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Beyond OSBURN 7000 Installation And Operation Manual

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INSTALLATION AND OPERATION MANUAL
7000
(OP00070 model)
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL-
BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN
PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3
After-sale service : 418-908-8002
INSTALLATION BY A PROFESSIONAL IS STRONGLY RECOMMENDED
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources
Printed in Canada
www.osburn-mfg.com
Stove Builder International Inc.
READ AND KEEP THIS MANUAL FOR REFERENCE
Safety tested according to ULC S627,
UL1482 and ASTM E1509
by an accredited laboratory.
E-mail : tech@sbi-international.com
.
45723A
05-07-2018

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  • Page 1 INSTALLATION AND OPERATION MANUAL 7000 (OP00070 model) Safety tested according to ULC S627, UL1482 and ASTM E1509 by an accredited laboratory. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL- BURNING ROOM HEATER.
  • Page 2 7000 Pellet Stove Installation and Operation Manual THANK YOU FOR CHOOSING THIS OSBURN PELLET STOVE As one of North America’s largest and most respected pellet stove, wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products.

  • Page 3: Table Of Contents

    7000 Pellet Stove Installation and Operation Manual Table of contents INTRODUCTION ............................5 1.1 About Pellet Heating ..........................5 1.1.1 Top 10 Reasons for Buying a Pellet Stove ................... 5 1.2 Appliance performance ........................6 1.3 General Features ..........................7 1.4 Overall Exterior Dimensions ........................
  • Page 4 7000 Pellet Stove Installation and Operation Manual 7.3 Running Out of Pellets ........................38 7.4 Refueling ............................. 38 7.5 Shutting Down Procedure ........................39 7.6 Signs of an Overheating Stove ......................39 MAINTENANCE ............................40 8.1 Stove Maintenance ..........................40 8.1.1 Recommended Maintenance Schedule ..................

  • Page 5: Introduction

    7000 Pellet Stove Installation and Operation Manual 1 INTRODUCTION 1.1 ABOUT PELLET HEATING Pellet stoves offer a dramatic improvement in the convenience of heating with solid fuel. Wood pellets are handled in bags and are therefore easily and cleanly stored. A single loading of a pellet stove can provide long hours of warmth.

  • Page 6: Appliance Performance

    7000 Pellet Stove Installation and Operation Manual 1.2 APPLIANCE PERFORMANCE Wood Pellet (Premium grade or better) Fuel type ☨ Recommended heating area 1,000 to 2,800 ft (93 to 260 m Hopper capacity 125 lb (57 kg) Maximum burn time 104 h Maximum heat input rate 70,500 BTU/h (20.6 kW) Overall heat output rate...

  • Page 7: General Features

    7000 Pellet Stove Installation and Operation Manual 1.3 GENERAL FEATURES 4 po (see Section 4.3: Equivalent Vent Length Recommended chimney diameter (EVL)) Flue outlet diameter 4 po (100 mm) Type of chimney ULC/ORD-C441, CAN/ULC S609, UL 641 (TYPE L) Baffle material Stainless Steel Approved for alcove installation Not approved...

  • Page 8: Overall Exterior Dimensions

    7000 Pellet Stove Installation and Operation Manual 1.4 OVERALL EXTERIOR DIMENSIONS FRESH AIR INLET FLUE OUTLET 8 ___________________________________________________________________________________________________...

  • Page 9: Part A - Installation

    7000 Pellet Stove Installation and Operation Manual PART A – INSTALLATION 2 INSTALLATION SAFETY INFORMATION 2.1 INSTALLATION WARNINGS, CAUTIONS AND RECOMMENDATIONS • PROFESSIONNAL INSTALLATION IS HIGHLY RECOMMENDED. • YOU MAY NEED TO OBTAIN A BUILDING PERMIT FOR THE INSTALLATION OF THIS STOVE AND ITS VENTING SYSTEM.

  • Page 10: Regulations Covering Pellet Stove Installation

    7000 Pellet Stove Installation and Operation Manual • NEVER BLOCK ANY LOUVERS OF THE STOVE. • IF REQUIRED, A FRESH AIR KIT CAN BE INSTALLED TO SUPPLY COMBUSTION AIR TO THE ROOM OR SPACE (SEE APPENDIX E: COMBUSTION AIR SUPPLY). •...

