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Perfect power systems WM.20A01OP Manual

Power-lite wall mountable 200-490w indoor lighting inverter
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Power-Lite Wall Mountable 200-490W
Indoor Lighting Inverter
Perfect Power System
Phone: (800)-786-6915
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FAX no: (800)-246-2346
❖
Technical Assistance:
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Document No.: 700-MAN, Rev. A
All trademarks and registered trademarks are the property of their respective owners.
Due to continuous product improvement, this document is subject to change without prior notice
service@800pwrsrvc.com

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  • Page 1 Power-Lite Wall Mountable 200-490W Indoor Lighting Inverter Perfect Power System Phone: (800)-786-6915 ❖ FAX no: (800)-246-2346 ❖ Technical Assistance: service@800pwrsrvc.com ❖ Document No.: 700-MAN, Rev. A All trademarks and registered trademarks are the property of their respective owners. Due to continuous product improvement, this document is subject to change without prior notice...
  • Page 2 Notice of Rights This document contains proprietary and confidential information of the Perfect Power Systems. No part of this manual may be reproduced, copied, translated or transmitted, in any form or by any means, without the prior written permission of the company.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents TABLE OF CONTENTS INTRODUCTION Scope and Audience Safety and Warnings Warranty Registration and Warranty Certificate Request Service CHAPTER 1. SAFETY CHAPTER 2. OVERVIEW 2.1 Product Description 2.2 Product Features CHAPTER 3. HARDWARE OVERVIEW 3.1 Key Components CHAPTER 4.
  • Page 4 A.2 Auxiliary Output Circuit Breaker 10 amp (max. 3) A.3 Simple Network Management Protocol A.4 Communication interface, RS232 A.5 Floor mount brackets A.6 Remote Status A.7 Facility Interface (Dry Contacts) 700-MAN Page 4 of 50...

  • Page 5: Introduction

    Introduction Introduction Congratulations on selecting one of the fine products from the leader in power-protection technology. Our wide product offering includes Uninterruptible Power Systems (UPS), power conditioners, automatic voltage regulators, and specialty transformers (e.g., computer-grade, medical-grade). Since 1972, the manufacturer has shipped many of these fine products to discerning customers around the world for use on sensitive equipment and critical applications.

  • Page 6: Warranty Registration And Warranty Certificate Request

    Introduction Warranty Registration and Warranty Certificate Request Web: www.800pwrsrvc.com under download tab. Service If you require assistance, fill out a Service Report Form at www.800pwrsrvc.com, email us at service@800pwrsrvc.com, or call our 24-hour toll free hot line (800-797-7782). Please have the unit’s SERIAL NO.

  • Page 7: Chapter 1. Safety

    Safety Chapter 1. Safety This chapter contains safety precautions to observe when operating or servicing electrical equipment. The symbols shown are used extensively throughout this manual. Always heed these precautions because they are essential to the safe operation and servicing of this product. 700-MAN Page 7 of 50...
  • Page 8 Safety DANGER: This Equipment is intended to be permanently connected. Only factory-trained or authorized personnel should attempt to install or repair the unit or its battery system. Improper installation has proven to be the single most significant cause of start-up problems.
  • Page 9 Safety DANGER: All power to the unit must be locked and tagged "off" before performing any service or work on the unit. failure to do so could result in electrocution. DANGER: In case of fire involving electrical equipment, only carbon dioxide fire extinguishers, or those approved for use on electrical equipment, should be used.
  • Page 10 Safety DANGER: Lead-acid batteries contain hazardous materials. Batteries must be handled, transported, and recycled or discarded in accordance with federal, state, and local regulations. Because lead is a toxic substance, lead-acid batteries should be recycled rather than discarded. Do not dispose of batteries in a fire, the batteries may explode. Do not open or mutilate the batteries.

  • Page 11: Chapter 2. Overview

    Overview Chapter 2. Overview This chapter provides an overview of the Single-Phase Lighting Inverter Standard Series. It includes the system’s theory of operation & features. 700-MAN Page 11 of 50...

