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Operating instructions Transport systems Trolly 35.2-2 099-008296-EW501 Observe additional system documents! 23.02.2021...
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+49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the u- Activate and release / Tap / Tip ser must observe. Switch off machine Release Switch on machine Press and hold Switch Incorrect / Invalid Turn Numerical value –...
For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •...
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For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
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For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to the ultraviolet radiation of the arc! • Ensure that there is sufficient fresh air! •...
For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the int- roduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines.
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For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
not possible Documents which also apply 3.3.1 Warranty For information on warranty, maintenance and testing, see the website www.ewm-group.com. 3.3.2 Service documents (spare parts) WARNING Do not carry out any unauthorised repairs or modifications! To avoid injury and equipment damage, the unit must only be repaired or modified by specialist, skilled persons! The warranty becomes null and void in the event of unauthorised interference.
Intended use Documents which also apply 3.3.3 Part of the complete documentation This document is part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system.
Design and function Assembly Design and function Assembly Figure 5-1 Item Symbol Description Cable or hose holders (arranged opposite) Threaded grooved pin M5 x 14 mm • Fasten the holders to the transport cart using the screws supplied. The brackets must be attached in opposite directions (see illustration).
Design and function Assembly 5.1.1 Install the machine feet adapter In general, the trolley accommodates machines with with round or rectangular feet. For machines with rectangular feet, the machine feet adapter (included) has to be installed on the trolley. CAUTION Risk of accidents due to improperly prepared transport vehicle! Depending on the machine series the trolley has to be adapted to mount the machine.
Design and function Mounting the machine Mounting the machine CAUTION Improperly secured equipment! Equipment, equipment combinations and accessories incorrectly fastened onto trans- port systems can tip over during transport and cause injuries! • Only used the original parts supplied to fasten the equipment. •...
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Design and function Mounting the machine Figure 5-3 Item Symbol Description Power source Cross arm Upper device attachment 099-008296-EW501 23.02.2021...
Design and function Mounting the machine Item Symbol Description Plain washer Star handle M8x20 • Place the welding machine with its feet in the holes provided. • Lower machine hold-down fitting onto the handle of the power source. • Secure the machine hold-down fitting using star handles. 5.2.2 Fixing a welding machine with cooling module The illustration serves as an example only.
Design and function Mounting the machine 5.2.3 Securing the shielding gas cylinder WARNING Risk of injury due to improper handling of shielding gas cylinders! Improper handling and insufficient securing of shielding gas cylinders can cause seri- ous injuries! • The cylinders must be secured with at least two clamping belts. •...
Design and function Using the transport system Using the transport system 5.3.1 Transport WARNING Risk of accident due to improper transport of machines that must not be lifted! Do not lift or suspend the machine! The machine can drop and cause injuries! The handles, straps or brackets are suitable for transport by hand only! •...
Design and function Using the transport system 5.3.2 Cable or hose holders CAUTION Risk of accident due to improper use of the cable or hose holders! Improperly coiled cables or hoses may lead to unpredictable tipping of the transport cart and injure people as a result. •...
Maintenance, care and disposal Maintenance work, intervals Maintenance, care and disposal Repair and maintenance work may only be performed by qualified authorised personnel; otherwise the right to claim under warranty is void. In all service matters, always consult the dealer who supplied the machine.
Technical data Trolly 35.2-2 Technical data Trolly 35.2-2 Performance specifications and guarantee only in connection with original spare and replacement parts! max. Height (Shielding gas cylinder) 970 mm 38.2 inch max. Diameter (Shielding gas cylin- 204 mm der) 8 inch max.
Accessories General accessories Accessories Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. General accessories Type Designation Item no. ON CS Trolly 35.2-2 Crane suspension for Trolly 35.2-2 092-002931-00000 099-008296-EW501 23.02.2021...
Appendix Searching for a dealer Appendix Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008296-EW501 23.02.2021...