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Pos : 2 /Sintratec/Titels eite/Titels eite Si ntr atec S1 @ 3\mod_1463981082828_6556.doc x @ 7874 @ @ 1 Operating Manual Sintratec S1 Laser Sintering System === Ende der Liste für T extmar ke Titelseite ===...
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Pos : 4 /Sintratec/Original anl eitung/ORIGIN ALBETR IEBSAN LEITUNG @ 3\mod_1466083441254_6556.doc x @ 9494 @ @ 1 This document is an ORIGINAL OPERATING MANUAL as defined by the EC "Machinery" directive 2006/42/EC. Pos : 5 /Sintratec/Identifi kati on/Dokumentidentifi kation @ 3\mod_1466668600137_6556.doc x @ 9748 @ @ 1...
Table of contents Pos : 8 /Sintratec/Inhalts verzeic hnis/Inhalts verz eic hnis @ 3\mod_1463981096972_6556.doc x @ 7882 @ @ 1 Table of contents CE Declaration of Conformity .................. 6 About this manual ..................... 7 Use and storage ........................7 Contact address of manufacturer ..................7 Support ..........................
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Table of contents Place of installation, positioning ..................30 Installing the "Sintratec Central" print software ..............31 Electrical connection ......................32 Data connection ........................ 33 6.10 Initial start-up........................34 Operation ........................35 Safety ..........................35 7.1.1 Personal protective equipment ..................35 Operating and auxiliary materials ..................
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Table of contents 11.1.1 Personal protective equipment ..................64 11.2 Disposal ..........................64 11.3 Safety ..........................64 11.4 Information on disposal...................... 64 Appendix ........................66 === Ende der Liste für T extmar ke Inhalts verz eichnis === Sintratec S1 BA_S1_en 1.1...
Sintratec Academy at our website: www.sintratec.com, Support area www.sintratec.info Direct support can be received via our Customer Portal in the Sintratec Academy. Also there, documents that are not generally accessible can be downloaded. In case you did not receive from us the password required for logging in at the time of the order, please request this by e-mail at support@sintratec.com.
CE Declaration of Conformity provided – the intended use of the device – improper use of the device Pos : 28 /Si ntr atec/++++++++ Seitenumbr uch ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 Sintratec S1 BA_S1_en 1.1...
Pos : 29 /Si ntr atec/Ü bersc hriften/2. Ebene/M - P/Mitgeltende D okumente @ 3\mod_1463981217445_6556.doc x @ 8341 @ 2 @ 1 Other applicable documents Pos : 30 /Si ntr atec/Kap./Zu di es er Anleitung/Mitgeltende D okumente S1 @ 3\mod_1463981398660_6556.doc x @ 8748 @ @ 1 The following documents are relevant for the use of the device: •...
In case parts of this operating manual leave questions unanswered or cannot be understood, please contact the manufacturer without delay (see contact details). Pos : 40 /Si ntr atec/++++++++ Seitenumbr uch ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 11 / Sintratec S1 BA_S1_en 1.1...
It is not permitted to modify the device in any manner. • It is not permitted to operate the device with safety equipment bypassed. Pos : 45 /Si ntr atec/++++++++ Seitenumbr uch ++++++++ @ 3 \mod_1463981070991_0.doc x @ 7762 @ @ 1 12 / Sintratec S1 BA_S1_en 1.1...
This signal word indicates the risk of damage to property. Failure to comply can result in the device or surrounding area being damaged. Pos : 48 /Si ntr atec/++++++++ Seitenumbr uch ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 13 / Sintratec S1 BA_S1_en 1.1...
Pos : 49 /Si ntr atec/Ü bersc hriften/2. Ebene/Q - T/Sicherheits- und Warnschil der am Ger ät @ 3\mod_1463981241789_6556.doc x @ 8426 @ 2 @ 1 Safety and warning signs at the device Pos : 50 /Si ntr atec/Kap./Sic her hei t/War nsc hilder Anbringungsort S1 @ 3\mod_1469174788654_6556.doc x @ 10368 @ @ 1 Fig. 1: Places for affixing warning labels Pos : 51 /Si ntr atec/Kap./Sic her hei t/Si cherheits- und Warnschil der am Ger ät @ 3\mod_1463986881764_6556.doc x @ 9226 @ @ 1...
