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Related Manuals for ANCHOR OUTDOOR PergoStar Romano
Summary of Contents for ANCHOR OUTDOOR PergoStar Romano
- Page 1 PergoStar Romano Installation Instructions REV. 1 7/17/2023...
- Page 2 YouTube.com/@AnchorIndustries All details and information provided on the subsequent pages are of general nature and may not refer to your specific project. Toscana by Anchor • PergoStar Romano • Installation Instructions...
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Page 3: Table Of Contents
-Extrusion Glossary -Installation Tools -Suggested Order of Installation Contents -Assembly Instructions Documentation Frame & Fabric Motor & Lights Finishing Touches -Maintenance & Care -FAQ... -
Page 4: Extrusion Glossary
Extrusion Glossary... - Page 5 Uprights and Supports Upright Insert Light Cover Gutter Vertical Fixation Gutter Horizontal Fixation Rafter Polycarbonate Support Motor Support Eave Purlin Mid Purlin Transmission Tube Transmission Tube Insert Transmission Shaft Wall Flashing Toscana by Anchor • PergoStar Romano • Installation Instructions...
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Page 6: Installation Tools
Installation Tools... - Page 7 Phillips Screwdriver 10. Wire Nuts or Similar 11. Caulk and Caulk Gun 12. Project Specific Anchors and Necessary Equipment to Install Anchors Note: Anchors to the ground or wall are not supplied. Toscana by Anchor • PergoStar Romano • Installation Instructions...
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Page 8: Suggested Order Of Installation
Suggested Order of Installation... - Page 9 12. Frame Covering. Attach the frame covering to the pergola using the provided hardware. 13. Finishing Touches. Place the purlin end caps on each purlin. Attach the upright top-hole covers. Adjust lead trolleys as needed using the synchronizing tube. Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 10 13. Frame Covering. Attach the frame covering to the pergola using the provided hardware. 14. Finishing Touches. Place the purlin end caps on each purlin. Attach the upright top-hole covers. Adjust lead trolleys as needed using the synchronizing tube. Install wall flashing. Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 11 12. Frame Covering. Attach the frame covering to the pergola using the provided hardware. 13. Finishing Touches. Place the purlin end caps on each purlin. Adjust lead trolleys as needed using the synchronizing tube. Install wall flashing. Toscana by Anchor • PergoStar Romano • Installation Instructions...
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Page 12: Documentation
Assembly Instruction Documentation... - Page 13 This will help to quickly identify each part on site. Each box received will also be tagged with a label that will identify which type of parts and quantities are inside. Part Tags Box Labels Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 14 Contents measurements to ensure your Example pergola is properly installed. Part Tag Note: Information and location of information will vary based on the specifics of your project. Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 15 Contents to be installed. If multiple light circuits are present, this will be noted. Note: Information and location of information will vary based on the specifics of your project. Toscana by Anchor • PergoStar Romano • Installation Instructions...
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Page 16: Frame & Fabric
Assembly Instructions Frame & Fabric... - Page 17 The table below is included in each of the subsequent assembly pages and will help identify which assembly may be present for each type of pergola configuration. GZ = Gazebo WP = With Post BW = Between Walls Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 18 Note: Prior to connecting the horizontal support, ensure there is an appropriate amount of bolt sticking out. Adjust as needed. Top View Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 19 Note: Prior to connecting the rafter, ensure there is an appropriate amount of bolt sticking out. Adjust as needed. Side View Side View Configuration Top View Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 20 Mount the rafter top weldment to the desired location using the appropriate wall anchors. Secure the rafter to the rafter top weldment using the supplied rafter bolt. Note: Wall Anchors not supplied. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 21 Rafters Rafter End to Wall Mount the rafter end weldment to the desired location using the appropriate wall anchors. Secure the rafter to the rafter end weldment using the supplied rafter bolt. Note: Wall Anchors not supplied. Configuration...
