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Craftsman 917.27191 Owner's Manual
Craftsman 917.27191 Owner's Manual

Craftsman 917.27191 Owner's Manual

20.0 hp, 42" mower electric start 6 speed transaxle

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Owner's Manual
ICRAFT.TMAN" I
LAWN TRACTOR
20.0 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.271910
I D
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Llne
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.27191

  • Page 1 CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Llne...
  • Page 2 LIMITED WARRANTY ON CRAFTSMAN For two (2) years from the date of pumhase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below.
  • Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing,objects. Failure to observe the following safety instructions could result in senous injury or death. 41_Look for this symbol to point out important safety precautions. CAUTION!!! BECOMEALERT!H SAFETY IS INVOLVED.
  • Page 4 • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
  • Page 5 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.
  • Page 6 PRODUCT SPECIFICATIONS 3asoline Unleaded and 3apacity and rype: Regular SAE 30 _)ilType _,PI-SF-SJ): (above 32°F) SAE 5W-30 (below 32°F) 4.0 Pints )il Capacity: Spark Plug: Champion RC12YC '_Gap: .030") 3round Speed (MPH): Forward: 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3 Reverse: Tire Pressure:...
  • Page 7 Steering Wheel Insert (1) Hex Bolt 1/4-28x 1-1/4 (1) Locknut 1/2-2_ _ Adapter Steedng Wheel For Future Use Keys (2) Keys Steering Wheel (1) Large Flat Washer (1) Locknut 1/4-28 Steering Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob Video Cassette...
  • Page 8 Yournewtractorhas beenassembledat the left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
  • Page 9 INSTALL SEAT Adjust seat before tightening adjustment knob, Remove adjustment knob and flat washer secudng seat to cardboard packing and set aside for assembly of seat to tractor. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.
  • Page 10 INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflectorshield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING ENG,','EON ENG,NEOFF FUEL CHOKE ATTACHMENT REVERSE CLUTCH ENGAGED ATTACHMENT IGNITION CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY REVERSE FORWARD O,LPR_S°RE...
  • Page 12 KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference. Attachment Clutch Lever Ammeter Choke Control_ Throffie Clutch/Brake...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14 The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. •...
  • Page 15 TOWINGCARTSAND OTHERATTACH- MENTS Towonly the attachmentsthat are recommended by and complywith specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "l]res can lose traction with the ground and cause you to lose control of your tractor.
  • Page 16 COLD WEATHER STARTING (50 = F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in.
  • Page 17 Check Brake Operation C_O_ Tim P_m Check OperatorPresence and Interlock Systen_ R Check f orLoose Faste_rs SharpervReplace M°wer Blades T L,_,_.o. Ch_ CheckBattwyLeve0 c_=nBattery and Terminals Check Transaxle Cooling Check V-Beb Ch=nge E ng_e O_l ( w_h oarater) Change Englne Oil (w_hout oil filler) N Clean Air Filtmr Clean Air Screen...
  • Page 18 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
  • Page 19 BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever. periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •...
  • Page 20 Use gauge on oil fill cap/dipstick for checking level. For accurate tighten dipstick cap securely onto the tube before removing dipstick. oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
  • Page 21 WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key =OFF" and remove key. 5.
