Neousys IGT-33V User Manual

Industrial gateway

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Neousys Technology Inc.
IGT-30 Series Industrial Gateway
User Manual
Revision 1.2

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Summary of Contents for Neousys IGT-33V

  • Page 1 Neousys Technology Inc. IGT-30 Series Industrial Gateway User Manual Revision 1.2...
  • Page 2: Table Of Contents

    System Overview IGT-30 Series Packing List ..................12 Enclosure Dimensions ..................... 13 IGT-30D/ IGT-31D Front Panel .................. 14 IGT-33V/ IGT-34C Front Panel .................. 15 IGT-30D/ IGT-31D Top Panel ..................16 IGT-33V/ IGT-34C Top Panel ..................17 System LED Power & System Status LED ................... 18 Ethernet Port &...
  • Page 3 Wiring of Digital Output ..................55 IGT-33C/ 34C ......................56 7.2.1 Wiring of Digital Input ..................56 7.2.2 Wiring of Digital Output ..................56 Analog Input IGT-33V ........................57 8.1.1 Voltage Input ..................... 57 Wiring of Voltage Input ..................57 8.1.2 IGT-34C ........................58 8.2.1 Mode of Current Input ..................
  • Page 4: Legal Information

    For questions in regards to hardware/ software compatibility, customers should contact Neousys Technology Inc. sales representative or technical support. To the extent permitted by applicable laws, Neousys Technology Inc. shall NOT be responsible for any interoperability or compatibility issues that may arise when (1) products, software, or options not certified and supported;...
  • Page 5: Contact Information

    Neousys Technology Inc. (Taipei, Taiwan) 15F, No.868-3, Zhongzheng Rd., Zhonghe Dist., New Taipei City, 23586, Taiwan Tel: +886-2-2223-6182 Fax: +886-2-2223-6183 Email, Website Americas Neousys Technology America Inc. 3384 Commercial Avenue, Northbrook, IL 60062, USA (Illinois, USA) Tel: +1-847-656-3298 Email, Website China Neousys Technology (China) Ltd.
  • Page 6: Copyright Notice

    Disclaimer This manual is intended to be used as an informative guide only and is subject to change without prior notice. It does not represent commitment from Neousys Technology Inc. Neousys Technology Inc. shall not be liable for any direct, indirect, special, incidental, or consequential damages arising from the use of the product or documentation, nor for any infringement on third party rights.
  • Page 7: Safety Precautions

    Safety Precautions Safety Precautions Read these instructions carefully before you install, operate, or transport the system.  Install the system or DIN rail associated with, at a sturdy location  Install the power socket outlet near the system where it is easily accessible ...
  • Page 8: Service And Maintenance

    Service and Maintenance/ ESD Precautions Service and Maintenance  ONLY qualified personnel should service the system  Shutdown the system, disconnect the power cord and all other connections before servicing the system  When replacing/ installing additional components (expansion card, memory module, etc.), insert them as gently as possible while assuring proper connector engagement ESD Precautions...
  • Page 9: About This Manual

    About This Manual About This Manual This manual introduces Neousys IGT-30 series, an industrial grade gateway that can be deployed in a complex communication network. The manual covers IGT-30 series connections, LED indicators, initial setup and installation of the system.
  • Page 10: Introduction

    USB2.0 port, two 10/100M LAN ports, one configurable COM port (RS-232/422/485), one RS-485 (IGT-33V/ 34C only) and a CAN bus port (IGT-31D only). In addition to the ports mentioned, there are built-in isolated digital input channels that accept discrete signals from various sensors or buttons/ switches. There are also built-in isolated digital output channels to control actuators and indicators.
  • Page 11: Igt-30 Series Hardware Specifications

    IGT-30 Series IGT-30 Series Specifications IGT-30D IGT-31D IGT-33V IGT-34C Processor Texas Instrument Sitara AM3352 1GHz Processor Memory module 1GB DDR3L SDRAM 1x 10/ 100Mbit LAN Ethernet: 1x 10/ 100Mbit LAN with PoE (PD) USB port 1x USB2.0 Storage expansion 2x microSDHC (internal x1, external x1)
  • Page 12: System Overview

    IGT-30 series system, please check immediately if the package contains all the items listed in the following table. If any item(s) are missing or damaged, please contact your local dealer or Neousys Technology. IGT-30 Series Packing List System IGT-30 series...
  • Page 13: Enclosure Dimensions

    IGT-30 Series Enclosure Dimensions Neousys IGT-30 series enclosure dimensions come in a footprint measuring just 103.65 (H) x 43.0 (W) x 76.5 (D) mm. The compact dimensions make it easy to setup and deploy in areas where space is limited. It also comes with a DIN clip for DIN-rail mounting...
  • Page 14: Igt-30D/ Igt-31D Front Panel

    IGT-30 Series IGT-30D/ IGT-31D Front Panel There is a power status indicator LED, six user-definable LEDs, microSDHC expansion slot (under cover plate), SIM card slot, USB port, Ethernet port, two user-definable function buttons, console port, DI/ DO connectors, CAN bus (IGT-31D) and reserved ports.
  • Page 15: Igt-33V/ Igt-34C Front Panel