- Page 22 Not having adequate distance between the lead trolley and the end of the rafter could result in over-extending or over-retracting your pergola, which could result in damage to the belt. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 23 Note: Location of the motor will vary with each project. Ensure orientation of motor support beam connection plates match what is shown. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 24 Note: Pergolas with multiple bays will have two polycarbonate support beams per bay in any bay without the motor support beam. Ensure orientation of the polycarbonate support beam connection plates match what is shown. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 25 Note: Ensure the location of the synchronizing tube is accessible. There is one synchronizing tube per bay. Side View Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 26 Note: When double or triple bays are present, see the next page for details on connecting multiple purlins together. Side View Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 27 Ensure that the purlin trolley hole lines up with the corresponding hole inside the eave purlin union once the fabric is tensioned as previously detailed. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 28 Note: It is important that this step is completed simultaneously across all bays. Warning: Tighten the lock nut just enough that the eave purlin and fabric assembly begin to touch the drive trolley’s bushing. Bottom View Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 29 Install this strip as shown on each drain side prior to attaching the purlin to the rafter trolley. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 30 Note: When double or triple bays are present, connect the mid Purlin bays using the same method previously detailed for connecting eave purlin bays. *If lighting is present, connect the wires prior to installing the purlin union. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 31 5/16” trolley lock nut. Ensure the square head of the trolley bolt is correctly positioned inside the trolley bolt slot in the rafter weldment prior to tightening the nut. Rear View Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 32 Keder using the methods previously detailed. Connect the eave purlin assembly to the purlin connection weldment using the provided M8 trolley lock nut and eave purlin bolt. Side View Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
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Page 33: Motor & Lights
Assembly Instructions Motor & Lights... - Page 34 Pergola Configuration Wiring Ensure your pergola is wired as shown below. If applicable, connect the wire(s) coming from the fabric top to the transformer(s) inside the white junction box. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 35 Pergola Configuration Remote Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 36 If the fabric begins to extend, the direction of the motor needs to be reversed. Press the stop key for 5 seconds until a rise and fall sound is heard. Check the direction of the motor by using the up and down buttons. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 37 10. Spotlights. Connect the light wires coming from the top of the pergola's fabric to the transformers inside the supplied junction box. To turn the lights on and off, use the L (one circuit) and the C (additional circuit) buttons on the remote control. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 38 Wait. Wait a few minutes to allow the control box to erase the limits. To configure the control box, define the limits by following the procedure detailed in step 2. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 39 Deleting: On the right-hand side of the back of remote A, Press P2 two times, holding on the second press until a continuous beep is heard. On the right-hand side of the back of remote B, press P2 one time until a continuous beep is heard. Remote B has been deleted successfully. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
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Page 40: Finishing Touches
Assembly Instructions Finishing Touches... - Page 41 Front Uprights Upright Base Anchor the base plate to the project surface using the appropriate anchors for your project. Note: Base plate anchors are not supplied. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 42 Once the light configuration is complete, install the eave purlin and mid purlin end caps. If multiple bays are present, additional caps for the mid purlin and eave purlin unions will be included. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 43 Frame Covering Install the Frame Covering Secure the frame covering to the pergolas support beams using the provided self-tapping sealing screws. Space the screws approximately 200mm (8”) apart. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 44 Uprights Top Hole Cover Reattach the upright top cover to the upright using the supplied bolts. Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 45 Flashing Front End Flashing Secure the flashing to the horizontal support on the front side of the pergola using self-tapping screws. Side View Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 46 Secure the wall flashing to the wall using appropriate anchors. For between wall configurations, repeat this step for the front side of the pergola. Note: Anchors for the wall flashing extrusion not included Configuration Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 47 3. Upright Base Plates 4. Frame Covering Joints 5. Wall Flashings Note: In some instances, a custom color exterior grade caulking may be desired. This can be obtained at most local paint shops. Toscana by Anchor • PergoStar Romano • Installation Instructions...
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Page 48: Maintenance & Care
Maintenance & Care... - Page 49 Snow. In the instance of any snow fall, the fabric should be retracted and accumulated snow on the frame covering should be removed to prevent any damage to the pergola. The PergoStar family of products are not rated for any snow load. Toscana by Anchor • PergoStar Romano • Installation Instructions...
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Page 50: Faq
FAQ’s... - Page 51 Is the polarity of the fabric wire to spot light wire correct and consistent inside the mid purlins ends? Are the spotlights properly connected to one another inside the mid purlins? Check this by removing the spotlight in question and checking the quick connect inside the purlin. Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 52 My motor stopped while it was in use. When the motor is repeatedly used and reaches a set temperature, a thermal limit is activated and shuts down the motor to prevent damage. Allow the motor to cool down for approximately 15 minutes. Toscana by Anchor • PergoStar Romano • Installation Instructions...
- Page 53 Corporate Headquarters Anchor Industries 7701 US Hwy 41 Evansville, IN 47725 (812) 867-2421 Anchorinc.com/Products/Toscana-Pergolas/...
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