SANKI P212 Instruction Manual

Piezo feeder controller

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PIEZO FEEDER CONTROLLER
Instruction Manual
【Single-Function Type】
P212
P312
Read the Manual carefully beforehand to ensure the safe use of the Controller.
After reading, store the Manual within reach so as to be ready for rereading.
The dealer is requested to be sure to deliver the Manual to the end user.
This Instruction Manual is applicable to Piezo
Feeder Controller version 2 and later.
Confirm the version information displayed
upon powering ON.
Ver. 2

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Summary of Contents for SANKI P212

  • Page 1 PIEZO FEEDER CONTROLLER Instruction Manual 【Single-Function Type】 This Instruction Manual is applicable to Piezo Feeder Controller version 2 and later. P212 Confirm the version information displayed upon powering ON. P312 Ver. 2 Read the Manual carefully beforehand to ensure the safe use of the Controller. After reading, store the Manual within reach so as to be ready for rereading.
  • Page 3: Table Of Contents

    Contents 1.Introduction 2 2.Before Using 2 3.Precautions for Safety 2 4.Name of Each Part 4 5.First-Time Use 6 6.Input/Output Connections 7 7.Operation Panel 9 7-1.Explanation of Operation Panel 7-2.Displayed Mode 7-3.Setting the Frequency Lock 7-4.Preparation for Operation 8.Operation and Amplitude Adjustment Method 11...
  • Page 4: 3.Precautions For Safety

    1. Introduction Thank you for your selection of our Piezo Feeder Controller, a digital controller for piezo feeder (“Controller”). The piezo feeder is a high-efficiency, energy-saving parts feeder driven by piezoelectric elements. In combination with the dedicated digital controller, the Controller can be operated easily and efficiently without requiring any difficult adjustment.
  • Page 5 DANGER ・Do not service the Controller in the Power-ON status. To avoid an electric shock, be sure to turn OFF the power supply before starting the service. ・Do not disassemble, remodel or repair the Controller, or an electric shock, a fire or injury could be caused.
  • Page 6: 4.Name Of Each Part

    4. Name of Each Part Operation panel Relay connector Power cable (1m) Output cable (1m) Rubber bush Operation panel fixing screw (2 locations) Operation panel removed status Operation panel Operation panel connecting wire When attaching/detaching the operation panel, carefully watch out for disconnection, pinching, etc.
  • Page 7 Terminal block No. P- S- S+ P+ Wiring to the external signal terminal block (screw-less) While holding down the button on the terminal block with a flat-blade screwdriver or similar, insert the wire into the wire insertion hole. Then, detach the flat-blade screwdriver to release the button, and the wire will be fixed.
  • Page 8: 5.First-Time Use

    5. First-Time Use Starting operation flow Input/output connection ・Connect the input and the output cables. ・Connect the external I/O signals. Amplitude adjustment Adjust the amplitude to optimize the work transfer speed. Outputs the setting (output voltage, frequency) for a certain length of time.
  • Page 9: 6.Input/Output Connections

    The connector wire colors should be identified as follows: Black White ※1: Do not connect any feeder other than the piezo feeder made by Sanki. ※2: Do not operate with no load. ※3: Be sure to ground the feeder. 2) Power source connection Connect the power cable to the single-phase power source.
  • Page 10 3) External signal [in1 Input] connection The operation/stop of the feeder is operated according to external signal. When the external signal is not used, set parameter as “Parameter No. 06 = Lo.” ※1. To connect the external signal, the operation panel should be removed. Confirm that the power supply is in the OFF status.
  • Page 11: Explanation Of Operation Panel

    7. Explanation of Operation Panel 7-1. Explanation of Operation Panel 1) Pilot lamps Name Function ① Data display A 7-segment, 4-digit LED Displays voltage, frequency, each settings and error codes. ② Frequency pilot ON when the data display lamp is showing frequency ③...
  • Page 12: Displayed Mode