  • Page 11: Before Operating Your Stove

    7000 Pellet Stove Installation and Operation Manual 2.3 BEFORE OPERATING YOUR STOVE Some minor installation and adjustment are required prior to use: • If desired, LCD sliding support can be installed on the left at the back of the stove; (see Appendix B: Repositioning the LCD Sliding Bracket).

  • Page 12: Clearances To Combustible Material

    The clearances shown in this section have been determined by tests according to procedures set out in safety standards ULC S627 (Canada), ASTM E1509 (U.S.A). When the pellet stove is installed so that its surfaces are at, or beyond, the minimum clearances specified, combustible surfaces will not overheat under normal and even abnormal operating conditions.

  • Page 13: Back Wall Installation

    7000 Pellet Stove Installation and Operation Manual 3.3 BACK WALL INSTALLATION For a back wall installation, in order to allow the LCD sliding support to move freely and fully extend, you should allow a minimum of 6″ (152 mm) clearance from the side wall (B) and 3″(80 mm) clearance at the back of the stove, from the fresh air intake (A).

  • Page 14: Ceiling Clearances

    7000 Pellet Stove Installation and Operation Manual 3.5 CEILING CLEARANCES For ceiling clearances refer to the table in Section 3.2 Minimum Clearances to Combustibles. 3.6 FLOOR PROTECTION For floor protection clearances refer to the following table. FLOOR PROTECTION CANADA 18″ (460 mm)** 6″...

  • Page 15: Venting System

    7000 Pellet Stove Installation and Operation Manual 4 VENTING SYSTEM 4.1 GENERAL Even though the chimney draft is mechanical, a suitable venting system will ensure a natural draft which will prevent smoke spillage in your home if a power outage occurs. Moreover, a suitable venting system configuration will help getting the best efficiency out of your stove when installed in accordance with the required EVL (see Section 4.3 Equivalent Vent Length (EVL)).
  • Page 16 7000 Pellet Stove Installation and Operation Manual NOTE: Horizontal runs shall not exceed 9 feet. NOTE: Never exceed 30 feet of EVL. Here is an example to help you calculate Equivalent Vent Length. On the following figure the EVL can be calculated like this: •...

  • Page 17: Termination Location

    7000 Pellet Stove Installation and Operation Manual Instead, if the installation consisted of a horizontal vent coming out at O.K. the back of the stove on a total distance of 4 feet, followed by a tee and a 6-foot vertical rise, it would be acceptable. The installation end should be within the allowable configuration zone on the chart since it would have at least one foot of vertical rise for each foot of horizontal run.
  • Page 18 7000 Pellet Stove Installation and Operation Manual Canada: Min. Letter Description clearances Clearances above grade level or any adjacent surface that might 12’’ (30 cm) support snow, ice, or debris 39’’ (100 cm) Clearance to window or door that may be opened 39’’...

  • Page 19: Installation Configurations

    7000 Pellet Stove Installation and Operation Manual United States: • Not Less than 36’’ (91 cm) above any forced air inlet located within 10 feet (305 cm); • Not Less than 48’’ (122 cm) below and horizontally from, or one foot (30 cm) above, any door, window or gravity air inlet into any building;...

  • Page 20: Through Wall Installation (Main Floor Or Basement)

    Then locate the position of the exhaust pipe in the wall. 2. Install wall thimble as per vent manufacturer’s instructions. 3. Attach enough piping length to go through the wall thimble and extend at least 6 inches beyond the exterior wall.

  • Page 21: Through Roof Installation

    7000 Pellet Stove Installation and Operation Manual 4.5.3 THROUGH ROOF INSTALLATION 1. Position stove following clearances given in Section 3.2 Minimum Clearances to Combustibles following vent manufacturer’s instructions. 2. Install a cleanout tee to the stove flue outlet. If necessary, use a horizontal additional length between the flue outlet and the tee.

  • Page 22: Through A Factory Built Chimney

    7000 Pellet Stove Installation and Operation Manual 4.5.4 THROUGH A FACTORY BUILT CHIMNEY To make an installation through a factory built chimney, run a 4" stainless steel liner inside the factory built chimney. 1. Position stove following clearances given in Section Minimum Clearances...

  • Page 23: Through An Existing Masonry Fireplace

    7000 Pellet Stove Installation and Operation Manual 4.5.5 THROUGH AN EXISTING MASONRY FIREPLACE 1. Position stove, following clearances shown in Section 3.2 Minimum Clearances to 12”-18” Combustibles following vent manufacturer’s instructions. 2. Build and Install a blocking plate inside the chimney to seal the fireplace damper.

