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MASSIVit Massivit1800 User Manual

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User Guide
Massivit1800 3D Printer
Software Ver 3.0
This document contains proprietary and confidential material of Massivit Ltd. Any unauthorized reproduction, use, or
disclosure of this material, or any part thereof, is strictly prohibited. This document is solely for the use of Massivit employees
and authorized Massivit customers.
UM-07-V03-R16 | Massivit1800 User Manual

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Summary of Contents for MASSIVit Massivit1800

  • Page 1 This document contains proprietary and confidential material of Massivit Ltd. Any unauthorized reproduction, use, or disclosure of this material, or any part thereof, is strictly prohibited. This document is solely for the use of Massivit employees and authorized Massivit customers.

  • Page 2: Table Of Contents

    Chapter 2: Safety Considerations ............................. 2 General Hazards ............................... 2 Emergency Stop Procedure ............................5 Waste Disposal ................................5 Chapter 3: Getting to Know Your Massivit1800 3D Printer ....................6 About the Massivit1800 Printer ..........................6 Printer Components..............................7 Massivit1800 Printer Software Introduction ....................... 9 Chapter 4: Getting Started ..............................
  • Page 3 Previous Version PC ............................... 60 Appendix B: Glass Substrate Specifications ........................61 Physical Dimensions and Shape: ..........................61 Material: ................................... 61 Calibration ................................61 UM-07-V03-R16 | Massivit1800 User Manual...
  • Page 4 Figure 3: Printing Mechanics ............................. 7 Figure 4: Main Feed Pump and Operating Pistons ......................8 Figure 5: Electrical Cabinet ............................... 8 Figure 6: Massivit Printer Software Interface ........................9 Figure 7: Jobs Queue Window ............................10 Figure 8: Print Window ..............................11 Figure 9: Motion Basic Window............................
  • Page 5 Table 6: Motion Basic Window Buttons – Continued ...................... 13 Table 7: Buttons for Changing a Model Position......................23 Table 8: Changing Print Settings ............................ 29 Table 9: Maintenance Schedule ............................. 37 Table 10: Troubleshooting .............................. 54 UM-07-V03-R16 | Massivit1800 User Manual...

  • Page 6: Chapter 1: About This Manual

    Massivit Customer Support for clarifications. This manual is provided as part of the Massivit1800 Printer and does not replace user training. The manual should be with the Printer at all times, and all personnel operating the unit must know its location.

  • Page 7: Chapter 2: Safety Considerations

    The entire length of the protective conductor must have a cross-section of at least 10 Leakage Cu or 16 mm Hazard UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 8 People with long, loose hanging hair must wear a hair net, hat or hair cap.  Jewelry, watches or other similar objects may not be worn when working. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 9 Stop Switch Before releasing the EMO, verify there is nobody in the danger area. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 10: Emergency Stop Procedure

    Wipes and gloves used for cleaning the Printer  Used filters and drain cups  Contaminated clothing and shoes UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 11: Chapter 3: Getting To Know Your Massivit1800 3D Printer

    This results in dramatically increased print speed, while reducing material costs and product weight. The Massivit1800 creates a wide variety of unique and engaging 3D displays that can be used for numerous applications such as: product launches, decorations, exhibitions, points of purchase displays (POP), scenic & theming elements for every possible venue, props &...

  • Page 12: Printer Components

    High range of motion, allows 180 cm print height.  Easy access to the Printer's components when the Vacuum Table is lowered. Figure 3: Printing Mechanics UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 13: Figure 4: Main Feed Pump And Operating Pistons

    *A drawing of the electrical cabinet with the previous PC is available in Previous Version PC on page 60 UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 14: Massivit1800 Printer Software Introduction

    Errore. Il segnalibro non è definito.. Massivit1800 Printer software enables the user to control all Printer's functions, create new print jobs, change settings and run prints. The software is operated by a user-friendly touch screen monitor. Software Interface...