Comply with generally-applicable work safety rules and regulations. Pos : 61 /Si ntr atec/Kap./Sic her hei t/Pers önlic he Schutz ausrüs tung S1 @ 3\mod_1463981421047_6556.doc x @ 8884 @ 3 @ 1 3.9.1 Personal protective equipment Failure to use personal protective equipment can lead to damage to health or injuries.
Pos : 66 /Si ntr atec/Kap./Sic her hei t/Gefahren durc h Laserstr ahlung S1 @ 3\mod_1463987588803_6556.doc x @ 9295 @ 3 @ 1 3.10.2 Hazards due to laser radiation The device works with a high-energy Class 4 laser beam.
Perform maintenance work or similar activities at the device only when this is in a cold state. Pos : 68 /Si ntr atec/Kap./Sic her hei t/Gefahren durc h bewegte T eile S1 @ 3\mod_1463981420336_6556.doc x @ 8827 @ 3 @ 1 3.10.4 Hazards due to moving parts During operation, there are moving parts inside the device.
Pos : 81 /Si ntr atec/Kap./Tec hnisc he Daten/Spezifi kati on Rec hner für Steuer ungss oftwar e @ 3 \mod_1466168407746_6556.doc x @ 9610 @ 2 @ 1 Specifications for computer using "Sintratec Central" print software A computer with the following specifications is required for the "Sintratec Central" print software: •...
Pos : 88 /Si ntr atec/Ü bersc hriften/2. Ebene/A - D/Aufbau und Ansic hten @ 3\mod_1463981166491_6556.doc x @ 8026 @ 2 @ 1 Structure and views Pos : 89 /Si ntr atec/Kap./Pr oduktbesc hreibung/Aufbau und Ansic hten S1 @ 3\mod_1463981456848_6556.doc x @ 8920 @ @ 1 The Sintratec S1 comprises the following components: Fig.
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Fig. 7: Working section (door open) 11 Excess powder container 15 Collecting tray 12 Print container 16 Door-monitoring switch 13 Powder container 17 Glass cover of laser 14 Coater 18 IR heating elements (4 in total) 24 / Sintratec S1 BA_S1_en 1.1...
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20 IR heating elements (3 in total) 25 Laser unit 21 Drive units for platforms 26 Voltage transformer, 18 VDC 22 Safety relay 27 Control electronics 23 Voltage transformer, 12 VDC 28 Fans (3 in total) 25 / Sintratec S1 BA_S1_en 1.1...
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Used to switch the power supply on and off. • Also serves as EMERGENCY STOP switch. Pos : 90 /Si ntr atec/++++++++ Seitenumbr uch ++++++++ @ 3 \mod_1463981070991_0.doc x @ 7762 @ @ 1 26 / Sintratec S1 BA_S1_en 1.1...
The heating duration is 1 to 2 hours. Pos : 93 /Si ntr atec/Kap./Pr oduktbesc hreibung/Funkti on - R estpul ver S1 @ 3\mod_1470654362179_6556.doc x @ 10503 @ @ 1 The non-consolidated powder around the print object, in the excess powder container and in the collecting tray, which remains after the printing process has finished, can be re-used after appropriate treatment.
– Protect against further damage. 2. Check that all of the required items have been delivered. Pos : 109 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 29 / Sintratec S1 BA_S1_en 1.1...
Place of installation, positioning Pos : 113 /Si ntratec /Kap./M ontag e und Anschl üss e/Posi tionier ung S1 @ 3\mod_1471434125005_6556.doc x @ 10812 @ @ 1 The place of installation must be stable, flat and have a sufficient load-bearing capacity.
Pos : 116 /Si ntratec /Kap./M ontag e und Anschl üss e/Softwareinstallati on @ 3\mod_1466149854720_6556.doc x @ 9528 @ @ 1 Note The "Sintratec Central" print software is used on a computer which is connected to the device via a USB cable.
Pos : 117 /Si ntratec /Übersc hriften/2. Ebene/E - H /El ektr oansc hlus s @ 3\mod_1463981182444_6556.doc x @ 8131 @ 2 @ 1 Electrical connection Pos : 118 /Si ntratec /Kap./M ontag e und Anschl üss e/Elektroans chl uss S1 Bil d @ 3\mod_1463981507342_6556.doc x @ 8972 @ @ 1 Fig. 13: Connection point for mains plug of device Pos : 119 /Si ntratec /Kap./M ontag e und Anschl üss e/Elektroans chl uss T ext @ 3 \mod_1469019240138_6556.doc x @ 10336 @ @ 1...