  • Page 24: Through An Existing Masonry Chimney

    7000 Pellet Stove Installation and Operation Manual 4.5.6 THROUGH AN EXISTING MASONRY CHIMNEY 1. Position stove following clearances shown in Section Minimum Clearances Combustibles following vent manufacturer’s instructions. 2. Mark the center of the hole where the vent pipe will go through the masonry chimney. 3.

  • Page 25: Part B - Operation

    7000 Pellet Stove Installation and Operation Manual PART B - OPERATION 5 GENERAL INFORMATION 5.1 OPERATION WARNINGS, CAUTIONS AND RECOMMENDATIONS • KEEP THIS MANUAL FOR REFERENCE. • DURING THE FIRST FEW FIRES, YOUR STOVE WILL EMIT AN ODOR AND A SMALL AMOUNT OF FUMES AS THE HIGH TEMPERATURE PAINT CURES OR BECOMES SEASONED TO THE METAL.
  • Page 26 7000 Pellet Stove Installation and Operation Manual • IT IS RECOMMENDED TO UNPLUG THE STOVE WHEN IT’S NOT IN USE FOR PROLONGED AMOUNT OF TIME (I.E. DURING SUMMER). SENSORS ON THE STOVE ARE ACTIVATED BY HEAT AND COULD ACTIVATE THE FANS EVEN IF THE STOVE IS NOT IN FUNCTION.

  • Page 27: Zone Heating And How To Make It Work For You

    7000 Pellet Stove Installation and Operation Manual 5.1.1 ZONE HEATING AND HOW TO MAKE IT WORK FOR YOU Your new pellet stove is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature.

  • Page 28: Stove Controls

    7000 Pellet Stove Installation and Operation Manual 6 STOVE CONTROLS 6.1 GENERAL INFORMATION The stove uses a LCD touch screen, the latest technology in control devices. The blowers and feed system are controlled from this screen. The LCD touch screen is preassembled and ready to be installed on the right hand side of the stove when facing it.
  • Page 29 7000 Pellet Stove Installation and Operation Manual Description of each main status page icon: Operating mode Thermostatic (Thermostat mode calling or manual) for heat Settings button Burn rate parameters Feed screw On/Off button button Burn rate Feed screw adjustment parameters Convection blower speed adjustment...

  • Page 30: Configuration And Operation Diagram

    7000 Pellet Stove Installation and Operation Manual 6.1.2 CONFIGURATION AND OPERATION DIAGRAM Access to program VX.XX(X) VX.XX X:XX:XX XX°F XX°F Demo mode Allows to slightly adjust of the unit the combustion and pilot parameters 6.1.3 SELECTING THE LANGUAGE AND TEMPERATURE UNIT (⁰F OR ⁰C) From the main status page, choose the settings icon .

  • Page 31: Adjusting The Combustion Level (Heat Output)

    7000 Pellet Stove Installation and Operation Manual 6.1.5 ADJUSTING THE COMBUSTION LEVEL (HEAT OUTPUT) Press on the pellet burn rate adjustment button Press + or - to adjust the burn rate The stove’s input range goes from 10,500 BTU to 70,000 BTU. To change combustion level, select the flame icon on the main status page to display the “+”...

  • Page 32: Combustion Settings And Pilot Settings Depending On Fuel Quality

    7000 Pellet Stove Installation and Operation Manual 6.1.6 COMBUSTION SETTINGS AND PILOT SETTINGS DEPENDING ON FUEL QUALITY 6.1.6.1 PILOT ADJUSTMENT (Pilot Settings Adjustment) The “PILOT ADJUSTEMENT” will allow you to modify default settings by ±5% for auger motor 1 and ±10% for combustion and exhaust fan, but will only apply during pilot cycle: To restore default setting, select “DEFAULT”.

  • Page 33: Convection Fan Speed Adjustment

    7000 Pellet Stove Installation and Operation Manual Average speed of auger motor #1: You may want to increase the auger motor #1 speed if fire goes out when combustion level is at its minimum setting. When burning poor quality pellets you may also need to reduce the auger motor speed to avoid unburned pellets to fall into the ash drawer at any combustion level.

  • Page 34: Selecting Manual Or Thermostat Mode

    7000 Pellet Stove Installation and Operation Manual 6.1.8 SELECTING MANUAL OR THERMOSTAT MODE To change operating mode, press the desired mode from the Main Status Page. Operating mode (Thermostat or manual) Press on the desired mode Indicates that the stove is in manual mode. It will therefore run continuously on the selected setting until it is manually modified, turned OFF or if the stove runs out of pellets.

