Page 1 Electric Service Manual Motorcycle...
Page 2 • FELO Technology (Shanghai) Co., Ltd. constantly seeks to improve its products. As such the contents and specifications herein may be changed without prior notice. • No part of this manual may be reproduced in any form or by any means without the prior permission of FELO Technology (Shanghai) Co., Ltd.
Page 3: Table Of Contents
Table of Contents 1 Basic Instructions 6 Power system Safety precautions ....1 Reduction gearbox ..... 61 Using this manual ....3 Motor assembly ..... 65 2 Motorcycle Information 7 Body Structure Model ....5 Front wheel ..... 69 Vehicle information ....5 Front wheel speed sensor .....
Page 4 MEMO...
Page 5: Basic Instructions
1 Basic Instructions Safety precautions ■ For the safety of the motorcycle owner Proper repair and maintenance is crucial for the safety of the motorcycle and its owner. Any error or negligence in motorcycle maintenance may cause a malfunction during the motorcycle's operation, and this may in turn cause damage to the motorcycle or personal injuries.
Page 6 Basic Instructions ■ Important safety precautions: When inspecting and repairing the high-voltage system, please follow the instructions below. ● When carrying out repair or maintenance of the motorcycle, please always wear safety protection gears, and use insulation tools. Please always check safety protection gears and insulation tools before using. ●...
Page 7: Using This Manual
Basic Instructions Using this manual ■ Symbols These symbols used in this manual indicate specific maintenance and repair procedures. If there is any need for additional information relating to these symbols, such information will be provided in the corresponding text specifically without use of the symbols.
Page 8 MEMO 4 Service Manual...
Page 9: Motorcycle Information
2 Motorcycle Information Model Classic Sci-Fi Green Graffiti Space Grey Obsidian Black Model FW06-01 FW06-02 FW06-03 Vehicle information Chassis number Motor model Product label Service Manual 5...
Page 10 MEMO 6 Service Manual...
Page 11: Technical Information
3 Technical Information Technical parameters ■ Main parameters Items Specification Total length 1830 mm Total width 755 mm Total height 1095 mm Wheel base 1240 mm Size Saddle height 800 mm Ground clearance 162 mm Curb weight 125 kg Maximum load 150 kg Chassis Chassis type...
Page 12 Technical Information Items Specification Charging method CC-CV Input 100-240 Vac Charger Output 70-108 V/7.4 A Cooling method Air cooling Power battery fuse 150 A Fuse DC input fuse USB charging fuse Power-off switch Power-off switch 63 A Motor installation position Central installation Type Permanent magnet...
Page 13 Technical Information Universal torque Items Tightening torque (N·m) M4 Bolt, nut M5 Bolt, nut 3.5-6 M6 Bolt, nut 7-14 M8 Bolt, nut 18-30 M10 Bolt, nut 30-45 M12 Bolt, nut 50-60 M14 Bolt, nut 60-80 M4 Self-tapping screw 0.5-1.5 M5 Self-tapping screw ■...
Page 14 Technical Information ■ Table of Conversion of Measurement Unit Metric unit to Imperial unit Category Metric unit Multiplier Imperial unit Weight 0.04 N·m 0.72 ft·lb Torque N·m 8.68 in·lb Speed km/h 0.62 0.62 3.28 Distance 1.094 0.04 0.04 Volume 0.88 Temperature °C 9/5 + 33.8...
Page 15: Wiring Of The Pulling Wire And Wiring Harness
Technical Information Wiring of the pulling wire and wiring harness Left brake signal cable Right brake signal Rear brake oil pipe Left combination cable Right combination switch cable switch cable Front brake upper oil pipe Meter cable Front right turning signal light cable (blue) Front left turning signal light cable (orange) Ground cable ABS connector cable...
Page 16 Technical Information Front brake oil pipe Left combination switch cable Rear brake oil pipe Right combination switch cable Handlebar Left brake signal cable Right brake signal cable Right brake Left combination switch cable signal cable Right combination Left brake signal cable switch cable Meter cable Right combination...
Page 17 Technical Information Front turn signal light cable USB connector cable Head support Brake signal cable Speed sensor cable Meter cable Ground cable Cushion pulling wire Battery cable Headlight connector Main wiring harness Cushion pulling wire Chassis Horn cable Rear brake oil pipe VCU connector cable Service Manual 13...
Page 18 Technical Information Left/right combination switch cable Turning handle cable Head support Charging cable ABS connector cable Main wiring harness Front brake oil pipe Speed sensor cable Front brake oil pipe (ABS lower pump oil pipe) Speed sensor cable 14 Service Manual...
Page 19 Technical Information Main wiring harness Rear brake oil pipe Chassis Headlight cable Chassis DC-DC cable Resolver plug-in cable OBD cable Main wiring MCU plug-in cable Cushion harness pulling wire Tail light cable Air switch cable Battery pack middle support Cushion pulling wire Chassis Auxiliary discharge plug-in License plate...
Page 20 Technical Information Tail light cable Side stand cable License plate light cable Tail light cable License plate light cable Rear brake oil pipe Side stand cable Rear brake oil pipe Lower rocker arm Rear brake oil pipe License plate light cable 16 Service Manual...
Page 21 Technical Information DC-DC cable Main wiring harness Battery pack positive power line Battery pack negative power line Motor resolver cable Motor three-phase cable Service Manual 17...
Page 22 MEMO 18 Service Manual...