  • Page 15: Figure 7: Jobs Queue Window

    Changes the job status from Done to Valid. Removes a job from the queue. Table 3: Jobs Queue Window Buttons UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 16: Figure 8: Print Window

    Displays model view settings. Toggles selective layers display (by default, all layers are displayed). Zooms to fit model. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 17: Table 4: Print Window Buttons

    Table 4: Print Window Buttons UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 18: Figure 9: Motion Basic Window

    Operates the Pump forward (+) or backwards (-). Stops pumping. Enables/ Disables Pump operation. Table 6: Motion Basic Window Buttons – Continued UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 19 �� Tip: Additional motion controls are available in the Motion-Extended windows (tap Main Menu >> Motion- Extended). UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 20: Chapter 4: Getting Started

    Figure 11: Main Feed Valve Verify that the Piston Position Switch is set to Lower Piston (Work). Figure 12: Piston Position Switch UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 21: Figure 13: Main Power Switch In The On Position

    Make sure that the Cabinet doors and Printer doors are properly closed. Make sure that the EMO's are not pressed. Figure 15: Closing the Main Doors UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 22: Figure 16: Spiiplus Software Startup

     Verify that the Printer Status has changed to  Verify that the Pump and Head pressure is above 1 bar. Figure 18: Pressure Indicators UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 23: Manually Controlling The Printer

    Shut down the Printer's Main Power Switch (located on the Printer rear). Figure 22: Main Power Switch at Off Position UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 24: Chapter 5: Printing A Model

    The Job Details window appears: Figure 24: Job Details Window ✎ Note: Only Gcode files that were created using the Massivit Smart Slicer Ver3.0 are applicable. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo...

  • Page 25: Figure 25: Print Preview Window

    Divider Printable Area (right PH) Non-printable Area (right PH) Figure 26: Positioning the model on the Print Table UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 26 ✎ Note: For more editing features refer to Editing a Job on page 22. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 27: Figure 27: Jobs Queue

    The following chapters will guide you through the job’s editing features. When you finish editing, tap Apply to save your changes or Cancel to discard changes. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo...

  • Page 28: Table 7: Buttons For Changing A Model Position

    (height of 12 mm above the Vacuum Table, in quality mode. onto the Vacuum Table). In Normal mode each layer is 1.3 mm). UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 29 UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 30: Figure 29: Job Editor For Exporting A Job

    The file location appears on top of the jobs queue list. Figure 30: Jobs Queue File Path UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 31: Preparations Before Printing

    Dimengel Pail Replacement During Printing (Hot-Swap) on page 42. Close the Printer doors and Tap UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 32: Running Print

    Represent the entire layer currently being printed. Yellow Lines: Represents the segment currently being printed. Figure 33: Print Window UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 33 ✎ Note: Information about the print window can be found in Print Window on page 11. The following chapters will guide through the options available during printing. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 34: Table 8: Changing Print Settings

    Post printing – models should not be left to dry in a closed room, only out doors or in vented rooms. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 35: Figure 34: Night Pause

    When the process is complete, the printing speed will return to normal and the progress bar will disappear. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 36: Removing The Models

    Model or the Vacuum Table. Close the Printer doors.  Tap UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 37: Guide Lines Using The Glass Scraper

    Always keep the replacement scraper blades dry and away from moisture. Keep them out of the reach of children. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 38: Storing Models

    In the morning of each day of running the printer please open the residue cups and check if there is material (mixed with grease) inside the cups. After the inspection please clean the cup from any gel\grease residues. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo...

  • Page 39: Figure 36: Cleaning The Substrate

    Clean the UV lamp lenses Clean with a wipe moistened with IPA. The lenses must be clean and clear. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 40: Figure 37: Cleaning The Uv Lens

    Figure 37: Cleaning the UV Lens UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 41: Figure 38: Cleaning The Dispenser Tip

    Check that the holes around the Dispenser Tip are not clogged. Figure 38: Cleaning the Dispenser Tip Close the Printer doors.  Tap UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 42: Chapter 6: Maintenance

    Figure 39: Closing the Main Feed Valve pail replacement “technical note. Open the Air Feed Valve (1). Figure 40: Opening the Air Feed Valve UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 43: Figure 41: Piston Position Switch At Raise Piston Position

    Figure 42: Bucket Pressure and Raise Pistons Buttons Once the follower plate cleared the pail, turn the lever to the "Rest" position in the pneumatic panel. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo...