  • Page 35: Selecting The Pilot Cycle

    7000 Pellet Stove Installation and Operation Manual 6.1.9 SELECTING THE PILOT CYCLE To change the pilot cycle press the word “AUTO” from the Main Status Page. You can choose from one of the four different pilot cycles: "ALWAYS ON", "30 MINUTES", “60 MINUTES”, or "ALWAYS OFF". The selected cycle will be displayed under the word “AUTO”...

  • Page 36: Filling Or Purging Auger Housing

    7000 Pellet Stove Installation and Operation Manual 6.1.10 FILLING OR PURGING AUGER HOUSING Note: This function is disabled when the stove is running. To fill or purge the auger housing press the auger icon and select either “FEED AND START” or “PURGE SCREW”...

  • Page 37: Demo Mode

    7000 Pellet Stove Installation and Operation Manual 6.1.11 DEMO MODE 6.1.11.1 Demo Mode Operation The demo mode has been developed primarily to enable sales people to show the stove's functionalities in showrooms without starting it. Thus, when the "DEMO" mode is activated, the stove will not turn on but all the components will operate as if the stove was on.

  • Page 38: Stove Operation

    7000 Pellet Stove Installation and Operation Manual 7 STOVE OPERATION 7.1 FIRST STARTUP Before starting your stove, make sure that the burn pot, the baffles and the maintenance access panels are properly installed. Make sure that the stove has been emptied of all tools and accessories (see Section 2.3: Before Operating Your Stove).

  • Page 39: Shutting Down Procedure

    7000 Pellet Stove Installation and Operation Manual 7.5 SHUTTING DOWN PROCEDURE To turn your stove off, press the “ON/OFF” icon on the Main Status Page. The cooling cycle will take a few minutes and the blowers will continue to function while the stove is cooling down. IMPORTANT: DO NOT DISCONNECT THE POWER CORD TO TURN OFF THE STOVE.

  • Page 40: Maintenance

    7000 Pellet Stove Installation and Operation Manual 8 MAINTENANCE 8.1 STOVE MAINTENANCE 8.1.1 RECOMMENDED MAINTENANCE SCHEDULE Use this as a guide when used under average conditions. Weekly Twice a year Annually Components or after or after ± 250 pounds ± 1 tons ±...

  • Page 41: Cleaning The Baffle, The Heat Exchanger And The Combustion Chamber

    7000 Pellet Stove Installation and Operation Manual 8.1.2 CLEANING THE BAFFLE, THE HEAT EXCHANGER AND THE COMBUSTION CHAMBER Cleaning of the heat exchanger must be done on a regular basis (see Section 8.1.1: Recommended Maintenance Schedule). To access the heat exchanger you need to first rise up and pull towards you the decorative grill (A) above the viewing door.
  • Page 42 7000 Pellet Stove Installation and Operation Manual DO NOT USE PLIERS OR OTHER TOOLS TO TIGHTEN THE WING NUTS. To clean the baffle, pivot the lock plate (A) by 90° found above the access door of the combustion chamber. The baffle (B) will rotate and drop the accumulated fly ash. Clean and reinstall the baffle. 1) To remove the baffle (for a replacement) pivot the lock plate (A) by 90°.

  • Page 43: Exhaust Channel And Exhaust Blower Maintenance

    7000 Pellet Stove Installation and Operation Manual 8.1.3 EXHAUST CHANNEL AND EXHAUST BLOWER MAINTENANCE Exhaust channels and the exhaust blower are located on the left hand side of the stove. The following procedure demonstrates how to perform inspection and cleaning: In order to access the exhaust channels, open the left side decorative panels.
  • Page 44 7000 Pellet Stove Installation and Operation Manual Locate both openings. Using the provided scraper, remove the dirt in the bottom channel of the heat exchangers. Use an ash vacuum to complete the cleaning operation. Make sure that the gaskets are still in good condition, replace them if needed. (3/16’’ black round gasket) 44 __________________________________________________________________________________________________...