    7-2. Display Mode 1) Normal mode Displays and sets the output voltage, frequency and frequency lock setting on the data display area. Upon turning ON the power supply, this display appears. 2) Parameter mode (Pilot lamp ⑤FUNC lights up.) Shows and sets the parameter on the data display.(Details⇒P.15) To switch the display mode, press the Func key long for 2 sec.
  • Page 13: 8.Operation And Amplitude Adjustment Method

    8. Operation and Amplitude Adjustment Method ① Power ON Operation panel The following are displayed in this order: P2xx Program version (for 2 sec) Initial screen: Output% <Lamp status>   :OFF :ON :Blinking ①Data display area (A) ON/OFF key ②Frequency pilot lamp (B) Func key ③Voltage% pilot lamp (C) Set key...
  • Page 14 ② Adjustment of vibration ※Sets the output% to approx. 30-50% Vol▲ key 30.0 ※Performs the following in the forced operation. ON/OFF 30.0 ※Switches the output% setting screen to the frequency setting screen. Freq▲▼ keys 240.0 ※Adjusts the frequency to the frequency that raises the parts feeding speed to the fastest.
  • Page 15 9. Added Function Soft start and soft stop functions If the rising time or falling time of the piezo feeder should be adjusted, change the settings of the soft start or soft stop. To change the settings, set the relevant parameter accordingly. Parameter No.
  • Page 16: 11.Remote Unit (Rcu-3A)

    11. Remote Unit (RCU-3A) When the remote unit is connected, the output voltage of the Piezo controller can be operated by remote control. ※The frequency to be used for remote control is the set frequency of the main unit of the controller.
  • Page 17: 12.Parameter Setting Method

    12. Parameter Setting Method 1) Parameter data setting method Normal mode screen ※When the Vol▲▼ keys are pressed in the parameter mode, the display of the parameter items shown within the following frame can be switched: Press the Vol▲ key: Switching 0C → 0d → 0L… in this order Parameter mode Func key long Vol▼...
  • Page 18 2) Parameter list Each time the Vol▲ key is pressed, the parameter display switches in the descending order of the following table. Each time the Vol▼ key is pressed, the parameter display switches in the ascending order. Default Change during Function Description Setting range...
  • Page 19 14. Troubleshooting Trouble Probable cause Corrective action The power cable is not connected. Connect the power cable. The feeder does not vibrate. “Voltage (%)” is “0.0.” Set “Voltage(%).” The set frequency is wrong. Adjust frequency resonance frequency. The output connectors is disconnected Connect the output connector to from the feeder.
  • Page 20 16. Specifications Model P212 P312 Voltage 100/230VAC±10% Input Frequency 50/60Hz Number of phases Single phase Control method Sine wave PWM method Maximum current 50mA 170mA Output Voltage 0 - 240VAC Frequency 50 - 400Hz Operation and stop enabled according to external signal...
  • Page 21: 17.Outside Dimensional Drawing

    17. Outside Dimensional Drawing 【P212】 【P312】 ※The input and output cables are omitted. 19/20...
  • Page 22 18. Warranty The warranty shall continue in effect for one year from the date of shipping. (However, the warranty period is calculated based on 8-hour operation a day.) [Warranty conditions] 1. If failure or break is caused to the Controller by any defect in the design, material or workmanship of the Controller in the normal usage in accordance with the precautions described in the Instruction Manual, labels put on the Controller, and others during the warranty period, we shall provide free repair or part replacement.
  • Page 24 SANKI COMPANY LIMITED. ◇Sendai Office Tel: +81-22-263-8345 Fax: +81-22-263-8354 ◇Tokyo Office Tel: +81-3-3493-6187 Fax: +81-3-3493-6195 ◇Nagoya Office Tel: +81-52-691-1147 Fax: +81-52-692-1915 ◇Osaka Office Tel: +81-6-6746-8222 Fax: +81-6-6746-8224 http://www.sanki-web.co.jp...

This manual is also suitable for:

P312

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