Pos : 125 /Si ntratec /Übersc hriften/2. Ebene/E - H /Erste Inbetriebnahme @ 3\mod_1466493554903_6556.doc x @ 9650 @ 2 @ 1 6.10 Initial start-up Pos : 126 /Si ntratec /Kap./M ontag e und Anschl üss e/Inbetriebnahme, ers te Ei nschalten S1 @ 3\mod_1470654907747_6556.doc x @ 10515 @ @ 1 Following the installation procedure, the device can be put into operation.
More detailed information and user tips can be found in the Sintratec Academy. Pos : 137 /Si ntratec /Kap./Betrieb/Gerät eins chalten S1 @ 3 \mod_1466156076266_6556.doc x @ 9556 @ 3 @ 1 7.3.1 Switching on the device 1.
Operation Pos : 139 /Si ntratec /Kap./Betrieb/Pul ver ei nfüllen S1 @ 3\mod_1466156208954_6556.doc x @ 9561 @ 3 @ 1 7.3.2 Filling device with powder 1. In "Sintratec Central", select the "3. Powder" tab. Fig. 17: "3. Powder" tab. Note In order to be able to move the platforms or the coater for the steps below, the door must be closed.
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If there is a high degree of unevenness or holes, possibly add some powder at the places concerned. Fig. 20: Top surfaces after being smoothed out with coater Pos : 140 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 38 / Sintratec S1 BA_S1_en 1.1...
Note 3D model data The "Sintratec Central" print software supports STL files of 3D model data. Each common CAD application has a function that exports to the STL format. STL files for all types of objects can be found on the internet and can be used for testing purposes.
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Note Placement of the print object is important for ensuring a good result. In this regard, please read the corresponding information in the Sintratec Academy, in the "Software" area under the ‘Tab "1. Place"’ section, in particular in the "Best Position Practice"...
"Sintratec PA12" parameter settings (for the "Sintratec PA 12 Black" powder) or individual parameter settings. Note Details on parameter settings can be found in the Sintratec Academy, in the "Software" area under the ‘Tab "2. Parameters"’ section. 1. In "Sintratec Central", select the "2. Parameters" tab.
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If you spot such a problem and correct the file before the printing process is started, time and money can be saved. Pos : 144 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 42 / Sintratec S1 BA_S1_en 1.1...
2. Click on the "Start Print" button. 3. Set the "Enable laser" key switch to ON (white lamp lights up). "Sintratec Central" starts loading data to the device. This action lasts a few seconds. Afterwards, the whole printing process is executed automatically and no intervention by the operator is necessary.
Operation Pos : 148 /Si ntratec /Kap./Betrieb/R einigung S1 @ 3\mod_1466158322255_6556.doc x @ 9581 @ 3 @ 1 7.3.7 Cleaning the device The following cleaning tasks are to be performed after each printing process: • empty excess powder container •...
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7. To calculate the correction factors, press the "Calculate new scaling factors" button. The correction factors are displayed. Here also correction factors which were previously effective are taken into account in the calculations. Fig. 28: Calculated correction factors (example) 46 / Sintratec S1 BA_S1_en 1.1...
Operation 8. To accept the correction factors, press the "Send scaling to S1" button. 9. If required, produce another sample print object, check it and repeat the calibration procedure. Note If the optimum digital re-calibration settings have been found, it is recommended to make a note of these, to be on the safe side.
There is a risk of being cut at sharp edges. • Wear protective gloves. • Work with care. Pos : 160 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 48 / Sintratec S1 BA_S1_en 1.1...
Always comply with the regulations concerning accident prevention as well as any internal work, operating and safety regulations. Pos : 166 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 49 / Sintratec S1 BA_S1_en 1.1...
Residual powder can be re-used after treatment (see "Treating the residual powder" section). For information on disposal of residual powder: see "Disposal" section. Pos : 173 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 51 / Sintratec S1 BA_S1_en 1.1...