  • Page 45: Cleaning The Burn Pot

    7000 Pellet Stove Installation and Operation Manual 8.1.4 CLEANING THE BURN POT The burn pot must remain clean and the holes should not be obstructed by combustion residues (ashes or clinkers). 1. Clean the burn pot using the scraper provided with the stove or a smaller one. 2.
  • Page 46 7000 Pellet Stove Installation and Operation Manual 3. If necessary, clean the air intake channel. To reach the air intake channel clean out trap, open the ash drawer access door and remove the ash drawer (A). 4. Unscrew the wing nut (C) to open the clean out trap (B). Vacuum the combustion residues. 46 __________________________________________________________________________________________________...

  • Page 47: Ash Removal

    7000 Pellet Stove Installation and Operation Manual 5. Verify that the clean out trap gasket is still in good condition; replace it if needed (3/16’’ black round gasket (AC06815). 8.1.5 ASH REMOVAL 1. To empty the ash drawer (A) of its contents, open the ash pan access door by lifting the latch on the right hand side.

  • Page 48: Cleaning The Air Wash System

    7000 Pellet Stove Installation and Operation Manual 8.1.6 CLEANING THE AIR WASH SYSTEM Vacuum the ashes that may have accumulated into the airwash system inlet between the bottom glass retainer and the glass. This will allow an optimum air flow along the inside portion of the glass and prevents the glass from sooting-up.

  • Page 49: Door Gasket Maintenance

    7000 Pellet Stove Installation and Operation Manual 8.1.9 DOOR GASKET MAINTENANCE It is important to maintain the door gasket in good condition. After a while, the gasket will wear and compress; adjusting the door may then be required. If the door adjustment is not sufficient, replace the door gasket with a genuine part.

  • Page 50: Dealing With A Chimney Fire

    7000 Pellet Stove Installation and Operation Manual 8.2.1 DEALING WITH A CHIMNEY FIRE Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney fire, follow these steps: 1. Alert your family of a possible danger. 2. If you need assistance, call the fire department; 3.

  • Page 51: Troubleshooting

    7000 Pellet Stove Installation and Operation Manual 9 TROUBLESHOOTING When you have issues with your stove, your first reaction may be to call technical support. This section will help you save time and money by enabling you to solve simple problems by yourself. Most common problems are generally caused by the following five factors: 1.
  • Page 52 7000 Pellet Stove Installation and Operation Manual To validate the status of a component, you need to go to the “TROUBLESHOOT” page from the Main Status Page. Once there you will be able to navigate with the arrows through 7 different pages. Access to program VX.XX(X)

  • Page 53: Testing Components

    7000 Pellet Stove Installation and Operation Manual 9.2 TESTING COMPONENTS If you suspect an electrical component to be defective, you can test it from the “TROUBLESHOOT” page. From the Main Status Page, press the Settings icon and choose “TROUBLESHOOT” in the menu. Page 5 and 6 will allow you to test every electrical component.

  • Page 54: Blocked Flue

    7000 Pellet Stove Installation and Operation Manual 9.3.1 BLOCKED FLUE o Pressure tap (located on the exhaust blower) is blocked. Pull off the air hose from the exhaust blower pressure tap and from the negative (white) pressure switch tap. WARMING: THE TUBE MUST ABSOLUTELY BE DISCONNECTED FROM BOTH ENDS AS TO NOT DAMAGE THE PRESSURE SWITCH.

  • Page 55: No Fuel

    7000 Pellet Stove Installation and Operation Manual 9.3.2 NO FUEL ❖ The stove ran out of pellets. Refill the hopper. Press “Reset” then “Feed and Start” (see Section 6.1.10: Filling or Purging Auger Housing). ❖ The burn pot holes are blocked. Remove the burn pot and clean it thoroughly. ❖...
  • Page 56 7000 Pellet Stove Installation and Operation Manual BURN POT AUGER Screws Auger and motor assembly GASKET NOTE: IF THE HOPPER AUGER MOTOR FAILED OR THE HOPPER AUGER IS JAMMED, TO AVOID PELLET SPILLAGE, EMPTY THE HOPPER OF ITS CONTENTS BEFORE EXECUTING THE FOLLOWING TESTS. o If the auger motor is defective, check to make sure that electrical connections are not loose and check the fuses F2 and F6 on the control board.

  • Page 57: Failed Ignition

    7000 Pellet Stove Installation and Operation Manual 9.3.3 FAILED IGNITION ❖ Inadequate fuel is used. Remove the burn pot, make sure that all openings are clear and check that no ash has filled the tube around the igniter. Refer to the maintenance section. Also, make sure that recommended fuel is used (see Section 5.2.1 Proper Fuel).