    IGT-30 Series IGT-33V/ IGT-34C Front Panel There is a power status indicator LED, six user-definable LEDs, microSDHC expansion slot (under cover plate), SIM card slot, USB port, Ethernet port, two user-definable function buttons, console port, DI/ DO connectors and analog input (AI) connectors.
  • Page 16: Igt-30D/ Igt-31D Top Panel

    IGT-30 Series IGT-30D/ IGT-31D Top Panel Top of the enclosure features a 3-pin DC power connector, 1x RS-232/ 422/ 485, console port, power button, reset button and an antenna opening.
  • Page 17: Igt-33V/ Igt-34C Top Panel

    IGT-30 Series IGT-33V/ IGT-34C Top Panel Top of the enclosure features a 3-pin DC power connector, 1x RS-232/ 422/ 485, 1x RS-485, console port, power button, reset button and an antenna opening.
  • Page 18: System Led

    IGT-30 Series System LED The system has 6 user definable LED indicators for users to program accordingly to their needs. However, there are some LEDs that come with preset default statuses that will be mentioned in this chapter. Other LEDs you will find on the system include the Ethernet port and the power status LED.
  • Page 19: Ethernet Port & Led

    IGT-30 Series Ethernet Port & LED The Ethernet port provides network connectivity. In addition to the console port, it is one of the two ports that may be used for system’s initialization. The LED status indicator light functions are described as below. LED indicator Color Status description...
  • Page 20: Digital I/O And Dc Connector

    IGT-30 Series Digital I/O and DC Connector There are three I/O connectors on IGT-30 series, each serving a different purpose and function from one another. They consist of digital input/ output, console and serial port. There is also a DC connector at the top of the system. Digital Input Connector (X1) &...
  • Page 21 IGT-30 Series IGT-33V/ IGT-34C X1 Pin Definition Channel Description Channel Description X1.1 DI_COM Common of DI X1.6 DO_1 Digital output 1 X1.2 DI_0 Digital input 0 X1.7 DO_2 Digital output 2 X1.3 DI_1 Digital input 0 X1.8 DO_3 Digital output 3 X1.4...
  • Page 22: Digital Output Connector (X2) & Pin Definition

    CAN High signal (IGT-31D only) X2.4 DO_1_B X2.9 CAN- CAN Low signal (IGT-31D only) X2.5 Reserved Reserved pin. Do not connect. X2.10 CAN_GND CAN ground (IGT-31D only) IGT-33V X2 Pin Definition Channel Description Channel Description X2.1 GND_VI X2.6 GND_VI X2.2 X2.7 X2.3 X2.8...
  • Page 23: Serial Port (X3) & Console Port Pin Definition

    Reserved X3.8 Tx of Console Port (RS-232 signal) X3.9 Rx of Console Port (RS-232 signal) X3.10 Ground of serial port. This pin connects to system digital ground. IGT-33V/ IGT-34C Pin Definition Channel RS-422 RS-485 RS-232 X3.1 TX+ of ttyS1 Data+ of ttyS1 Rx of ttyS1 X3.2...
  • Page 24: Dc Connector Definition

    IGT-30 Series DC Connector Definition The DC connector also locates at the top of the system. DC Connector Pin Description Positive polarity of DC input Negative polarity of DC input Frame Ground WARNING Please pay attention to the polarity and make sure it is connected correctly.
  • Page 25: System Setup

    IGT-30 Series System Setup The system setup involves hardware and DIN rail installation. Before you start, please make sure you have done the following:  It is recommended that only qualified service personnel should install and service this product to avoid injury. ...
  • Page 26: External Microsdhc Installation/ Replacement

    IGT-30 Series External microSDHC Installation/ Replacement The external microSDHC slot can be located behind the cover-plate (dotted line) on the front panel. To replace or insert cards, you must loosen the screw securing the cover-plate to access the slot. The microSD card provides additional expansion storage to the system.
  • Page 27: Internal Microsdhc Card & Battery Installation

    IGT-30 Series Internal microSDHC Card & Battery Installation NOTE The BR2032 battery is not included with the purchase of the system. The battery is user provided and is responsible for the system’s real-time clock. To access the internal and microSDHC and battery slot, you must remove the panel and cover.
  • Page 28 IGT-30 Series Place your thumbs firmly on the side of the panel, gently push upwards to disengage and remove it. Once you have removed the cover, unfasten two screws that secure the PCBA in the enclosure.
  • Page 29 IGT-30 Series Gently pull the PCBA out of the enclosure to access the battery and microSDHC slot. To install the battery, insert the batter on a 45° angle as shown below and press down (indicated by the arrow) on the other end to clip the battery in place. Insert battery at 45°...
  • Page 30 IGT-30 Series To install the internal microSDHC card, with the orientation shown below, gently press down and slide the holder in the direction shown to unclip the microSDHC card. Flip open the holder to install/ replace the microSDHC card. Place the replacement microSDHC card in the slot, make sure the notch matches (indicated by the red circle), flip the holder over to sit on top of the microSDHC car and slot, push in the direction shown to secure microSDHC card.
  • Page 31 IGT-30 Series Gently slide the PCBA back into the enclosure, making sure the connectors\ buttons meet the enclosure openings. Slide back into enclosure Make sure connectors meet 10. Secure the two screws holding the PCBA to the enclosure.
  • Page 32 IGT-30 Series 11. Install the panel, fasten the screws to secure the enclosure panel and cover plate. Install the cover Secure enclosure cover Secure cover plate...
  • Page 33: Mini Pcie Installation