Page 23: Maintenance Schedule
4 Spot Inspection and Adjustment Introduction This chapter describes the inspection items and adjustment methods required in a regular inspection. The maintenance measures will enable your motorcycle to always be in good condition, with improved after-sales service , thus saving maintenance cost. Maintenance schedule Every two years Every year...
Page 24: Spot Inspection And Adjustment
Spot Inspection and Adjustment Spot Inspection and Adjustment ■ Spot inspection of the speed-control handlebar When the power switch is in the (OFF) position, check whether the speed-control handlebar can be turned from the fully-closed to the fully-opened position smoothly. If the operation is impeded, please replace the faulty parts.
Page 25 Spot Inspection and Adjustment ■ Discharge air from the front brake system and replace the brake fluid Discharge air and replace the brake fluid according to the following procedure: 1. Open the upper brake pump cover. 2. Insert the drain hose to the lower brake pump drain bolt.
Page 26 Spot Inspection and Adjustment ■ Discharge air from the rear brake sys- tem and replace the brake fluid Discharge air and replace the brake fluid according to the following procedure: 1. Open the cover of the upper brake pump, remove the rear lower brake pump, and place a special partition between brake pads.
Page 27 Spot Inspection and Adjustment ■ Front brake pad • When the front brake pad is worn such that it reaches the front brake pad lining indication mark, please replace the brake pad timely. Bottom of the wear indication mark Thickness of the front brake pad lining: 3.0 mm (which is worn to the bottom of the indication mark.) Wear Make sure to replace the left and...
Page 28 Spot Inspection and Adjustment ■ Front fork 1. Place the motorcycle vertically on a flat and hard surface. 2. Perform the following spot inspection: • Inner tube If there is any external damage or scratch , please replace the front fork assembly. Please refer to Page 83.
Page 29 Spot Inspection and Adjustment ■ Changing front shock absorber hy- draulic oil 1. Loosen the shock absorber sealing bolt. Remember to apply pressure to the bolt before removing it to prevent the spring from suddenly ejecting. Remove the spring. Take note not to allow the spring from ejecting when loosening the bolt.
Page 30 Spot Inspection and Adjustment 3. Add about 57 mL of 46# hydraulic oil. 4. Tighten the sealing bolt with a torque of about 35 N·m after placing the spring inside the shock absorber. 26 Service Manual...
Page 31 Spot Inspection and Adjustment ■ Tire 1. Perform the following spot inspection: • Tire pressure If the tire pressure exceeds the specified air pressure, adjust it to the specified value. 1-person riding: Front tire: 200 kPa Rear tire: 200 kPa 2-person riding: Front tire: 225 kPa Rear tire: 225 kPa...
Page 32 Spot Inspection and Adjustment ■ Spot inspection and adjustment of the steering column 1. Place the motorcycle vertically on a flat and hard surface. 2. Perform the following spot inspection: a. Hold the steering handlebar and shake it from left to right to check the limit block. b.
Page 33 Spot Inspection and Adjustment ■ Spot inspection and lubrication of var- ious wiring harnesses Place the motorcycle vertically on a flat and hard surface. 1. Perform the following spot inspection: • External pull cable If the external pull cable is damaged, promptly replace it.
Page 34 Spot Inspection and Adjustment ■ Adjust the drive belt tension 1. Perform the following spot inspection: a. Point the sonic belt tension tester sensor at the belt. b. Gently tap the belt with a screwdriver or a small metal rod. c.
Page 35: Exterior Plastic Parts
5 Exterior Plastic Parts Overview of exterior plastic parts 1. Rear-view mirror →Page 32 11. Passenger seat front cover →Page 46 2. Windshield →Page 33 12. Rear tail light and seat bucket enclosure assembly →Page 47 3. Tool box assembly →Page 34 4.
Page 36: Rear-View Mirror
Exterior Plastic Parts Rear-view mirror Torque Materials No. Part name Quantity (N·m) FW06-66101-00 Left rear-view mirror FW06-66102-00 Right rear-view mirror 32 Service Manual...
Page 37: Windshield
Exterior Plastic Parts Windshield Torque Materials No. Part name Quantity (N·m) FW06-11301-00 Windshield A06012-321-1P0 M6*12-Half round head-Hexagon socket screw Service Manual 33...
Page 38: Tool Box Assembly
Exterior Plastic Parts Tool box assembly Torque Materials No. Part name Quantity (N·m) Tool box assembly A05016-310 M5*16-Round head-Cross self-tapping screw FW06-11406-00 handlebar lock cover A04020-310 M4*20-Round head-Cross self-tapping screw 34 Service Manual...
Page 39 Exterior Plastic Parts Torque Materials No. Part name Quantity (N·m) FW06-11401-00 Tool box FW06-11405-00 Toolbox bucket FW06-11402-00 Toolbox lid FW06-11404-00 Rotating fastener FW06-11407-00 Toolbox lid rotating connectors FW06-11403-00 Toolbox lid switch B04-2-ST4P2 M4 clip nut A04012-310 M4*12-Round head-Cross self-tapping screw Service Manual 35...
Page 40: Handlebar Shield Assembly
Exterior Plastic Parts Handlebar shield assembly · Tool box assembly → 34 Torque Materials No. Part name Quantity (N·m) FW06-11304-00 handlebar shield A04012-310 M4*12-Round head-Cross self-tapping screw 36 Service Manual...