  • Page 58: Auger Fuse

    7000 Pellet Stove Installation and Operation Manual ❖ The igniter is defective: Test the resistance (ohms, Ω) with a multimeter. If the value is near zero, replace the igniter and the F3 fuse. ❖ The wiring harness shorted. Inspect the wiring and replace any defective wire and or connector. Make sure the wires are not shorted to the stove frame.

  • Page 59: Unit Overheat

    7000 Pellet Stove Installation and Operation Manual 9.3.6 UNIT OVERHEAT ❖ Inadequate fuel is used. Remove the burn pot, make sure that all openings are clear and check that no ash has filled the tube around the igniter. Refer to the maintenance section. Also, make sure that the recommended fuel is used (see Section 5.2.1 Proper Fuel).

  • Page 60: Hopper Lid Open

    7000 Pellet Stove Installation and Operation Manual • Verify the venting system and all other components mentioned above. ONCE THE MAINTENANCE DONE, FOLLOW THESE INSTRUCTIONS After 3 attempts press restart and then enter the following code 999333555 and press accept. The system will reset. 9.3.7 HOPPER LID OPEN ❖...

  • Page 61: Power Loss

    ❖ Negative pressure. A faint wood-burning odor during ignition or shut down is normal. Although, if this increases beyond what is considered normal or if you notice an unusual soot build-up on walls or furniture, check your venting system carefully for leaks and make sure all gaskets are in good condition.

  • Page 62: Combustion Air Starvation

    7000 Pellet Stove Installation and Operation Manual 9.3.10 COMBUSTION AIR STARVATION ❖ Venting system is dirty. Refer to Section 8: Maintenance. ❖ The flue is not properly installed. Make certain the venting system meets the criteria in the installation section of this manual as well as the venting system manufacturer’s instructions. ❖...

  • Page 63: Wiring Diagram

    7000 Pellet Stove Installation and Operation Manual 10 WIRING DIAGRAM ______________________________________________________________________________________________ 63...

  • Page 64: Access To Fuses

    7000 Pellet Stove Installation and Operation Manual 11 ACCESS TO FUSES WARNING: UNPLUG THE STOVE BEFORE CHANGING THE FUSES. All fuses are located inside the housing of the electronic board; the housing is on the back of your stove. Unplug your stove, remove the screw and turn the four spring clips to open the housing. 64 ______________________________________________________________________________________________...
  • Page 65 7000 Pellet Stove Installation and Operation Manual LETTER FUSE FUNCTION AMPERAGE MAIN BOARD FUSE 7.5A CONVECTION BLOWER COMBUSTION BLOWER EXHAUST BLOWER TOP AUGER #1 BOTTOM AUGER #2 IGNITOR ______________________________________________________________________________________________ 65...

  • Page 66: Components Location

    7000 Pellet Stove Installation and Operation Manual 12 COMPONENTS LOCATION LETTER COMPONENT HEAT EXCHANGER TUBES BURN POT IGNITOR CONVECTION BLOWER THERMISTOR L-250 THERMAL SWITCH HOPPER TOUCH SCREEN CONTROL PANEL HOPPER SAFETY SWITCH PRESSURE SWITCH F-160 THERMAL SWITCH POWER CORD RECEPTACLE THERMOSTAT TERMINAL BLOCK COMBUSTION BLOWER/FRESH AIR INTAKE EXHAUST BLOWER...

  • Page 67: Blower Replacement

    7000 Pellet Stove Installation and Operation Manual 13 BLOWER REPLACEMENT CONVECTION BLOWER Before disconnecting the wire harness from the convection fan assembly, take note of which wire goes where. Unscrew screw (A) with a screwdriver (1). Pull downwards on the convection fan and slide out for complete removal (2).
  • Page 68 7000 Pellet Stove Installation and Operation Manual COMBUSTION BLOWER Remove the 9 screws (A) and the bottom grille (B). Unlatch the clamps (C). Remove the backdraft shutter (G) and the gasket (D). Pull the combustion blower (F) and unplug the wire connector from the harness. Remove the plug (E) of the blower. 68 ______________________________________________________________________________________________...
  • Page 69 7000 Pellet Stove Installation and Operation Manual EXHAUST BLOWER Remove the left panel. Unplug the connections (A) and (B). Unplug the silicone tube (C). ______________________________________________________________________________________________ 69...
  • Page 70 7000 Pellet Stove Installation and Operation Manual Remove the clamp (D). With a Philips screwdriver, unlock and remove the access panel (E). 70 ______________________________________________________________________________________________...
  • Page 71 7000 Pellet Stove Installation and Operation Manual Remove the nuts (F) located in the opening of the trapdoor. Remove the duct assembly (G). ______________________________________________________________________________________________ 71...
  • Page 72 7000 Pellet Stove Installation and Operation Manual Remove the bolts (H) and nuts (I) to remove the exhaust blower (J) 72 ______________________________________________________________________________________________...