  • Page 12: Product Description

    Overview 2.1 Product Description The Single-Phase Lighting Inverter is manufactured to provide critical power for lighting during a power outage. The Lighting Inverter meets or exceeds the life safety codes of UL924 and UL1778. These codes were established to allow emergency lighting inverters to provide critical power to the lighting circuits during a power failure.
  • Page 13 Table 2-2. Model Numbers, Wall/Floor Mountable Lighting Inverter 90 minute battery backup (Batt. 24 VDC) Cabinet Model Watts Input/Output BTU/HR* Dimension Numbers (W”xH”xD”) WM.20A01OP 120V/120V WM.20R01OP 277V/120V 200W 24 X 17 X 9.5 WM.20R25OP 277V/277V WM.20A25OP 120V/277V WM.30A01OP 120V/120V WM.30R01OP...

  • Page 14: Product Features

    Overview 2.2 Product Features The Single-Phase double conversion on-line Emergency Lighting Inverter uninterruptable, clean, Single-Phase power to your critical systems while keeping batteries continuously charged and provide a back-up in the event of a utility power failure. If a power failure lasts longer than the rated UPS backup time, your UPS will shut down systematically, avoiding battery discharge.
  • Page 15 Overview 2.2.1 Efficiency Optimizer function The Efficiency Optimizer Function is a new feature of your UPS that adds cost effectiveness, provides minimal power loss and reduced power consumption. Alternating between bypass and on-line modes is achieved automatically and in accordance with the conditions of the utility power to obtain greatest efficiency, on-line mode may function during times of intermittent utility power availability and bypass mode when power flows smoothly.
  • Page 16 Overview 2.2.4 Bypass Enable: Under the Following Conditions, the bypass will be enabled: 1. Overload 2. Inverter failure 3. Over temperature 4. DC bus failure 700-MAN Page 16 of 50...

  • Page 17: Chapter 3. Hardware Overview

    Hardware Overview Chapter 3. Hardware Overview This chapter provides an overview of the system hardware. 100-MAN 700-MAN Page 17 of 50 Page 17 of 50...

  • Page 18: Key Components

    Hardware Overview 3.1 Key Components Figure 3-1 shows the key system components and describes them. BATTERY BATTERY VENT PLUG SHOULD BE NEAREST TO LOUVERS ON BOTH SIDES Figure 3-1. Power-Lite Key Components 700-MAN Page 18 of 50...
  • Page 19 Hardware Overview Table 3-1. Key Components description Callout Components Function Conveniently located close to knock outs terminal blocks Input / Output / DC Connection for Input, Output and Battery connection. Auxiliary Norm ON C.B options,1pole, 20amp (maximum Optional Aux. Output Breaker(s) Connection of 3 each).

  • Page 20: Chapter 4. Installation

    Installation Chapter 4. Installation This chapter describes how to install the system. It includes pre-installation information along with guidelines for storing the system for future use. 100-MAN 700-MAN Page 20 of 50 Page 20 of 50...

  • Page 21: Delivery Space Requirements

    Installation 4.1 Delivery Space Requirements The following figures show the dimensions of the system cabinets as well as key components used for cable access and mounting. Verify that the delivery area, the destination, and the path between them meet the standard delivery clearance and weight requirements of the system.

