 099-008637-EW501 1.6.2023...
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Design and function Mounting the machine Figure 5-3 • Mount the module connector on the machine with M5 x 14 fastening screws. Figure 5-4 • Position the machine on the trolley. 099-008637-EW501 1.6.2023...
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Design and function Mounting the machine Figure 5-5 • Mount the module connector on the trolley with M8 x 16 fastening screws. 099-008637-EW501 1.6.2023...
Design and function Securing the shielding gas cylinder Securing the shielding gas cylinder WARNING Risk of accident from improperly secured shielding gas cylinder! Improper or inadequate securing of shielding gas cylinders may result in severe injury. Adjust the attachment height of the shielding gas cylinder’s upper securing element (clamping belt) depending on the cylinder size.
Design and function Securing the shielding gas cylinder 5.2.1 Attach the clamping belt to secure the shielding gas cylinder The attachment point (height) of the clamping belt depends on the size of the cylinder > see 5.2 chapter. The item is part of the machine’s delivery content. Figure 5-7 Item Symbol Description...
Design and function Transport and installation Transport and installation WARNING Risk of accident due to improper transport of machines that must not be lifted! Do not lift or suspend the machine! The machine can drop and cause injuries! The handles, straps or brackets are suitable for transport by hand only! •...
Maintenance, care and disposal Maintenance work, intervals Maintenance, care and disposal Repair and maintenance work may only be performed by qualified authorised personnel; otherwise the right to claim under warranty is void. In all service matters, always consult the dealer who supplied the machine.
Technical data Trolly XQ 55-3 Technical data Trolly XQ 55-3 Performance specifications and guarantee only in connection with original spare and replacement parts! max. Height (Shielding gas cylinder) 1640 mm 65.35 inch max. Diameter (Shielding gas cylin- 229 mm der)
Accessories General accessories Accessories Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. General accessories Type Designation Item no. ON HS Trolly XQ 55-5 / 55-3 Holder for hose packages and welding torches 092-004302-00000 ON RPH TIG UNI Holder of TIG welding rods for universal mounting...
Appendix Searching for a dealer Appendix Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008637-EW501 1.6.2023...
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