Rytan RY100 User Manual

Rytan RY100 User Manual

Key duplicating machine
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RY100 KEY DUPLICATING
MACHINE
USER MANUAL
R Y1 003 0 c u t t e r t o pai r
READ AND UNDERSTAND THIS OPERATOR'S MANUAL AND
BECOME FAMILIAR WITH YOUR NEW MACHINE BEFORE FIRST USE
COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM
wi t h R Y 100 28 st yl us
RY 3 9 La m p K it
(Optional - must
be purchased
separately)
R Y1 0 1 W i r e B r u s h K i t
( Op t io n al - mu st b e
p u r c h a sed s ep a ratel y )
R Y 8 9 a n d RY 1 0 0 4 7
K ey -C la m p in g J a w s
R Y1 0 0 0 5 C om p l et e
C ar r iag e A s s em b l y
I N C O R P O R A T E D
1648 W 134t h. St .
Garde na, CA
90 249 U.S .A.
www.ry tan.c om
800-447 -98 26

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Summary of Contents for Rytan RY100

  • Page 1 R Y1 0 0 0 5 C om p l et e C ar r iag e A s s em b l y READ AND UNDERSTAND THIS OPERATOR’S MANUAL AND BECOME FAMILIAR WITH YOUR NEW MACHINE BEFORE FIRST USE COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 2: Table Of Contents

    CUTTER SHAFT LOCK..............6 REMOVING/REPLACING THE CUTTER.........6 DEPTH ADJUSTMENT..............7 SPACE ADJUSTMENT..............7 KEY GAUGE ADJUSTMENT............9 CARRIAGE OVER TRAVEL ADJUSTMENT........9 MAINTENANCE................10 TROUBLESHOOTING..............10 REPLACING PARTS..............10 REPAIR INFORMATION...............13 WARRANTY.................13 EXPLODED VIEW AND PARTS LIST ..........14 COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 3: Introduction & Safety

    I N C O R P O R A T E D INTRODUCTION Thank you for purchasing our American-made Rytan, Inc. Model RY100 Universal Key Duplicating Machine. Your new key machine has been designed and built with heavy-duty components designed for the most demanding shop and service vehicle use. As you become familiar with your new machine you will find a new ease and confidence in key cutting.
  • Page 4: Vise Jaws: Standard Keys & Deep Cuts

    - Most key clamping requirements use the standard top jaw configuration. The RY89 Top Jaw on your RY100 can be flipped over for “step” jaw requirements, to make deeper cuts in small keys. You must flip over both the left and right RY89 Top Vise Jaws and clamp them into place with the RY10041 Knurled Knobs located below the painted key clamping knob.
  • Page 5: Replacing Vise Jaws

    12. Use the RY80 Key Clamp knob to close the vise jaws together with moderate force, without a key. NOW tighten the two RY9062 Cap screws to secure the RY10047 Bottom jaw to the RY10046 Plunger. COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 6: Key Clamping

    Slowly release the key gauge shaft and allow the key gauge to rest on the tip location behind the actual tip of the key, as pictured to the left. COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 7: Releasing The Carriage

    Failure to unlock the cutter will cause it not to rotate when you turn the machine on. The motor may be powerful enough to slip the belt and permanently damage it. COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 8: Depth Adjustment

    Wrench, two identical key blanks, and a small plastic mallet. Before you begin, make sure that both RY89 top jaws are in the standard configuration (see top right image above). COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 9 Turn OFF your machine and tighten the two screws using the 5/32” Allen Hex Wrench. Verify that your depth adjustment is still correct, and slightly readjust if necessary. COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 10: Key Gauge Adjustment

    The combined thickness is the ideal depth. Readjust if needed. If adjusted too low, your cutter wheel may cut into the right-hand vise jaw. If adjusted too high, your cutter wheel may not cut deep enough when duplicating. COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 11: Maintenance

    Keep your machine clean and lubricated and it will remain a productive asset to your business for a very long time! Rytan also services our machines. Visit our website for more information! ALWAYS UNPLUG YOUR MACHINE PRIOR TO ANY MAINTENANCE LUBRICATION You do NOT need to lubricate the motor or the cutter shaft bearings.
  • Page 12: Replacing Parts

    ALWAYS TURN OFF YOUR MACHINE BEFORE REPLACING PARTS. - STYLUS: Replace your RY10028 Stylus when you can see a worn spot such as a groove and/or excessive rounding of the otherwise sharp stylus tip. COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 13 At the bottom of the carriage is a 1/4” wide slot with the RY9200 retaining pin in it. Use a small hammer to bring the end of the pin flush with the bottom of the carriage. (cont. on next page) COPYRIGHT RYTAN INC 2022 | WWW.RYTAN.COM | 800-447-9826 | CUSTOMER_SERVICE@RYTAN.COM...
  • Page 14: Repair Information

    This warranty is exclusive and replaces all other warranties, including those of merchantability and fitness for a particular purpose. Rytan, Inc. will not be liable for any other damages or loss, including incidental or consequential damages from whatever cause, including breach of warranty or negligence.
  • Page 15: Exploded View And Parts List

    RY101 - STANDARD ON RY200 OPTIONAL ADD-ON FOR RY100 RY39 - OPTIONAL LAMP KIT RY118 (100) or RY218 (200) OPTIONAL QUICK-CHANGE STYLUS RY20005 - STANDARD ON RY200 ORDER TO CONVERT YOUR RY100 RY82 RY81 KEY GAUGE ASSEMBLY RY9063 RY20089 20006...

Table of Contents