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SANKI MFC-S3B-F Instruction Manual

Electromagnetic feeder controller standard + feedback type
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Electromagnetic Feeder Controller
Instruction Manual
【Standard + Feedback Type】
ＭＦＣ－Ｓ３Ｂ－Ｆ
ＭＦＣ－Ｓ６Ｂ－Ｆ
Read the Manual carefully beforehand to ensure the safe use of the Controller.
After reading, store the Manual within reach so as to be ready for rereading.
The dealer is requested to be sure to deliver the Manual to the end user.
This Instruction Manual is applicable to
Electromagnetic Feeder Controller version
1 and later.
Confirm the version information displayed
upon powering ON.

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Summary of Contents for SANKI MFC-S3B-F

  • Page 1 Electromagnetic Feeder Controller Instruction Manual 【Standard + Feedback Type】 ＭＦＣ－Ｓ３Ｂ－Ｆ ＭＦＣ－Ｓ６Ｂ－Ｆ This Instruction Manual is applicable to Electromagnetic Feeder Controller version 1 and later. Confirm the version information displayed upon powering ON. Read the Manual carefully beforehand to ensure the safe use of the Controller. After reading, store the Manual within reach so as to be ready for rereading.

  • Page 3: Table Of Contents

    Contents １．Introduction ２ ２．Before Using ２ ３．Precautions for Safety ２ ４．Name of Each Part ４ ５．First-Time Use ６ ６．Input/Output Connections ７ ７．Operation Panel １２ 7-1．Explanation of Operation Panel 7-2．Displayed Mode 7-3．Setting Function 7-4．Preparation for Operation ８．Operation and Amplitude Adjustment Method １６...

  • Page 4: ３．Precautions For Safety

    1. Introduction Thank you for your selection of our Electromagnetic Feeder Controller, a digital controller for electromagnetic feeder (“Controller”). The electromagnetic feeder is a parts feeder that operates by using the mutual power of alternating electromagnet and energy accumulated in the leaf spring. In combination with the dedicated digital feedback controller, the Controller can be operated easily and efficiently without requiring any difficult adjustment.
  • Page 5 DANGER ・Do not service the controller in the Power-ON status. To avoid an electric shock, be sure to turn OFF the power supply before starting the service. ・Do not disassemble, remodel or repair the controller, or an electric shock, a fire or injury could be caused.

  • Page 6: ４．Name Of Each Part

    4. Name of Each Part Operation panel Power cable (1m) Output cable (1m) Rubber bush Operation panel fixing screw (2 locations) Vibration sensor input cable Overflow sensor input cable [P4 cord] (1m) [P3 cord] (0.1m) Dedicated cable for feedback Operation panel removed status Operation panel Operation panel connecting wire...
  • Page 7 Terminal block No. Signal name Terminal block (A) Terminal block (S) Output Terminal block (B) Power Board side connector for P4 cord [Connected] Wiring to the external signal terminal block (screw-less) While holding down the button on the terminal block with a flat-blade screwdriver or similar, insert the wire into the wire insertion hole.

  • Page 8: ５．First-Time Use

    5. First-Time Use Starting operation flow Input/output connection Power cable, Output cable Vibration sensor Overflow sensor External signal Solenoid valve,etc. Parameter setting Amplitude control [in1] and [in2] input logic Amplitude adjustment Constant-voltage mode (0u = 0) Constant-amplitude mode (0u = 1) ↓...