  • Page 44: Figure 43: Closing The Air Feed Valve And Opening The Air Bleed Valve

    Set the Piston Position Switch to Lower Piston (Work). The follower plate will start moving downwards and will stop automatically when it reaches the Gel level. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo...

  • Page 45: Figure 45: Piston Position Switch At Work Position

    Reset the material level by tapping ✎ Note: If the Apply button does not appear, tap Main Menu >> Material >> Material Reset. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo...
  • Page 46 Close the Air Bleed Valve (2). UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 47: Dimengel Pail Replacement During Printing (Hot-Swap)

    Swap Pistons will begin to fill. Wait for the Left and Right Hot Swap Full indicators to reappear. Set the Hot Swap Switch to Off. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 48: Lubricating The Print Heads

    Klüber NH1 94-402 grease).  Empty the overflow cups. Grease nipple Empty the overflow cups Figure 49: Grease gun connection UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 49 UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 50: Check Residue Cup

    After the inspection please clean the cup from any gel\grease residues. Figure 50: Residue cup UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 51: Replacing Substrate

     Turn On the Vacuum Table pressure by tapping Main Menu >> IO >> Digital Output and checking the Vacuum Pump checkbox. Close the Printer doors. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 52  Tap UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 53: Replacing Dispenser Tip And Cup (For Inline Cleaning)

    2.6 mm Tip Mark 2.6 mm Cup Mark 1.8 mm Cup Mark Figure 54: Dispenser Tip and Cup Size Identification Marks UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 54: Figure 55: Unscrewing The Dispenser Tip

    Locate the new Dispenser Cup in position and tighten its screws. Figure 56: Installing the New Dispenser Cup Close the Printer doors.  Tap UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 55: Cleaning Doors And Windows

    Figure 57: Cleaning the Camera Lens Close the Printer doors.  Tap UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 56: Cleaning Gel Filter

    Figure 59: Replacing the Filter's O-rings Reassemble the two filters and tighten them back in place. Close the Printer doors. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 57 Start up the Printer according to the procedure described in Starting Up the Printer on page 15. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 58: Emptying Hot-Swap Pistons

    Wait for the Left and Right Hot Swap Full indicators to appear. Flip the Hot Swap Switch to Off. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 59: Chapter 7: Troubleshooting

    Replace the damaged rubber seal with Leak from the Follower Plate The rubber seal is damaged. a new one. Table 10: Troubleshooting UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 60: Appendix A: Procedures For Previous Printer Versions

    The following procedures are intended for printers not equipped with the latest Printer upgrades. Removing the Model (for Polypropylene Substrate) Massivit strongly recommends that users still using the polypropylene substrate upgrade to the glass substrate according to the specifications in Appendix B: Glass Substrate Specifications on page 61.
  • Page 61 Replacing Substrate on page 45. To remove large models – the following method is recommended: UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 62 In the morning of each day of running the printer please open the residue cups and check if there is material (mixed with grease) inside the cups. After the inspection please clean the cup from any gel\grease residues. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo...

  • Page 63: Replacing Dispenser Tip (For Offline Cleaning)

    Assemble the new Dispenser Tip, make sure the Tip is inserted all the way into the Dispenser. Close the Printer doors.  Tap UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 64 UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 65: Um-07-V03-R16 | Massivit1800 User Manual

    Terminal blocks  Communication units SZ, Dispenser, Pump, GZ Stepper Drivers I/O Controller Figure 65: Electrical Cabinet (Previous Version) UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

  • Page 66: Figure 66: Glass Shape

    Upgrading from the Polypropylene Substrate to the new Glass Substrate requires two steps of calibration:  Left SZ Calibration  Right SZ Calibration For more information please contact Massivit customer support. UM-07-V03-R16 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.
  • Page 67 UM-07-V03-R12 | Massivit1800 User Manual | Errore. Per applicare Heading 1 al testo da visualizzare in questo punto, utilizzare la scheda Home.

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