Page 41: Head Cover Panel
Exterior Plastic Parts Head cover panel · Handlebar shield assembly → 36 Torque Materials No. Part name Quantity (N·m) Head cover panel assembly A05016-310 M5*16-Round head-Cross self-tapping screw A04012-310 M4*12-Round head-Cross self-tapping screw Service Manual 37...
Page 42 Exterior Plastic Parts · Headlight assembly and port model → 109 · Front turn signal light and port model → 111 Torque Materials No. Part name Quantity (N·m) FW06-11101-00 Left front end FW06-11102-00 Left front end spoiler FW06-11201-00 Right front end FW06-11202-00 Right front end spoiler FW06-11302-00...
Page 43: Front Fender Assembly
Exterior Plastic Parts Front fender assembly Torque Materials No. Part name Quantity (N·m) FW06-16101-00 Front mud guard A06012-321-1P0 M6*12-Half round head-Hexagon socket screw FW06-64101-00 Side reflector FW06-64104-00 Side reflector flat gasket FW06-64105-00 Side reflector nut Service Manual 39...
Page 44: Seat Bucket Assembly
Exterior Plastic Parts Seat bucket assembly Torque Materials No. Part name Quantity (N·m) Seat bucket assembly FW06-14404-00 Seat bucket rubber pad bushing M6*16-Half round head with the pad-Hexagon A06016-721-1P0 socket screw FW06-14403A-00 Seat bucket rubber gasket 40 Service Manual...
Page 45 Exterior Plastic Parts Torque Materials No. Part name Quantity (N·m) FW06-14401-00 Seat bucket FW06-14402-00 Steel cover FW06-17100A-00 Main seat cushion FW06-17104-00 Seat rotation support FW06-17105-00 M6 Flange nut FW06-17106-00 M8 Pin (1 thread pitch) Service Manual 41...
Page 46: Passenger Seat Assembly
Exterior Plastic Parts Passenger seat assembly Torque Materials No. Part name Quantity (N·m) FW06-17200A-00 Passenger seat cushion M6*16-Half round head with the pad-Hexagon A06016-721-1P0 socket screw 42 Service Manual...
Page 47: Left/Right Tail Lining Assembly
Exterior Plastic Parts Left/right tail lining assembly Torque Materials No. Part name Quantity (N·m) FW06-14102-00 Left tail lining FW06-14202-00 Right tail lining FW06-FJ-001 Expansion screw Service Manual 43...
Page 48: Tail Cover Panel Assembly
Exterior Plastic Parts Tail cover panel assembly · Left/right tail lining assembly → 43 · Seat bucket assembly → 40 · Passenger seat assembly → 42 Torque Materials No. Part name Quantity (N·m) Tail cover panel assembly M6*20-Half round head with the pad-Hexagon A06020-721-1P0 socket screw A05012-321-0P8...
Page 49: Fw06-11302-00
Exterior Plastic Parts Torque Materials No. Part name Quantity (N·m) FW06-14101-00 Left tail trim panel FW06-14201-00 Right tail trim panel FW06-14301-00 Rear tail bottom panel lining FW06-14302-00 Rear bottom panel A04012-310 M4*12-Round head-Cross self-tapping screw M4*12-Half round head with the pad-Cross A04012-710 self-tapping screw Service Manual 45...
Page 50: Passenger Seat
Exterior Plastic Parts Passenger seat front cover · Seat bucket assembly → 40 · Passenger seat assembly → 42 Torque Materials No. Part name Quantity (N·m) FW06-14303-00 Passenger seat front cover A05016-310 M5*16-Round head-Cross self-tapping screw 46 Service Manual...
Page 51: Rear Tail Light And Seat Bucket Enclosure Assembly
Exterior Plastic Parts Rear tail light and seat bucket enclosure assembly · Tail cover panel assembly → 44 · Passenger seat front cover → 46 Torque Materials No. Part name Quantity (N·m) Seat bucket enclosure assembly A04012-310 M4*12-Round head-Cross self-tapping screw Service Manual 47...
Page 52: M4 Clip Nut
Exterior Plastic Parts · Tail light and port model → 112 Torque Materials No. Part name Quantity (N·m) FW06-14501-00 Seat bucket left trim panel FW06-14502-00 Seat bucket right trim panel B04-2-ST4P2 M4 clip nut 48 Service Manual...
Page 53: Mid-Section Cover Panel Assembly
Exterior Plastic Parts Mid-section cover panel assembly · Tool box assembly → 34 · Rear tail light and seat bucket enclosure assembly → 47 Torque Materials No. Part name Quantity (N·m) FW06-15001-00 Mid-section cover A05014-321-0P8 M5*14-Half round head-Hexagon socket screw Service Manual 49...
Page 54: Left/Right Guard Panel Assembly
Exterior Plastic Parts Left/right guard panel assembly · Mid-section cover panel assembly → 49 Torque Materials No. Part name Quantity (N·m) Left guard panel assembly A05012-321-0P8 M5*12-Half round head-Hexagon socket screw A04012-310 M4*12-Round head-Cross self-tapping screw A06012-321-1P0 M6*12-Half round head-Hexagon socket screw 50 Service Manual...
Page 55 Exterior Plastic Parts · Mid-section cover panel assembly → 49 Torque Materials No. Part name Quantity (N·m) Rightguard panel assembly A05012-321-0P8 M5*12-Half round head-Hexagon socket screw A04012-310 M4*12-Round head-Cross self-tapping screw A06012-321-1P0 M6*12-Half round head-Hexagon socket screw Service Manual 51...