The performance of the laser can be impaired if the glass is not cleaned regularly. Pos : 175 /Si ntratec /Kap./R einigung & Instandhaltung/Las er-Abdec kglas rei nigen - Bild S1 @ 3\mod_1470660873794_6556.doc x @ 10593 @ @ 1 Fig. 31: Cleaning of glass cover of laser Pos : 176 /Si ntratec /Kap./R einigung &...
1. Clean the glass on both sides using a soft cloth and a glass cleaner. 2. Wipe the glass dry. Pos : 180 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 53 / Sintratec S1 BA_S1_en 1.1...
Remove any dirt at the drive units and heating elements using small brushes/cloths. 5. Refit the cover by applying the same procedure but in reverse. Pos : 182 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 54 / Sintratec S1 BA_S1_en 1.1...
• Replace rear container wall container or powder container Pos : 185 /Si ntratec /Kap./Wartung/Plattform ers etz en S1 @ 3\mod_1466063979741_6556.doc x @ 9463 @ 3 @ 1 8.3.2 Replacement of a platform Note If powder falls into the collecting tray from the powder container or the print container, the seal of the respective platform may be worn.
Cleaning and servicing Pos : 187 /Si ntratec /Kap./Wartung/Schac htr üc kwand ersetzen S1 @ 3 \mod_1466065844157_6556.doc x @ 9468 @ 3 @ 1 8.3.3 Replacing a rear container wall Note If powder falls into the rear section from the powder container or the print container, the seal of the respective rear container wall may be worn.
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7. Fit the new rear container wall by applying the preceding two steps but in reverse. 8. Refit the rear cover by applying the first four steps but in reverse. Pos : 188 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 57 / Sintratec S1 BA_S1_en 1.1...
6. Insert new filter mats and then snap the outlet grids back onto the respective housings. 7. Refit the cover by applying the same procedure but in reverse. Pos : 190 /Allgemein/++++++++++++ Neues Kapi tel ++++++++++++ @ 0 \mod_1414754200269_0.doc x @ 6973 @ @ 1 58 / Sintratec S1 BA_S1_en 1.1...
There is a risk of being cut at sharp edges. • Wear protective gloves. • Work with care. Pos : 198 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 59 / Sintratec S1 BA_S1_en 1.1...
The FAQ area of the Sintratec Academy provides solutions for various types of problems. Make use of the support of Sintratec for faults and problems which you cannot rectify yourself. Support can be received via our Customer Portal in the Sintratec Academy.
There is a risk of being cut at sharp edges. • Wear protective gloves. • Work with care. Pos : 217 /Si ntratec /++++++++ Seitenumbruc h ++++++++ @ 3\mod_1463981070991_0.doc x @ 7762 @ @ 1 63 / Sintratec S1 BA_S1_en 1.1...
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Arrange for the re-use of parts: • Have the device scrapped for its metal. • Have plastic elements recycled. • Dispose of the remaining components according to their material properties. 64 / Sintratec S1 BA_S1_en 1.1...
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Shutdown and disposal As with plastic elements, powder can be handed over for recycling. Pos : 225 /Allgemein/++++++++++++ Neues Kapi tel ++++++++++++ @ 0\mod_1414754200269_0.doc x @ 6973 @ @ 1 65 / Sintratec S1 BA_S1_en 1.1...
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Appendix === Ende der Liste für T extmar ke Inhalt === 72 / Sintratec S1 BA_S1_en 1.1...
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Removing the print object and performing General information on safety 11 finishing work 44 General safety information 16 Replacement of a platform 56 Replacement of fan filters 59 Replacing a rear container wall 57 Residual risks 17 73 / Sintratec S1 BA_S1_en 1.1...
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Specifications for powder 20 Starting the printing process 43 Vapours 18 Start-up 28 Start-up initial 34 Warning signs 14 Structure and views 23 Warranty and guarantee 10 === Ende der Liste für T extmar ke Index === 74 / Sintratec S1 BA_S1_en 1.1...
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Pos : 234 /Si ntratec /Rüc ks eite/Rüc ksei te @ 3\mod_1463981710311_6556.doc x @ 9218 @ @ 1 Sintratec AG Badenerstrasse 13 CH-5200 Brugg Switzerland Tel.: +41 (0)56 552 00 22 Internet: www.sintratec.com E-mail: info@sintratec.com === Ende der Liste für T extmar ke Rüc ksei te ===...
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