TJM 947TJMTQ95SAB Fitting Instructions Manual

Torq winch

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FITTING INSTRUCTIONS
Torq Winch 9,500lb Steel / 9,500lb Synthetic /
Product:
12,000lb Synthetic
Vehicle:
Generic
947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA
Part No.
VEHICLE RECOVERY
ELECTRIC WINCH
For product warranty please refer to our website www.tjm.com.au
File: F-5969 20-07-23
Page 1 of 18
20/07/2023

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Summary of Contents for TJM 947TJMTQ95SAB

  • Page 1 Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. VEHICLE RECOVERY ELECTRIC WINCH For product warranty please refer to our website www.tjm.com.au File: F-5969 20-07-23...
  • Page 2: Table Of Contents

    FITTING INSTRUCTIONS Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. TABLE OF CONTENTS SAFETY PRECAUTIONS ...................... 3 WINCH OPERATION WARNINGS ..................4 INSTALLATION ........................6 CLOCKING GEARBOX HOUSING ................
  • Page 3: Safety Precautions

    Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. SAFETY PRECAUTIONS Warning! Observe safety precautions for personal safety and the safety of others. Improper equipment operation may cause personal injury and equipment damage.
  • Page 4: Winch Operation Warnings

    4. Never connect the hook back to the cable. This causes cable damage. Always use a tree trunk protector strap or winch cable extension strap, which can be found in the TJM Recovery kit. 5. Observe the operation of the winch from the safety of the vehicle cabin. Stop the winching process every metre or so to assure the cable is not pulling up in one corner of the winch drum.
  • Page 5 Always wear eye protection when working around a battery. ▪ Have the engine running when using the winch, to avoid flattening the battery. ▪ It is recommended that a TJM Dual Battery System is fitted. ▪ The minimum battery requirement is 650 CCA. 14. Winch Cable: ▪...
  • Page 6: Installation

    Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. INSTALLATION CLOCKING GEARBOX HOUSING Winch gear housing can be clocked in 8 ways allowing the user to position the clutch lever at 8 equidistant locations (0°, 45°, 90°, …., 360°).
  • Page 7 Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. 2. Carefully remove the gearbox away from the cable drum. Diagram 2. 3. Unscrew all the 8 Allen head cap screws holding the gearbox foot casting to the gearbox housing.
  • Page 8 Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. 5. Line up the 8 holes, ensuring that the gasket is also lined up between the gearbox foot casting & gearbox housing.
  • Page 9: Mounting Your Winch

    Check that the mounting system has been tested and approved for winch fitment in the airbag equipped vehicle. 2. TJM Products manufacture winch mounting frames and / or Frontal Protection Systems to suit most popular vehicles. Winch frames are packaged with detailed fitting instructions.
  • Page 10: Electrical Connection

    947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. ELECTRICAL CONNECTION For self-recovery work, the fitment of a TJM Dual Battery System is recommended. A fully charged battery and proper connections are essential. Run the vehicle engine during winching operations to keep batteries (2) charged.
  • Page 11: Control Box Motor Mount Instructions

    Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. NOTE: 1. Your battery must be kept in good condition. 2. Be sure battery cables are not drawn taught across any surfaces, which could possibly damage them.
  • Page 12: Isolator Switch Installation

    Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. ISOLATOR SWITCH INSTALLATION It is recommended that an isolator switch be installed with your winch to isolate the winch to prevent inadvertent operation of the winch. It is recommended that the isolator switch we fitted in a location where is it easily accessible when winching.
  • Page 13 Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. 2. Pull the strands apart to flatten the rope as much as possible. 3. Feed the flattened rope into the slot in the puck.
  • Page 14: Winch Operation

    Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. WINCH OPERATION SUGGESTION The best way to get acquainted with how your winch operates is to take a few test runs before you actually need to use it.
  • Page 15: Maintenance

    Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. MAINTENANCE WINCH It is highly recommended that the winch be operated regularly (once a month). Simply power the cable out 15m, free spool 5m and then power back in.
  • Page 16: 9500Lb Winch Features & Specifications

    FITTING INSTRUCTIONS Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. 9500lb WINCH FEATURES & SPECIFICATIONS Single line rated pull 9500lbs (4310kg) single-line Motor 4.9hp / 3.6kw, Series Wound...
  • Page 17: 12000Lb Winch Features & Specifications

    FITTING INSTRUCTIONS Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. 12000lb WINCH FEATURES & SPECIFICATIONS Single line rated pull 12000lbs (5445kg) single-line Motor 4.9hp / 3.6kw, Series Wound...
  • Page 18: Control Box Relocation Drilling Template

    Torq Winch 9,500lb Steel / 9,500lb Synthetic / Product: 12,000lb Synthetic Vehicle: Generic 947TJMTQ95SAB / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA Part No. CONTROL BOX RELOCATION DRILLING TEMPLATE For product warranty please refer to our website www.tjm.com.au File: F-5969 20-07-23...

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