Page 56 Exterior Plastic Parts 11 11 Torque Materials No. Part name Quantity (N·m) FW06-12001-00 Left front trim panel FW06-12002-00 Left front trim panel lining FW06-12003-00 Left mid-section guard panel FW06-12004-00 Left mid-section guard panel lining FW06-12006-00 Left body vent 52 Service Manual...
Page 57 Exterior Plastic Parts 11 11 Torque Materials No. Part name Quantity (N·m) FW06-13001-00 Right front trim panel FW06-13002-00 Right front trim panel lining FW06-13003-00 Right mid-section guard FW06-13004-00 Right mid-section guard lining FW06-13006-00 Right body vent A04012-310 M4*12-Round head-Cross self-tapping screw B04-2-ST4P2 M4 clip nut Service Manual 53...
Page 58: Vent Pipe Assembly
Exterior Plastic Parts Vent pipe assembly · Left/right guard panel assembly → 50 Torque Materials No. Part name Quantity (N·m) Vent pipe assembly A04012-310 M4*12-Round head-Cross self-tapping screw 54 Service Manual...
Page 59 Exterior Plastic Parts Torque Materials No. Part name Quantity (N·m) FW06-16201-00 Front shield FW06-16202-00 Vent pipe A04012-310 M4*12-Round head-Cross self-tapping screw B04-2-ST4P2 M4 clip nut Service Manual 55...
Page 60: Battery Pack Left/Right Cover Assembly
Exterior Plastic Parts Battery pack left/right cover assembly · Vent pipe assembly → 54 Torque Materials No. Part name Quantity (N·m) FW06-12005-00 Battery pack left cover A05012-321-0P8 M5*12-Half round head-Hexagon socket screw B04-2-ST4P2 M4 clip nut 56 Service Manual...
Page 61 Exterior Plastic Parts · Vent pipe assembly → 54 Torque Materials No. Part name Quantity (N·m) FW06-13005-00 Battery pack right cover A05012-321-0P8 M5*12-Half round head-Hexagon socket screw B04-2-ST4P2 M4 clip nut Service Manual 57...
Page 62: Rear Mud Guard
Exterior Plastic Parts Rear mud guard Torque Materials No. Part name Quantity (N·m) FW06-16305-00 Rear mud guard A05012-321-0P8 M5*12-Half round head-Hexagon socket screw 58 Service Manual...
Page 63: License Plate Holder Assembly
Exterior Plastic Parts License plate holder assembly Torque Materials No. Part name Quantity (N·m) License plate holder assembly M8*25-Cup head-Hexagon socket screw A08025-421-1P25 (1.25 thread pitch) A04012-310 M4*12-Round head-Cross self-tapping screw Service Manual 59...
Page 64 MEMO 60 Service Manual...
Page 65: Power System
6 Power system Reduction gearbox · Rear wheel → 72 · When the reduction gearbox is disassembled, loosen the belt fixing nut 1 and 3 and the adjusting bolt 2 connected to the rear end of the lower rocker arm. Service Manual 61...
Page 66 Power system Torque Materials No. Part name Quantity (N·m) Reduction gearbox assembly M14*110-Cup head-Hexagon socket screw A14110-421-2P0N (2 thread pitch) M14*75-Cup head-Hexagon socket screw A14075-421-2P0N (2 thread pitch) ZT14-22-68 Upper rocker arm shaft sleeve (14-22-68) ZT14-22-30 Shaft sleeve (14-22-30) ZT15-25-05 Shaft sleeve (15-25-5) XJB22-2P5 O-ring (22*2.5 outer diameter)
Page 67 Power system 10 22 Torque Materials No. Part name Quantity (N·m) FW06-22205-00 Reduction gearbox internal cover ZCA6205-2RS Bearing (6205-2RS-25-52-15) ZCA6004 Bearing (6004-20-42-12) YF305512 Nitrile rubber oil seal (30*55*12) FW06-22304-00 Tertiary shaft FW06-22305-00 Tertiary shaft teeth FW06-22203-00 Reduction gearbox mid-section cover ZCA6304 Bearing (6304-20-52-15) ZCA6006...
Page 68 Power system Torque Materials No. Part name Quantity (N·m) FW06-FJ-005 Positioning pin FW06-FJ-009 M14*20-Oil port screw (1.5 thread pitch) FW06-FJ-003 Oil plug (M12*1.5) Flat gasket (12 inner diameter-20 outer D12201P5 diameter-1.5 thickness) FW06-FJ-004 Air chamber plug FW06-FJ-006 Rubber tube sleeve FW06-FJ-007 Binding hook FW06-FJ-008...
Page 69: Motor Assembly
Power system Motor assembly · Left/right guard panel assembly → 50 · Reduction gearbox → 61 · Rear mud guard → 58 · Open the MCU cover, disconnect the MCU connection line, and wrap the power battery's positive and negative wires and three-phase wire connectors with insulation tape. Torque Materials No.
Page 70 Power system 66 Service Manual...
Page 71 Power system Torque Materials No. Part name Quantity (N·m) FW06-21101-00 Motor FW06-65101-00 Left footrest support FW06-65102-00 Right footrest support FW06-22103-00 Woodruff key FW06-22101-00 Pulley FW06-22104-00 Pulley lock nut FW06-22102-00 Belt FW06-33201A-00 Upper rocker arm Lower rocker arm ZT10-20-35 Shaft sleeve (10-20-35) XJB22-2P5 O-ring (22*2.5 outer diameter) M8*45-Cup head-Hexagon socket screw...