  • Page 9: ６．Input/Output Connections

    Mounting of 5. Input/Output Connections vibration sensor Parts transfer direction Electromagnetic Horizontal surface of Overflow sensor vibration part feeder Lead wire Vibration sensor (KS-3) [Accessory] 100-120VAC 200-240VAC Feeder cable 1) Vibratory feeder drive connection Confirm that the power supply is in the OFF status. Then, connect the output cable of the controller to the feeder cable of the electromagnetic feeder.
  • Page 10 (2) Connection of the vibration sensor Connect the vibration sensor input cable (P4 cord) of the Controller to the Vibration Sensor (KS-3). ※1. The vibration sensor input cable (P4 cord) is connected to the on-board connector. To replace the input cable, replace it by a dedicated cable at the on-board connector. Confirm the power-OFF status, and then detach the operation panel.
  • Page 11 5) External signal [in1 Input] connection Connect the external signal to operate/stop the feeder in addition to the overflow sensor. When the external signal is used, set parameter as “Parameter No. 06 = hi.” ※1. To connect the external signal, the operation panel should be removed. Confirm that the power supply is in the OFF status.
  • Page 12 6) External output (1) Operation signal output out1 [Relay contact output 250VAC, 3A] Signal synchronous with the feeder output (2) Operation signal output out4 [Open collector output 24VDC, 80mA or less] Signal synchronous with the feeder output (3) Operation signal delay output out3 [Open collector output 24VDC, 80mA or less] According to the timer settings, ON rises up earlier than the feeder output, and OFF rises behind the feeder output.
  • Page 13 7) Speed switching function The operation pattern can be switched by powering ON/OFF the external signal [in3 Input] in the operation mode (“A” mode). Example of circuit to be [Internal circuit] arranged by customer Operation mode Ａ ｎ Operation patten No. １...

  • Page 14: ７．Operation Panel

    7. Operation Panel 7-1. Explanation of Operation Panel 1) Pilot lamps Name Function ① Data display A 7-segment, 4-digit LED Displays voltage, frequency, each settings and error codes. ② Frequency pilot lamp ON when the data display is showing frequency ③...

  • Page 15: Displayed Mode

    2) Operation keys Name Description ON/OFF key Performs forced operation and forced stopping. Brief pressing: Switches the function setting. Func key Long pressing: Switches the mode between the parameter mode and the normal mode. Brief pressing: Changes and locks the data. Set key Long pressing: Saves the data (voltage, frequency, vibration quantity).

  • Page 16: Setting Function

    7-3. Setting the Function This operation can be performed when the normal mode (output voltage, frequency) is in display. Each time the Func key is pressed, the pilot lamps ⑤－⑨ blink sequentially, and each function setting item is displayed on the data display area. The function setting to be displayed when the Func key is pressed differs according to the operation mode and the amplitude control setting as follows: (a) “A”...

  • Page 17: Preparation For Operation

    (4)FUNC ：Locks/unlocks the magnification change setting. “A” mode: Enabled and displays only in the amplitude control setting (0u: 1) and the remote unit setting (0L: oF). Loc: Locks. (The speed magnification cannot be changed. Displays “「￣」” in the decimal point section of the voltage setting.) uLoc: Unlocks.

  • Page 18: ８．Operation And Amplitude Adjustment Method

    8. Operation and Amplitude Adjustment Method ① Power ON Operation panel The following are displayed in this order: (Each 2 seconds) U100 Program version io01 “io” mode Initial screen: 　　0.　 Output% <Lamp status> ：OFF ：ON ：Blinking ①Data display area ② Switching from the (A) ON/OFF key ②Frequency pilot lamp (B) Func key...
  • Page 19 ③ Parameter setting Output% screen Press the Func key long for 2 sec. The parameter mode 0A0.0 screen appears. Vol▼ key When the Vibration Sensor 0u 0 KS-3 is used, [Constant amplitude mode] Set key When the Vibration Sensor KS-3 is not used, Blinking [Constant voltage mode] 0u 0...
  • Page 20 ※Next, go to <③ Adjustment of amplitude>. ④ Adjustment of amplitude <Meaning of RUN lamp status> ON: In operation by remote control OFF: Operation at a stop (when remote control is OFF) ON/OFF Quick blinking: In forced operation Slow blinking: Forced operation at a stop * Forced operation means ⇒...
  • Page 21 ※To next page ※From previous page 10.0 Raise the output% Vol▲▼ keys until the required speed is achieved. 20.0 Press the “SAVE” is an operation to save the frequency Set key long and the output% to the main unit of the for 2 sec.
  • Page 22 ⑥ Exceptional case: When the feedback control fails ⑥-A Adjustment of the feedback gain (PI control gain) The operation described in this section is performed if the speed variation repeats pulsating (becoming faster or slower). Operation mode Adjust the reaction to the output of the Press the vibration sensor signal.
  • Page 23 ⑥-B Adjustment of the feedback amplification rate The operation described in this section is performed if the feedback control fails (the 20.　 parts feeding speed varies according to the parts quantity). This operation raises/lowers the amplification Func key rate of the vibration sensor signal input. Freq▲▼...
  • Page 24 ⑥-C Fine-adjustment of the vibration quantity The saved vibration quantity is assumed Press the Func as the reference (1.0 times). key 3 times. The speed is adjusted by directly change the vibration quantity. Ｌｏｃ　 The voltage% is that as of saving, and is not in proportion to the magnification.