  • Page 22 TO LEVELMOWERHOUSING Adjustthe mowerwhiletractor is parked on level groundor driveway. Makesure tires arepropedy inflated(See UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. •...
  • Page 23 Mandrel Idler Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed highest gear on a level dry concrete or paved surface, then brake must be adjusted.
  • Page 24 TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be In neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N).
  • Page 25 Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wdstwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding.
  • Page 26 ENGINE Maintenance,repair,or replacementof the emission controldevices and systems,which are being done at the customersexpense, may be performedby any non-roadengine repairestablishmentor individual. W arranty repairsmust be performed by an authorized engine manufacturer'sservice outlet. TO ADJUST THROTrLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary.
  • Page 27 Immodiately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. A_,CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
  • Page 28 TROUBLESHOOTINGCHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE 1. Out of fuel. Wlll not start 2. Engine not "CHOKED" properly. 3. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8.
  • Page 29 TROUBLESHOOTINGCHART: See approprlate sectlon In manual unless directed to Sears service center PROBLEM CAUSE Loss of power 1. Cutting too much grass/too fast. 2. Throttle in =CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5.
  • Page 30 TROUBLESHOOTING CHART: appropriate section in manual PROBLEM CAUSE Mower blades will 1. Obstruction in clutch not rotate mechanism. 2. Worn/damaged drive belt. Frozen idler pulley. Frozen blade mandrel. Poor grass 1. Engine speed too slow. discharge 2. Travel speed too fast. 3.
  • Page 31 TRACTOR -- MODEL NUMBER 917.271910 SCHEMATIC IGNITION SWITCH FUEL sHUT-OFF K_NITtON SWITCH IGNmON UNIT SOLEN_D (IF SO EQUIPPED) NOTS yOUR TRACTOR IS __.- EQUIPPED WITH A SPF.-C u',J.- ALTERNATOR sYSTEM. 6ATTERY, BUT HAVE THEIR OWN ELECTRICAL sOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE uGHTS WILL CHANGE WITH ENGINE...
  • Page 32 TRACTOR -- MODEL NUMBER 917.271910 ELECTRICAL 33._...
  • Page 33 175158 Fuse 73510400 Nut Keps Hex 1/4-20 Unc 145491 CableGround 121306X Switch Seat 175566 Switch Ign 140403 Key Molded Craftsman 179720 Harness Ign 71110408 Bolt BIk. Fin Hax 1/4-20 Unc x 1/2 131563 CoverTerminal 178861 Solenoid 121433X Ammeter Rectangular6Amp 141940...
  • Page 34 TRACTOR - - MODEL NUMBER 917.271910 CHASSISAND ENCLOSURES...
  • Page 35 TRACTOR - - MODEL NUMBER 917.271910 CHASSISAND ENCLOSURES KEY PART NO. NO. NOTE: All component dimensionsgiven in U. S. DESCRIPTION 174619 Chassis Assembly 176554 Drawbar 17060612 Screw 3/8-16 x 3/4 155272 BumperHood/Dash 168,337)(013 Dash STD533710 Bolt, Carriage 3/8-16xl 174996 Panel, Dash, LH. 172107X010 Panel, Dash, R.H.
  • Page 36 TRACTOR - - MODEL NUMBER 917.271910 GROUNDDRIVE...
  • Page 37 TRACTOR - - MODEL NUMBER 917.271910 GROUNDDRIVE KEY PART NO. NO. DESCRIPTION Tmasasle(See Breakdown) Peerless 206-545C 146682 Spdng, Retum, Brake 123666X Pulley, Transaxta 12000028 Ring,Retainer 121520X Strap, Torque 17060512 Screw 5/16-18 x 3/4 165866 RodShifterFender STLT S'10561210 Pin, Cotter 105701X Washer, Shift Plate 74550412 Bolt 1/4-28 UNF W/Patch Gr.
  • Page 38 TRACTOR - - MODEL N UM BER 917.271910 STEERING...
  • Page 39 TRACTOR - - MODEL NUMBER 917.271910 STEERING KEY PART NO. NO. NOTE: Allcomponent dimensions given in U. S. DESCRIPTION 139768 SteeringWheel 175131 Axle Assembly 169840 Spindle Assembly, L.H. 169839 Spindle Assembly, R.H. 62661-1 Beadng, Race, Thrust, Hardened 121748X Washer 25/32 x 1.-5/8x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029...