Page 72 MEMO 68 Service Manual...
Page 73: Body Structure
7 Body Structure Front wheel Torque Materials No. Part name Quantity (N·m) Front wheel assembly Front wheel shaft sleeve (20 outer diameter- ZT10-20-20 10 inner diameter-20 length) Front wheel rotation shaft (M10*235-Flange head- A10235-001-1P25 1.25 thread pitch) M10 Nylon flange self-locking nut B10-5-1P25 (1.25 thread pitch) Service Manual 69...
Page 74 Body Structure Torque Materials No. Part name Quantity (N·m) FW06-34200-00 Front tire FW06-34101-00 Front wheel hub 5° 2.5MT - set FW06-41301-00 Front disc brake FW06-41203-00 ABS encoding disc FW06-FJA-011 Valve A08024-621-1P25N M8*24-Disc brake screw (1.25 thread pitch) A06012-321-1P0 M6*12-Half round head-Hexagon socket screw 70 Service Manual...
Page 75: Front Wheel Speed Sensor
Body Structure Front wheel speed sensor · Head cover panel → 37 Torque Materials No. Part name Quantity (N·m) FW06-41202-00 ABS sensor A06016-421-1P0 M6*16-Cup head-Hexagon socket screw Service Manual 71...
Page 76: Rear Wheel
Body Structure Rear wheel Torque Materials No. Part name Quantity (N·m) Rear wheel assembly FW06-16304-00 Rear wheel hubcap FW06-35102-00 Hub cap fastener B16-0-1P5 M16 Flange head nut (1.5 thread pitch) 72 Service Manual...
Page 77 Body Structure Torque Materials No. Part name Quantity (N·m) FW06-35101-00 Rear wheel hub 5° 3.5MT FW06-35200-00 Rear tire FW06-42201-00 Rear disc brake A08024-621-1P25N M8*24-Disc brake screw (1.25 thread pitch) FW06-FJA-011 Valve Service Manual 73...
Page 78: Front Brake
Body Structure Front brake ■ Front brake handle · Rear-view mirror → 32 · Head cover panel → 37 · Align the front upper brake pump bracket with the holes on the handlebar when installing it. Torque Materials No. Part name Quantity (N·m) FW06-41102-00...
Page 79 Body Structure ■ Front brake caliper · Rear-view mirror → 32 · Head cover panel → 37 Torque Materials No. Part name Quantity (N·m) FW06-41302A-00 Front caliper M10*20-Flange head-External hexagon socket A10020-001-1P25N screw (1.25 thread pitch) FW06-41404-00 Oil-pass bolt FW06-41405-00 Copper washer FW06-41402-00 Front brake lower oil pipe...
Page 80 Body Structure ■ Front brake pad Torque Materials No. Part name Quantity (N·m) FW06-41303-00 Front caliper outside brake pad FW06-41304-00 Front caliper inside brake pad FW06-41302-00 Front caliper piston FW06-41305-00 Type B clamp FW06-41306-00 76 Service Manual...
Page 81: Rear Brake
Body Structure Rear brake ■ Rear brake handle · Rear-view mirror → 32 · Head cover panel → 37 · Align the rear upper brake pump bracket with the holes on the handlebar when installing it. Torque Materials No. Part name Quantity (N·m) FW06-42103-00...
Page 82 Body Structure ■ Rear brake caliper · Rear-view mirror → 32 · Battery pack left/right cover assembly → 56 Torque Materials No. Part name Quantity (N·m) FW06-42202A-00 Rear caliper M8*20-Flange head-External hexagon socket A08020-001-1P25N screw (1.25 thread pitch) FW06-42303-00 Oil-pass bolt - rear caliper FW06-41405-00 Copper washer FW06-41402-00...
Page 83 Body Structure ■ Rear brake pad Torque Materials No. Part name Quantity (N·m) FW06-42203-00 Rear caliper outside brake pad FW06-42204-00 Rear caliper inside brake pad FW06-42202-00 Rear caliper piston Service Manual 79...
Page 84: Handlebar
Body Structure Handlebar · Head cover panel → 37 · Windshield → 33 · Rear-view mirror → 32 · ICM (Instrument Cluster Module) → 101 · During installation, align the convex surface of the left and right combination switch, and front and rear brake pump bracket with the holes on the handlebar.
Page 85 Body Structure Torque Materials No. Part name Quantity (N·m) FW06-32201-00 Handlebar FW06-32202-00 Lower mount base M10*50-Flange head-External hexagon socket A10050-001-1P25 screw (1.25 thread pitch) B10-5-1P25 M5 Nylon flange self-locking nut FW06-32203-00 Upper mount M8*25-Half round head-Hexagon socket screw A08025-321-1P25 (1.25 thread pitch) Spring gasket (8 inner diameter-12 outer C08122 diameter-2 thickness)
Page 86: Steering Column
Body Structure Steering column · Handlebar → 80 · Front fork → 83 · For detailed procedure involving the steering column, please refer to Page 28 Torque Materials No. Part name Quantity (N·m) FW06-32103-00 Steering rod FW06-32113-00 Bottom shaft washer FW06-32112-00 Bottom holder (30 mm inner diameter) FW06-32109-00...
Page 87: Front Fork
Body Structure Front fork · Head cover panel → 37 · Front fender assembly → 39 · Front wheel → 69 · Align the groove with the upper bolts on the steering rod when installing the left and right front shock absorbers.