  • Page 25: ９．Added Function

    9. Added Function 9-1. Soft Start and Soft Stop Functions If the rising time or falling time of the feeder should be adjusted, change the settings of the soft start or soft stop. To change the settings, set the relevant parameter accordingly. Parameter No.

  • Page 26: 10． "Io" Mode Setting Function

    10. “io” Mode Setting Function This Controller can switch the control target of the overflow sensor input [in2 Input]. The functions that the “io” mode setting can perform: ① Switching of the “io” mode ② Initialization of the set data [Reset to the factory setting] Function Control target Controls the feeder output in [in2 Input].

  • Page 27: 11．Remote Unit（Rcu-3A

    2) Initialization of the set data【Returning to the factory setting】 (1) When the power supply to the Controller is OFF, power ON the Controller by pressing both the Vol▲ key and the Freq▼ key together. (2) The data display area displays “io01,” and the Controller starts. ※If the Controller starts in a normal manner, redo the above (1) and (2).
  • Page 28 12. Parameter Setting Method 1) Parameter data setting method ※When the Vol▲▼ keys are pressed in the parameter mode, Normal mode screen the display of the parameter items shown within the following frame can be switched: Vol▲ key: Switching 0A → 0b → 0C… in this order Vol▼...
  • Page 29 2) Parameter list Each time the Vol▲ key is pressed, the parameter display switches in the descending order of the following table. Each time the Vol▼ key is pressed, the parameter display switches in the ascending order. Display Default value according to Change the operation...
  • Page 30 13. Guard and Alert 1) Guard function (Error display) If an error occurs, the error No. is displayed on the data display, and the output is stopped forcedly. Reset the error by either of the following methods (1) and (2). When resetting the error, eliminate the abnormality beforehand.
  • Page 31 14. Troubleshooting Trouble Probable cause Corrective action The feeder does not vibrate. The power cable is not connected. Connect the power cable. “Voltage (%)” is “0.0.” Set “Voltage(%).” The set frequency is wrong. Adjust frequency resonance frequency. The output connectors is disconnected from Connect the output connector to the feeder.
  • Page 32 16. Specifications Model MFC-S3B-F MFC-S6B-F Voltage AC100～120V±10% AC200～240V±10% Input Frequency 50/60Hz Number of phases Single phase Control method Sine wave PWM method Maximum current ＊(1) Output AC0～95V (Input power 100V system) Voltage AC0～190V (Input power 200V system) Frequency 40～400Hz Constant-voltage mode...

  • Page 33: 17．Outside Dimensional Drawing

    17. Outside Dimensional Drawing 【ＭＦＣ－Ｓ３Ｂ－Ｆ】 ※The input and output cables are omitted. 【ＭＦＣ－Ｓ６Ｂ－Ｆ】 ※The input and output cables are omitted. 【Vibration sensor ＫＳ－３】 （Accessory） cable (1m) 31 / 32...
  • Page 34 18. Warranty The warranty shall continue in effect for one year from the date of shipping. (However, the warranty period is calculated based on 8-hour operation a day.) [Warranty conditions] 1. If failure or break is caused to the Controller by any defect in the design, material or workmanship of the Controller in the normal usage in accordance with the precautions described in the Instruction Manual, labels put on the Controller, and others during the warranty period, we shall provide free repair or part replacement.
  • Page 36 SANKI COMPANY LIMITED. ◇Sendai Office Tel: +81-22-263-8345 Fax: +81-22-263-8354 ◇Tokyo Office Tel: +81-3-3493-6187 Fax: +81-3-3493-6195 ◇Nagoya Office Tel: +81-52-691-1147 Fax: +81-52-692-1915 ◇Osaka Office Tel: +81-6-6746-8222 Fax: +81-6-6746-8224 http://www.sanki-web.co.jp...

This manual is also suitable for:

Mfc-s6b-fMfc-s3bMfc-s6b

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