  • Page 22: Site Considerations

    Installation Note: Do not remove any knockouts that will not be used 4.2 Site Considerations Planning the proper location and layout of the system prior to installing it is essential for successful operation. To ensure normal operation and to avoid unnecessary maintenance, plan your site configuration and prepare your site before installation.
  • Page 23 Installation 4.2.1 Operating Environment The location you choose for installation should confirm to the following conditions. Table 4-1. Inverter Environmental Specifications Inverter Environment Description Operating Temperature: 0 to 40C (32 to 104F) Battery compartment to be kept at battery operating temperature Altitude: 1,829 meters (6,000 feet) de-rate 10% for each additional 305 meters (1,000 feet) up to 2,744 meters (9,000 feet)
  • Page 24 Installation 4.2.4 Inspecting the Shipment The equipment included in your shipment consists of one Lighting Inverter cabinet. Batteries will typically ship separately unless specified otherwise. The contents are covered with protective wrapping and packaged in heavy-duty cardboard. Each item is labeled with the component name for easy identification.
  • Page 25 Installation 4.2.6 Climatization Units that are shipped or stored at extreme temperatures require time to adjust to operating temperatures before startup. If the unit arrives in hot or cold weather, do not unpack it until it has been allowed to reach room temperature (one to two hours). Immediately exposing the unit to warm temperature can cause condensation to occur, which could damage the electronics.
  • Page 26 Installation 4. Determine which knockouts will be used to route cables into and out of the unit. Remove only the conduit knockouts that are to be used. 5. Measure the locations for the conduits on the conduit knockouts. 6. Punch holes in the conduit knockouts. 7.
  • Page 27 Installation 4.2.9.1 Input/Output/Load Connection Figure 4-2. Power connection SYTEM RATING INPUT / OUTPUT/ DC TB (WATTS) 200W – 490W #22 - #10 AWG Table 4-3. Battery Torque Values SYTEM RATING (BATTERY TYPE) TORQUE (INCH LBS) (BATTERY TYPE) TORQUE (INCH LBS) (WATTS) 200W HPS12-90W-X (55 IN-LBS)
  • Page 28 Installation 4.2.10 Storing the System If you will not be using the system as soon as you receive it, keep it in its original packing material and store it in an indoor environment that meets the following conditions. Specification Description Ambient -20°...

  • Page 29: Chapter 5. Operation

    Operation Chapter 5. Operation This chapter describes how to operate the unit. 700-MAN Page 29 of 50...

  • Page 30: Starting The Unit

    Operation 5.1 Starting the Unit Please be sure not to start up the unit without the assistance of a factory trained, authorize personal as failure to do so may damage the unit and void the unit warrantee. To request a start-up: Either complete the form on line (6002-1545) and email it to service@800pwrsrvc.com fax a printed copy to Power Services at (323) 721-3929.

  • Page 31: Turning On The Unit

    Operation 5.2 Turning ON the Unit Follow the instructions below for the UPS operation. Figure 5-1 LCD Display ⚫ Ensure that installation was correct and successful and that the input power cable is connected to a well-grounded outlet. ⚫ The UPS can be started by pushing the button on the front panel.
  • Page 32 Operation 5.2.1 Button Operation Please note the three operating buttons on the front panel: 1. “ ” is an ON/ OFF button: (a). Push the “ ” button (at least 3 seconds) to turn on the UPS. (b). When UPS is working, push the “ ”...
  • Page 33 Operation 5.2.3 Normal Display The UPS status is shown in normal display mode. From here you have a choice to go to UPS meters display and the Setting display by pushing the button. 5.2.4 UPS meters Display Various measurements are available through the UPS meters display; pressing the button will scroll through the following meters: LCD message Description...
  • Page 34 Operation 5. Press the button to scroll through the options for the selected parameter; Press button to select the option. You may be prompted to save the selection, if so press the button to either confirm or save your selection. Other options are saved and started automatically. See the table below for further details. 6.
  • Page 35 Operation 0 (only internal batteries) This setting is needed Number of 1(one external External battery Cabinet For UPS to predict cabinet) Packs Backup time 2 (two external cabinets) Sit Fault You can enable or disable the site wiring Site wiring Enable /Disable Disable alarm...
  • Page 36 Operation 5.2.8 Alarm indicators The UPS gives the following audible alarms: ⚫ If UPS is on battery and the ON BATTERY LED is on, UPS will beep every 5 seconds. ⚫ If the battery capacity is low and the ON BATTERY LED is flashing, the UPS will beep twice every 5 seconds. ⚫...

  • Page 37: Chapter 6. Maintenance

    Maintenance Chapter 6. Maintenance This chapter describes how to maintain the unit. 100-MAN 700-MAN Page 37 of 50 Page 37 of 50...