Page 88 Body Structure Torque Materials No. Part name Quantity (N·m) FW06-32101-00 Left shock absorber FW06-32102-00 Right shock absorber FW06-32104-00 Oil pipe clamp FW06-41202-00 ABS sensor FW06-41302A-00 Front caliper M10*45-Flange head-External hexagon socket A10045-001-1P25 screw (1.25 thread pitch-half gear teeth) A06016-421-1P0 M6*16-Cup head-Hexagon socket screw M10*20-Flange head-External hexagon socket A10020-001-1P25N screw (1.25 thread pitch)
Page 89: Head Support
Body Structure Head support Torque Materials No. Part name Quantity (N·m) FW06-31400-00 Head chassis assembly M8*25-Cup head-Hexagon socket screw A08025-421-1P25 (1.25 thread pitch) B08-0-1P25 M8 Flange nut A06012-321-1P0 M6*12-Half round head-Hexagon socket screw FW06-31410-00 Head support plug Service Manual 85...
Page 90: Side Stand
Body Structure Side stand · During installation, keep the long opening of the spring upwards. Torque Materials No. Part name Quantity (N·m) FW06-62102-00 Stand FW06-62103-00 Side stand double spring FW06-62104-00 Side stand switch FW06-FJ-014 Side stand screw A06016-511-1P0 M6*16-Round head-Cross screw 86 Service Manual...
Page 91: Main, Auxiliary Footrest
Body Structure Main, auxiliary footrest · During installation, keep the long opening of the spring upwards. Torque Materials No. Part name Quantity (N·m) FW06-65101-00 Left footrest support FW06-65102-00 Right footrest support FW06-63101-00 Left main footrest FW06-63103-00 Left auxiliary footrest FW06-63102-00 Right main footrest FW06-63104-00 Right auxiliary footrest...
Page 92: Rear Shock Absorber
Body Structure Rear shock absorber · Rear mud guard → 58 · Remove the first three screws on the seat bucket enclosure. Torque Materials No. Part name Quantity (N·m) FW06-33101-00 Rear shock absorber M10*70-Flange head-External hexagon socket A10070-001-1P25 screw (1.25 thread pitch) M10*120-Flange head-External hexagon socket A10120-001-1P25 screw (1.25 thread pitch)
Page 93: Upper Rocker Arm
Body Structure Upper rocker arm · Rear mud guard → 58 · Reduction gearbox → 61 Torque Materials No. Part name Quantity (N·m) FW06-33201A-00 Upper rocker arm M10*70-Flange head-External hexagon socket A10070-001-1P25 screw (1.25 thread pitch) M10*50-Cup head-Hexagon socket screw A10050-421-1P5N (1.5 thread pitch) ZT10-20-35...
Page 94: Lower Rocker Arm
Body Structure Lower rocker arm · Reduction gearbox → 61 Torque Materials No. Part name Quantity (N·m) FW06-33301A-00 Lower rocker arm front section FW06-33302A-00 Lower rocker arm rear section A10035-101-1P5 M10*35-External hexagon socket screw (1.5 thread pitch) B10-5-1P5 M10 Nylon flange self-locking nut (1.5 thread pitch) A08030-101-1P25 M8*30-External hexagon socket screw B08-0-1P25...
Page 95: Electric System
8 Electric system EV (Electric vehicle) system Motor Control Unit (MCU) Meter Power-off protection switch Throttle handle USB port OBD port Handlebar E-lock Rear tail light Power battery charging port Front turn signal light License plate light Lead-acid battery (12 V) Vehicle Control Unit (VCU) Rear turning signal light...
Page 96 Electric system ■ Troubleshooting when the motorcycle fails to be operated or ridden 1. Check the Power-off switch No, it • CheckPower-off switch → 120 Close the Power-off switch • Has the Power-off switch been closed? Yes, it has 2. Check the power battery Yes, •...
Page 97: Obd And Port Model
Electric system OBD and port model Torque Materials No. Part name Quantity (N·m) FW06-53401-00 OBD interface A05012-321-0P8 M5*12-Half round head-Hexagon socket screw Outlet direction DJ7161F-1.5-21 · Seat bucket assembly → 40 Service Manual 93...
Page 98 Electric system ■ List of diagnostic trouble codes Diagnostic Symptom/fault protection trouble Function fault DTC Conditions (self-protection) function code (DTC) Battery charging Disconnect the relay, and cut off the The battery charging current is greater than overcurrent fault battery charging circuit 69.5 A and lasts 5s VCU notifies MCU to limit current by 30%.
Page 99 Electric system ■ List of diagnostic trouble codes Diagnos- Diagno- tic trou- sis timing Symptom/fault protection Function fault ble code function (DTC) The ABS operation is stopped, the fault C0020 ASIC chip fails to work properly ○ ○ light is lit on, and DTC is saved The ABS operation is stopped, the fault C0022 ASIC chip fails to work properly...
Page 100 Electric system Diagnos- Diagno- tic trou- sis timing Symptom/fault protection Function fault ble code function (DTC) The ABS operation is stopped, the fault C0075 The pump motor is blocked ○ ○ light is lit on, and DTC is saved The high end of the front wheel speed sensor The ABS operation is stopped, the fault C0082 is grounded, or its high end and low end are...
