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PowerFlow 1600 Series Manual

Intelligent electropneumatic valve positioner

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1600 Series Intelligent Electropneumatic
Valve Positioner
1600 Position controller
1601 Process controller
1602 Position controller(Profibus-DP)
1600 series intelligent electro-
pneumatic valve positioner is
designed for integral pneumatic
control valve, particularly suitable
for angle seat valves and diaphr-
agm valves.
The product is easy to operate and
has rich software functions.
It can easily be operated via the
LCD and keypad.
The positioner adjusts the valve
position quickly and accurately
through detecting the position
sensor signal.
Compact stainless steel design
l
Electrical waterproof connectors
l
LCD with backlight
l
Easy to start-up
l
Rich additional software functions
l
Material
Power supply
Set-point signal
(1600/1601)
Input resistance for set-
point signal
(1600/1601)
Control medium
Dust concentration
Particle density
Pressure condensation
point
Oil concentration
Ambient temperature
Pneumatic connection
Electrical connection
Supply pressure
Air flow rate
Stroke control range
Installation
Protection class
Power consumption
Explosion-proof class
(1600/1601)
Technical data
PC、PA6-GF30、Stainless Steel、SI
24V DC ±10%
0/4-20mA or 0-5/10 V
240Ω at 0/4-20mA, 21KΩ at 0-5/10V
neutral gases, air DIN ISO 8573-1
Solid particle size and density Class 3
Dew point Class 3
Oil content Class 3
0-70°C
Plug-in hose connector G1/4(internal
Φ6mm
M12 3-pins B-coded(cable ø 4-6mm)
M12 4-pins D-coded(cable ø 4-6mm)
M12 5-pins A-coded(cable ø 4-6mm)
3~7 bar, specific values depending on
the actuator
17 l/min(input pressure of 0.6Mpa)
58 l/min(input pressure of 0.6Mpa
,only single-acting)
Line 5-50mm
Angle 90°
As required, Preferably with actuator in
upright position, Screw
IP66
<5W
Ex nA II C T4

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Summary of Contents for PowerFlow 1600 Series

  • Page 1 1600 Series Intelligent Electropneumatic Valve Positioner Compact stainless steel design Electrical waterproof connectors LCD with backlight 1600 Position controller 1601 Process controller Easy to start-up 1602 Position controller(Profibus-DP) Rich additional software functions Technical data Material PC、PA6-GF30、Stainless Steel、SI Power supply 24V DC ±10%...
  • Page 2 Combinations Diaphragm control valve Angle seat control valve Structure LCD and key panel Stainless steel body casing Main body casing Electrical connection Pneumatic connection Actuator connection...
  • Page 3: Technical Specifications

    Technical specifications 1600 Without process control function Product series 1601 With process control function 1602 Without process control function (Profibus-DP) N No feedback signal Feedback signal Y 4-20mA feedback signal S Single-acting Actuator type D Double-acting S2 Line 5-25 mm S3 Line 25-50 mm Valve max stroke S4 Angle 90°...
  • Page 4 Dimensions...
  • Page 5 Interface angle adjustment The angel can be adjusted between the positioner and the valve.If need to adjust the interface angle,relaxing the hexagon screw in place A first.Then adjusting the angle clockwise or counter-clockwise in 180°range. After adjusting the angle, locking the angle by the hexagon screw.
  • Page 6: Electrical Connections

    Electrical connections X2 (1601) Description Signal type Transmitter input + +24 V Transmitter signal 4-20 mA output Transmitter GND X3 (1600/1601) X3 (1602) Description Signal type Description Signal type Power supply + +24 V Power supply + +24 V Power supply GND Power supply GND 0/4 –...
  • Page 7 Pneumatic connections Air supply enter(built-in filter, filter size 5 μm) Air exhaust Check valve Pilot air outlet 1 Pilot air outlet 2 Signal flow diagram Valve opening Position Positioner Pilot valve Control valve setpoint system Position sensor system Position control loop Process variable Position...
  • Page 8: Schematic Diagram