  • Page 73: 250 And F-160 Thermal Switch Replacement

    7000 Pellet Stove Installation and Operation Manual 14 L-250 AND F-160 THERMAL SWITCH REPLACEMENT L-250 1. Remove both retaining screws (A) holding the thermal switch support bracket (B). 2. Lift up the support bracket. Rotate the bracket 90° clockwise then pull the bracket toward you. ______________________________________________________________________________________________ 73...
  • Page 74 7000 Pellet Stove Installation and Operation Manual Remove the faulty thermal switch. Replace new thermal switch (D) underneath the bracket (B) by means of 2 screws (C). F-160 Unscrew both screws (B) and take out the thermal switch F-160 (A). 74 ______________________________________________________________________________________________...

  • Page 75: Exploded View And Replacement Parts

    7000 Pellet Stove Installation and Operation Manual 15 EXPLODED VIEW AND REPLACEMENT PARTS SECTION A ______________________________________________________________________________________________ 75...
  • Page 76 7000 Pellet Stove Installation and Operation Manual SECTION B 76 ______________________________________________________________________________________________...
  • Page 77 7000 Pellet Stove Installation and Operation Manual SECTION C ______________________________________________________________________________________________ 77...
  • Page 78 7000 Pellet Stove Installation and Operation Manual SECTION D SECTION E 78 ______________________________________________________________________________________________...
  • Page 79 7000 Pellet Stove Installation and Operation Manual SECTION F SECTION G ______________________________________________________________________________________________ 79...
  • Page 80 7000 Pellet Stove Installation and Operation Manual SECTION H SECTION I 80 ______________________________________________________________________________________________...
  • Page 81 7000 Pellet Stove Installation and Operation Manual SECTION J SECTION K ______________________________________________________________________________________________ 81...
  • Page 82 7000 Pellet Stove Installation and Operation Manual IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your stove, please provide the model number and the serial number. We reserve the right to change parts due to technology upgrade or availability. Contact an authorized dealer to obtain any of these parts.
  • Page 83 AUGER BUSHING PLATE 30026 THREAD CUTTING SCREW 10-24 F 5/8" HEX WASHER HEAD 44106 GEAR MOTOR FOR PELLET STOVE AUGER 1.5 RPM SE67551 OSBURN 7000 TOUCH SCREEN BOARD (LCD) WITH HOUSING SE62421 LCD BRACKET SE67119 UPPER LID 30763 HOPPER HANDLE...
  • Page 84 7000 Pellet Stove Installation and Operation Manual ITEM DESCRIPTION AC06820 EPDM GASKET KIT 3/8 X 3/8 X 37/64 (4.75 FT) SE64494 MOTHER BOARD HOUSING 30710 SPRING CLIP 60342 MAIN CONTROL BOARD WIRE HARNESS 60327 JUNCTION WIRE MAIN CONTROL BOARD TO LCD PL64357 MOTHER BOARD 6 OUPUT 44013...

  • Page 85: Appendix A: Horizontal And Vertical Vent Chart

    7000 Pellet Stove Installation and Operation Manual APPENDIX A: HORIZONTAL AND VERTICAL VENT CHART Possible Horizontal vent length (feet) For example, let’s imagine an installation consisting of a horizontal vent coming out at the back of the stove on a total distance of 8 feet. This horizontal run is followed by a tee and a 6-foot vertical rise.
  • Page 86 7000 Pellet Stove Installation and Operation Manual Instead, if the installation consisted of a horizontal vent coming out at the back of the stove on a total distance of 4 feet, followed by a tee and a 6-foot vertical rise, it would be acceptable. The termination is within the allowable configuration zone on the chart since it would have at least one foot of vertical rise for each foot of horizontal run.

  • Page 87: Appendix B: Lcd Sliding Bracket

    7000 Pellet Stove Installation and Operation Manual APPENDIX B: LCD SLIDING BRACKET The LCD sliding bracket is preassembled on the right hand side, when facing the stove, but can be installed on the opposite side. Lowering the mounting bracket will be necessary if the hot air distribution kit is to be installed (see position #2).
  • Page 88 7000 Pellet Stove Installation and Operation Manual Step 3 Take the Telco black wire (E) which is located on the rear bottom panel and plug it into the back of the LCD touch screen interface receptacle. Then, secure the LCD touch screen housing (F) on the rail (A).