Page 101: Vcu (Vehicle Control Unit)
Electric system VCU (Vehicle Control Unit) ● Control of smart key system ● Provide the power supply of the 12 V for ICM, MCU and ABS modules ● Control the lighting and signal systems ■ System diagram Power battery 12 V Battery B-2 VIN12V A-7 CAN_H A-5 CAN_L...
Page 102 Electric system ■ Position and Disassembly/Assembly · Head cover panel → 37 Torque Materials No. Part name Quantity (N·m) FW06-52401-00 Vehicle Control Unit (VCU) FW06-70001-00 Main wiring harness A04012-310 M4*12-Round head-Cross self-tapping screw ■ Port model 5557-14R-210 HX42000-22R(5557) 14-strand connector A 22-strand connector B (VCU side/positive terminal) (VCU side/positive terminal)
Page 103: Mcu (Motor Control Unit)
Electric system MCU (Motor Control Unit) ● Receive VCU signals to control the motor operation ■ System diagram (to control the motor operation with the handlebar) Magnetic encoder+ Magnetic encoder- 12V_CON Power Encoder CAN_H battery TEMP- CAN_L TEMP+ CAN_H Turning handle power supply CAN_L Turning handle signal...
Page 104 Electric system ■ Position and Disassembly/Assembly · Battery pack left/right cover assembly → 56 Torque Materials No. Part name Quantity (N·m) FW06-52202-00 M6*25-Flange head-External hexagon socket A06025-001-1P0 screw A03012-210 M3*12-Recessed head-Cross self-tapping screw ■ Port model TE 770680-1 DJ 70816Y-1.8-21 23-strand connector 8-strand connector (MCU side/positive terminal)
Page 105: Icm (Instrument Cluster Module)
Electric system ICM (Instrument Cluster Module) ■ System diagram Battery CAN_H CAN_L Meter 12V_CON A-6 12V_CON B-21 GND Service Manual 101...
Page 106 Electric system ■ Position and Disassembly/Assembly · Head cover panel → 37 · Windshield → 33 Torque Materials No. Part name Quantity (N·m) FW06-53101-00 Meter XJA08-18-03 Rubber gasket (8-18-3) B05-5-0P8 M5 Nylon flange self-locking nut ■ Port model Meter DJ7041Y-2.3-11 102 Service Manual...
Page 107: Battery/Charging System
Electric system Battery/charging system ■ Charging system B12V Power battery CAN_H CAN_L Service Manual 103...
Page 108 Electric system ■ Position and Disassembly/Assembly · Head cover panel → 37 · VCU (Vehicle Control Unit) → 97 Torque Materials No. Part name Quantity (N·m) FW06-52603-00 Battery strap FW06-52601-00 12 V Battery FW06-52602-00 Battery-mounting base A05012-321-0P8 M5*12-Half round head-Hexagon socket screw 104 Service Manual...
Page 109 Electric system ■ Port model Ø5 Red heat shrinkable tube 25 mm DJ7041Y-2.3-11 Ø5 Black heat shrinkable tube 25 mm DJ7021F-6.3-11 12V 4Ah Power battery Charge the product * If there is irregular loss of battery power after the vehicle is inactive, please check whether the loss of power relates to the power battery.
Page 110: Dc-Dc
Electric system DC-DC ■ System diagram Breaker Battery 106 Service Manual...
Page 111 Electric system ■ Position and Disassembly/Assembly A05012-321-0P8 M5*12-Half round head-Hexagon socket screw Torque Materials No. Part name Quantity (N·m) FW06-52201-00 A05012-321-0P8 M5*12-Half round head-Hexagon socket screw DC-DC converter DJ7041Y-2.3-21 Service Manual 107...
Page 112: Lighting System
Electric system Lighting system ■ System diagram Battery 12 V B-2 VIN12V Gr/O A-11 Left turning Double-flash switch signal light switch A-13 Right turning Gr/L signal light switch B-14 Power supply of the left turning signal light B-16 Power supply of the right turning signal light B-19 Horn switch B-11 Horn power...
Page 113 Electric system ■ Headlight assembly and port model · Head cover panel → 37 * Adjust the headlight illumination height. It is turned clockwise to raise the illumination height, and it is turned counterclockwise to lower the illumination height. Torque Materials No.
Page 114 Electric system ■ Headlight dimming Turn high Turn low 110 Service Manual...
Page 115 Electric system ■ Front turn signal light and port model · Head cover panel → 37 Torque Materials No. Part name Quantity (N·m) Head cover panel FW06-51501-00 Front turn signal light FW06-51502-00 Turn signal light flat gasket FW06-51503-00 Turn signal light spring gasket FW06-51504-00 Turn signal light nut Left and right turn...
Page 116 Electric system ■ Tail light and port model Torque Materials No. Part name Quantity (N·m) FW06-51201-00 Rear tail light Seat bucket enclosure assembly A04012-310 M4*12-Round head-Cross self-tapping screw B04-2-ST4P2 M4 clip nut A05016-310 M5*16-Round head-Cross self-tapping screw Tail light DJ7031Y-1.8-21 ·...
Page 117 Electric system ■ Rear turn signal light and port model Torque Materials No. Part name Quantity (N·m) FW06-16301-00 License plate holder FW06-51601-00 Rear turning signal light FW06-51502-00 Turn signal light flat gasket FW06-51503-00 Turn signal light spring gasket FW06-51504-00 Turn signal light nut FW06-16303-00 License plate holder bottom cover A04012-310...