  • Page 40 TRACTOR - - MODEL NUMBER 917.271910 ENGINE I OPTIONAL EQUIPMENT Spark Arrester KEY PART NO. NO. DESCRIPTION 170547 ControI,Thmt Paddle 17720408 Screw, Hex Thd Cut 1/4-20 x 1/2 Engine, B&S, (See Breakdown) No.407777-0167-E 1 149723 Muffler Exhaust 159955 ExhaUSt Asm. Left 160589 Exhaust Asm.
  • Page 41 TRACTOR - - MODEL NUMBER 917.271910 LIFTASSEMBLY 13 _ KEY PART NO. NO. DESCRIPTION 159460 Lift Lever Inner Wire Assembly 159471 Shaft Assembly, Uft 105767X Pin, Groove E-Ring 12(X)0002 19211621 Washer 21132 x 1 x 21 Gauge 120183X Beadng, Nylon 125631X Gdp, Handle, Fluted 122365X...
  • Page 42 TRACTOR - - MODEL NUMBER 917.271910 SEAT ASSEMBLY ...-- 16 PART DESCRIPTION 180597 Seat 180166 Bracket Pnt Pivot Fender 71110616 Boit Fin Hex 3/8-16unc X 1 19131610 Washer 13/32 X 3/4 X 10 Ga 145006 Clip Push In Hinged STD541437 Nut Hex Lock w/Ins 3/8-16 Unc 124181X Spring Seat Cprsn 2 250 BIk Zi...
  • Page 43 177253 Decal, Hood Side 133644 Decal,Maintenance 181824 Decal, Lower Dash 181419 Decal,Rplcrnnt 163204 Decal, Fender, Craftsman Gold 156368 Decal, Fender STLT Oper Inst F-JS 146046 Decal, V-Belt Dr Sch Tractor WHEELS AND TIRES KEY PART DESCRIPTION Decal, Mower Drive Schematic...
  • Page 44 TRACTOR - - MODEL NUMBER 917.271910 MOWERDECK 103 105 I 1!6...
  • Page 45 TRACTOR - - MODEL NUMBER 917.271910 MOWER DECK PART DESCRIPTION 165892 Mower Dock Assembly, 42" STD533107 Bolt 138017 Bracket Assembly,Sway Bar, Front 165460 Bracket Sway Bar 38/42" Dock $IO(_4008 RetainerSpdog 178024 Bar Swey Deck 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 STD551137 Washer, Lock 140296...
  • Page 46 TRACTOR - - MODEL NUMBER 917.271910 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C NtJMBERS HERE...
  • Page 47 TRACTOR - - MODEL NUMBER 917.271910 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART NO. NO. DESCRIPTION 772147 TransaxlaCover 780066A Neodle Beadng 5/8" 770128 TransaxleCase 776395 Countershaft 776409 Output Shaft 778364 Spur Gear (38 taeth) 77836_ Spur Gear (15 teeth) 778330 Spur Gear (11 teeth) 792180 Shi_ Key 792047...
  • Page 48 TRACTOR -- MODEL NUMBER 917.271910 BRIGGS& STRATfON ENGINE-MODEL NUMBER407777,TYPE NUMBER0167-E1 101 I 1019 LABEL KIT IO_OWNER'S._U_. 1036 EMISSION LABEL 6548 287_ I 524_ 1017_...
  • Page 49 TRACTOR -- MODEL NUMBER 917.271910 BRIGGS& STRA'rroN ENGINE-MODEL N UMBER407777,TYPE NUMBER0167-E1 977 CARBURETOR GASKET SET 11230 1124913'...
  • Page 50 TRACTOR - - MODEL NUMBER 917.271910 BRIGGS & STRA'R'ON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 1055 VALVE GASKET SET 358 ENGINE GASKET SET...
  • Page 51 TRACTOR - - MODEL NUMBER 917.271910 BRIGGS & STRAI-rON ENGINE-MODEL PART DESCRIPTION 690231 .C_.linderAssembly 499585 Kit-Bushing/Seal (Magneto Side) 391086 • Seal-Oil (Magneto Side) 697473 Sump-Engine 693998 Head-Cylinder (Cylinder 1) 693999 Head-Cylinder (Cylinder 2) 690962 .+ Gasket-Cylinder Head 499601 Breather Assembly 690937 •...
  • Page 52 TRACTOR BR|GGS & STRATrON ENG|NE-MODEL KEY PART DESCRIPTION Clutch-Drive 692024 691036 Dipstick 691032 • Seal-DipstickTube 691037 Tube-Dipstick Armatura-Stader 691262 (Service with 691262 Starter Motor) Bushing-Govemor Crank 690552 Bushing-Govemor Crank 552A 690553 Bolt (Governor Control Lever) 690311 Plate-Back 691009 Clamp-Hose 95162 Retainar-Govemor Shaft 690317 Crank-Governor...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SIGHTING Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme cautlon when changing dlrecUon on slopes. SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL,...
  • Page 56 Forrepairofmajor brandappliances i n yourownhome... no matter who made it, no matter who sold it! 1-800-4-MY-HOME (1-8_ _.seer_M:oln For repairof carry-inproductslikevacuums,lawnequipment,and electronics, c allfor the nearestSears Parts and Repair Center. 1-800-488-1222 For the replacementpads, accessories and owner'smanuals thatyou need to do-it-yourself, callSears PartsDirectS"! 1-800-366-PART (1-eoo-3_7278) www.seamconVpwtsdrect...

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917.271910