  • Page 89: Appendix C: Installing An Optional Thermostat (Ac05558)

    7000 Pellet Stove Installation and Operation Manual APPENDIX C: INSTALLING AN OPTIONAL THERMOSTAT (AC05558) Using a thermostat will help you maintain a constant temperature throughout the house. A low voltage thermostat (24 volts) is required. A fixed wall mount or hand held model can be used. Note: Thermostat manufacturer’s instructions always override the information published in the following section.
  • Page 90 7000 Pellet Stove Installation and Operation Manual Wired thermostat Before installing the thermostat, unplug the power cord from the power outlet. First, connect the two thermostat wires to the terminal block located at the rear on the right hand side of the stove when facing it. Loosen the two middle screws and insert the wires in the terminals. Tighten the two screws.
  • Page 91 7000 Pellet Stove Installation and Operation Manual Wireless thermostat If you are using a wireless thermostat or a hand held thermostatic remote control, connect the two thermostat wires to the terminal block located at the rear on the right hand side of the stove while facing it.

  • Page 92: Appendix D: Mobile Home Installation

    7000 Pellet Stove Installation and Operation Manual APPENDIX D: MOBILE HOME INSTALLATION Anchor the stove WARNING: FOR MOBILE HOME INSTALLATION, IT IS MANDATORY TO CONNECT THE STOVE TO AN OUTSIDE COMBUSTION AIR SOURCE. (SEE APPENDIX E) When installed in a mobile home, the stove must be anchored to the floor with two screws. Use the two anchoring holes (A) located for this purpose on each side of the pedestal, as shown on the following image.
  • Page 93 7000 Pellet Stove Installation and Operation Manual Fresh air intake Pellet pipe length and/or slip section Ceiling support Attic insulation shield Roof flashing Storm collar Pellet pipe length Vertical rain cap ______________________________________________________________________________________________ 93...

  • Page 94: Appendix E: Combustion Air Supply

    7000 Pellet Stove Installation and Operation Manual APPENDIX E: COMBUSTION AIR SUPPLY WARNING: FOR MOBILE HOME INSTALLATION, IT IS MANDATORY TO CONNECT THE STOVE TO AN OUTSIDE COMBUSTION AIR SOURCE. INSULATED PIPE SHOULD NEVER EXCEED 10 FEET. It is recommended to install an outside air inlet in or near the room where the stove is installed. When doing so, it is preferable to choose a wall which is not exposed to dominant winds, depending on the conditions surrounding your house.
  • Page 95 7000 Pellet Stove Installation and Operation Manual To complete the installation, make a hole of1/4" to 1/2" (6 mm à 13 mm) bigger than the insulate pipe diameter in the outside wall of the house at the chosen location. From outside, place the outside air inlet cap (E) in the hole (open side down) and fasten the register to the wall, with screw.
  • Page 96 7000 Pellet Stove Installation and Operation Manual Sources of Outside Combustion Air WARNING: IT IS FORBIDDEN TO DRAW COMBUSTION AIR FROM A BASEMENT, AN ATTIC, A GARAGE OR ANY CONFINED SPACE. • You can draw air from a ventilated crawl space underneath the floor. •...

  • Page 97: Appendix F: Installing The Optional Door Overlay

    7000 Pellet Stove Installation and Operation Manual APPENDIX F: INSTALLING THE OPTIONAL DOOR OVERLAY In order to complete the assembly of your Osburn 7000, you need to install the door overlay (A). See figure below for installation instructions: 1- Remove the wooden handle (A) which is secured by a washer (B) and a Philips type screw (C).

  • Page 98: Appendix G: Optional Hot Air Distribution Kit (Ac01343)

    7000 Pellet Stove Installation and Operation Manual APPENDIX G: OPTIONAL HOT AIR DISTRIBUTION KIT (AC01343) Example of a system installation FLOOR FLOOR See optional hot air distribution kit (AC01343) installation manual for a list of parts included in the kit. 98 ______________________________________________________________________________________________...

  • Page 99: Osburn Limited Lifetime Warranty

    7000 Pellet Stove Installation and Operation Manual OSBURN LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original retail purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your OSBURN dealer.

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