  • Page 38: Maintenance

    Maintenance 6.1 Maintenance 6.1.1 Safety Precautions Observe the following safety precautions when performing maintenance on the unit. DANGER: Read and understand this section thoroughly before performing any maintenance work on or around the UPS. Read the battery manufacturer's manual and material safety data sheets before working on or near the batteries.

  • Page 39: Preventative Maintenance

    Maintenance 6.2 Preventative Maintenance UPS operator maintenance consists of the basic tasks in this section. Other maintenance functions require factory Certified Service personnel. 6.2.1 Maintaining an Operator's Log Careful record-keeping ensures proper maintenance of the unit and assists in the correction of any abnormal conditions.
  • Page 40 Maintenance DANGER: Do not dispose of a battery or batteries in a fire. The batteries may explode causing death or serious injury. Caution: Do not substitute batteries from other manufacturers without the express approval of the manufacturer Customer Service personnel. Caution: Lead-acid batteries contain hazardous materials and must be handled, transported, and recycled or scrapped in accordance with federal, state, and local regulations.
  • Page 41 Maintenance Caution: Battery Cell temperatures shall not exceed 92° F for more than 30 days annually. Caution: Batteries are required to be installed and charged within 90 days of shipment. 6.2.4 Batteries Although the individual batteries are sealed and require only minimal maintenance, they should be given a periodic inspection and electrical check.

  • Page 42: Fru Replacement

    Maintenance 6.2.7 Battery Terminals Check for discoloration, corrosion, and connection integrity. Clean and tighten as necessary. To access battery terminals: Remove the top strapping material located at the lower front of the battery shelf. Pull the battery forward to access the battery connections. Disconnect the cables connected to the battery, and then use a protective boot or electrical tape to insulate the cables to prevent accidental shorts.

  • Page 43: Chapter 7. Troubleshooting

    Specifications Chapter 7. Troubleshooting This chapter describes typical troubleshooting steps. 700-MAN Page 43 of 50...
  • Page 44 Specifications Displayed on LCD Audible Alarm Alarm Description What You Should Do Shut off the least important The UPS is overloaded (in Line equipment connected to the Mode). Your equipment needs Two Beeps per UPS. If this solves the Output Overload more power than the UPS can second overload problem, the UPS...
  • Page 45 Specifications Displayed on LCD Audible Alarm Alarm Description What You Should Do UPS mains connector polarity 1 Beep per Voltage detected Between Wrong. Rotate the connector Site wiring Fault second Neutral and Ground UPS installed to mains supply without ground. 1 Beep per Wrong AC Line backed up during Line abnormal...

  • Page 46: Chapter 8. Specifications

    Specifications Chapter 8. Specifications This chapter provides detailed information on the electrical and physical characteristics of the Single-Phase Lighting Inverter. 700-MAN Page 46 of 50...
  • Page 47 Specifications Specifications for 120V/277V Capacity (W) 200W 300W 490W Voltage Single Phase 120Vac or 277V Voltage Range 120Vac ±10% or 277V Input Frequency 50Hz or 60Hz +/- 4Hz Power Factor > 95% Voltage (on battery) Single Phase 120Vac or 277V Voltage Range 120Vac ±2% or 277V Frequency (on battery)

  • Page 48: Appendix A - Options

    Appendix A – Options This appendix provides detailed information about the options available for the Single-Phase Lighting Inverter 700-MAN Page 48 of 50...

  • Page 49: Auxiliary Transient Voltage Surge-Suppressor (Tvss)

    A.1 Auxiliary Transient Voltage Surge-Suppressor (TVSS) The TVSS contains energy-absorbing components designed for specific line configurations. If protection components become damaged by absorbed transients, the device shows a reserve flag that indicates a need for replacement. The unit remains operational, but without surge protection. A.2 Auxiliary Output Circuit Breaker 10 amp (max.
  • Page 50 A.4 Communication interface, RS232 The communication device for the UPS and PC comes as a complete package with power management software. Only the communication cable provided with UPS may be used to connect to your computer, which is accomplished through the UPS RS232 port. Also ensure that the operating system on your computer is supported. For further information, refer to Section 5.2.10 of this document.

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