    Additional software functions l Safety position setting for the position controller. l Selection of the transfer characteristic l Configuration of signal level fault detection. between set-point value and stroke. l Activating of the binary input. l Sealing function for position controller. l Configuration of the outputs.
  • Page 9 Function comparison for all types FUNCTION 1600 1601 1602 1500 Explosion-proof √ √ × × Process control √ × × × 4-20mA signal input √ √ √ × 4-20mA signal output ○ ○ × ○ Autotune √ √ √ √ Valve position manual adjustment √...
  • Page 10 Valve match...
  • Page 11 1600系列智能电气阀门定位器 1600 位置控制器 1601 过程控制器 l 不锈钢外壳设计 1602 位置控制器(Profibus-DP) l 电气防水接头 l 带背光液晶显示屏 l 快速简易启动 l 丰富的附加功能 技术参数 聚碳酸脂(PC)硅橡胶(SI) 材料 聚酰胺(PA6-GF30)不锈钢(304) 直流 24V ±10% 电源 信号输入 0/4 to 20mA 或 0 to 5/10 V (1600/1601) 0/4-20mA信号时 240Ω 设定信号输入阻抗 (1600/1601) 0-5/10V信号时 21KΩ 压缩空气要求...
  • Page 12 组合方式 隔膜式调节阀 角座式调节阀 产品结构 液晶屏和按键面板 不锈钢外壳 主壳体 电气接口 气动接口 执行器连接件...
  • Page 13 技术规格 1600 不带过程控制功能 1601 带过程控制功能 产品系列 1602 不带过程控制功能(Profibus-DP) N 无反馈信号 反馈信号 Y 4-20mA反馈信号 S 单作用 执行机构类型 D 双作用 S2 直行程5-25 mm S3 直行程25-50 mm 阀门最大行程 S4 角行程 90° Q1 17 l/min 输出气体流量 Q2 58 l/min T1 G1/4 T2 M16 * 1 螺纹规格...
  • Page 14 机械尺寸...
  • Page 15 操作界面角度调整 将定位器与阀门连接之后,定位器可与阀门之间做角度调整。若需要调整 定位器操作界面角度,松开A处的内六角紧定螺钉后,顺时针或逆时针180° 范围内调整到需要的角度,再拧紧紧定螺钉。 180° 180°...
  • Page 16 电气接口 X2 (1601) 端子号 描述 信号类型 变送器输入 + +24 V 变送器信号输 4-20 mA 出 变送器 GND X3 (1600/1601) X3 (1602) 端子号 描述 信号类型 端子号 描述 信号类型 电源 + +24 V 电源 + +24 V 电源GND 电源GND 0/4–20mA 或 设定信号输入 + 0–5/10 V 设定信号输入GND X1 (1600/1601)
  • Page 17 气动接口 气源进入(内置滤网,过滤尺寸5μm) 排气 单向阀 先导气口1 先导气口2 信号流程示意图 阀门开度 位置设定值 位置控制器 先导阀 调节阀 位移测量系统 位置控制回路 过程量 变化 位置控 制回路 过程 过程量设定值 过程控制阀 变送器 过程控制回路...
  • Page 18 软件附加功能 l 阀门传输特性设置 l 安全位置的设置 l 紧闭功能设置 l 输入信号错误检测. l 输入信号和设定值间的作用方向设置 l 二进制输入信号功能激活 l 阀门行程限制 l 输出信号功能配置 l 密码保护功能 l 控制参数校正 l 控制参数的设置 l 手动控制速度设置 l 密码保护 原理图 面板操作 输入 输出 设定信号 模拟量信号 4-20mA, 0-20mA, 4-20mA, 0-20mA, 0-10V,0-5V 0-10V,0-5V 二进制信号 二进制信号...
  • Page 19 各型号功能对比 1600 1601 1602 1500 功能 防爆 √ √ × × √ 过程控制 × × × 4-20mA 信号输入 √ √ √ × 4-20mA 信号输出 ○ ○ × ○ 自整定 √ √ √ √ 手动调节阀位 √ √ √ √ 紧闭功能 √ √...
  • Page 20 阀门匹配...

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16011602