Page 118 Electric system ■ Rear license plate light and port model Torque Materials No. Part name Quantity (N·m) FW06-16301-00 License plate holder FW06-65301-00 License plate-installation support arm FW06-65302-00 Rear fender reinforced panel A04012-310 M4*12-Round head-Cross self-tapping screw A05012-321-0P8 M5*12-Half round head-Hexagon socket screw A06012-321-1P0 M6*12-Half round head-Hexagon socket screw B04-2-ST4P2...
Page 119: Other Components
Electric system Other components ■ Left combination switch and port model Torque Materials No. Part name Quantity (N·m) FW06-42101-00 Left combination switch FW06-41108-00 Combination switch screw Left combination switch DJ7091Y-2.3-21 Service Manual 115...
Page 120 Electric system ■ Right combination switch and port model Torque Materials No. Part name Quantity (N·m) FW06-41101-00 Right combination switch FW06-41108-00 Combination switch screw Turning handle Right combination switch DJ7032-2.3-21 DJ7091Y-2.3-11 116 Service Manual...
Page 121 Electric system ■ Horn and port model A06012-321-1P0 M6*12-Half round head- Hexagon socket screw Torque Materials No. Part name Quantity (N·m) FW06-51401-00 Horn A06012-321-1P0 M6*12-Half round head-Hexagon socket screw Black Horn DJ627-6.3T · Head cover panel → 37 Service Manual 117...
Page 122 Electric system ■ Brake switch and port model Green-Red Black Brake 99251BS-2 · Windshield → 33 · Head cover panel → 37 118 Service Manual...
Page 123 Electric system ■ Side stand switch and port model Side stand switch DJ7026-2-11 · Left/right guard panel assembly → 50 Service Manual 119...
Page 124 Electric system ■ Power-off switch Torque Materials No. Part name Quantity (N·m) FW06-52501-00 Power-off protection switch 120 Service Manual...
Page 125 Electric system ■ Charging port (USB) and port model Torque Materials No. Part name Quantity (N·m) FW06-11401-00 Tool box FW06-53301-00 USB interface SM-2P Connector · Tool box assembly → 34 Service Manual 121...
Page 126 Electric system ■ Charging port (vehicle) and port model Torque Materials No. Part name Quantity (N·m) Tool box assembly FW06-52301-00 Charging port A04020-310 M4*20-Round head-Cross self-tapping screw B04-5-0P7 M4 Nylon flange tightening nut Charging port - Signal port Charging port - Current port DJ7041Y-2.3-21 DJ7021F-6.3-21 122 Service Manual...
Page 127: Smart Key
Electric system Smart key ■ System diagram 12 V Battery B-2 VIN12V Knob lock Knob switch A-10 Knob switch Knob switch button B-7 PKE switch Br/W Knob lock solenoid valve B-9 Knob lock solenoid valve B-13 Knob lock indicator Bluetooth Remote controller Y: Yellow...
Page 128 Electric system ■ Position and Disassembly/Assembly · Tool box assembly → 34 Torque Materials No. Part name Quantity (N·m) FW06-53201-00 Handlebar E-lock M6*16-Half round head with the pad-Hexagon A06016-721-1P0 socket screw FW06-61102-00 Cushion pulling wire FW06-53202-00 Pulling wire - Lock screw ■...
Page 129: Abs System
Electric system ABS System ■ System diagram 12V_CON CAN_H CAN_L Magnetic encoder+ Magnetic encoder- Power Turning handle power supply battery Encoder Turning handle signal Turning handle TEMP- grounding TEMP+ 8 ECU-BAT 12V 16 MOT-BAT 12V 9 GND 3 CAN_H Speed Signal 4 CAN_L sensor...
Page 130 Electric system ■ Position and Disassembly/Assembly · Head cover panel → 37 Torque Materials No. Part name Quantity (N·m) FW06-41201-00 Hydraulic control unit A06008-321-1P0 M6*8-Half round head-Hexagon socket screw FW06-41403-00 Oil-pass bolt - ABS-side FW06-41405-00 Copper washer FW06-41401-00 Front brake upper oil pipe FW06-41402-00 Front brake lower oil pipe ■...
Page 131 Electric system ■ Power battery Torque Materials No. Part name Quantity (N·m) FW06-31101-00 Chassis FW06-52101-00 Battery pack M10*250-Cup head-Hexagon socket screw A10250-421-1P5 (1.5 thread pitch) B10-5-1P5 M10 Nylon flange self-locking nut (1.5 thread pitch) M10*20-Flange head-External hexagon socket A10020-001-1P25 screw (1.25 thread pitch) FW06-62101-00 Side stand installation panel M10*20-Cup head-Hexagon socket screw...
Page 132 MEMO 128 Service Manual...
Page 133: Schematic Diagram Of The Electrical Principles
9 Appendix Schematic diagram of the electrical principles Battery Breaker Charging and discharging port 12V_CON Dl1P Gear Dl2 Side stand Dl3 Low-speed gear B12V D14 High-speed gear Magnetic encoder CANH Dl5 Reverse gear encoder+ Magnetic Brake encoder- CANL +5 V Throttle ground Throttle Throttle power supply...
Page 134 FELO Technology (Shanghai) Co., Ltd. Room D2-101, No.6000, Shenzhuan Highway, Songjiang District, Shanghai info@front-design.cn +86-21-6785-9325...

Felo FW-06 Service Manual

Table of Contents

Exterior Plastic Parts

Quick Links

Chapters

Related Manuals for Felo FW-06

Summary of Contents for Felo FW-06

Table of Contents