    IGT-30 Series mini PCIe Installation To access the mini PCIe card, you must disassemble the enclosure and cover. To do so, please perform the following procedure: Unfasten the screw on the panel. Unfasten the screw holding the cover-plate.
  • Page 34 IGT-30 Series Place your thumbs firmly on the side of the panel, gently push upwards to disengage and remove it. Once you have removed the panel, unfasten two screws that secure the PCBA in the enclosure.
  • Page 35 IGT-30 Series Gently pull the PCBA out of the enclosure. Insert the SIM card as shown below.
  • Page 36 IGT-30 Series Locate the mini PCIe slot and inset the module on a 45 degree angle. Gently press the module down and secure the module with the dedicated screw.
  • Page 37 IGT-30 Series Clip-on mini PCIe module’s antenna (please refer to the module’s user manual on antenna cable connection). NOTE Please note how the antenna cable is routed. This is the recommended routing path to accommodate SMA-female connector installation.
  • Page 38 IGT-30 Series 10. Insert the PCBA back into the enclosure, making sure the connectors\ buttons meet the enclosure openings and the SMA female connector is accessible. Make sure connectors Make sure SMA female connector is meet accessible 11. Secure the PCBA onto the enclosure by fastening the two screws.
  • Page 39 IGT-30 Series 12. Remove the antenna cover from the panel. 13. To install the SMA female connector, make sure the coupling nut sits outside the enclosure panel, insulator ring sits inside the enclosure panel with the connector body. Fasten the SMA female connector by turning the coupling nut and the connector body in opposite directions.
  • Page 40 IGT-30 Series 14. Secure the panel and cover plate by fastening respective screws. Fastening the cover plate screw Fastening the cover screw 15. Install the antenna to complete the installation.
  • Page 41: Din Rail Installation

    IGT-30 Series DIN Rail Installation The DIN rail is easy to install and it is a convenient way to position the system once it has been initialized. The Din rail has been proven to be most beneficial in the industrial environment where space is limited.
  • Page 42 IGT-30 Series To install the mount plate onto the DIN rail, you must come over the top of the DIN rail, tilting downwards, overlap the top clip edge of the mount plate onto the DIN rail first, then firmly press the bottom-front of the enclosure to clip the bottom edge of the mount plate.
  • Page 43: Powering-On The System

    IGT-30 Series Powering-on the System IGT-30 series features two modes to power the system, DC input and Power Device (PD) mode. 5.5.1 DC Input To power the system via the DC input, please refer to the following procedure: 1. Connect and plug in the 3-pole terminal block. WARNING Please make sure the voltage of DC power is correct before you connect it to the system.
  • Page 44: Power Device Mode

    IGT-30 Series 5.5.2 Power Device Mode To power the system in Power Device (PD) mode, please make sure you have done the following: 1. Connect and plug in the PD Ethernet port. 2. Press the power button to turn on the system. WARNING If you connect both DC power and PSE (PD mode), please make sure your DC and PSE are isolated.
  • Page 45: Initial Login

    IGT-30 Series Initial Login There are two ways to log into the system and setup your IGT-30. Method one is to login by connecting to the console port of IGT-30 and method two is by connecting to the Ethernet port of IGT-30 and access via a SSH-supported terminal application such as PuTTY.
  • Page 46 IGT-30 Series Go back to Category > Session, select and it should bring up the parameters set in the previous step. Click on Open when ready. A series of messages may appear, wait for “igt30 login:” prompt.
  • Page 47 IGT-30 Series Enter “root” to login, password is not required and the Linux CLI prompt “root@igt30:~#” will appear. From here you may begin configuring your IGT-30. NOTE Please remember to change the default password “root” to avoid unauthorized access.
  • Page 48: Login Via Ethernet

    IGT-30 Series Login via Ethernet Establish an Ethernet connection between your host computer and IGT-30, power on both systems. Please note that the Ethernet port on IGT-30 supports AUTO-MDIX meaning either a straight-through or cross-over cable can be used. On your host computer, please go to “Start > Control Panel > View network status and tasks >...
  • Page 49 IGT-30 Series Enter the following IP parameters and OK. IP Address: 192.168.8.1 Subnet Mask: 225.225.225.0...
  • Page 50 192.168.8.2 as the destination you want to connect to. Click on Open when ready. A verification prompt may appear, click on Yes to continue and the PuTTY command prompt will show “login as:”, enter “neousys” and press Enter to continue. The default password is: 29169532. Login...
  • Page 51 IGT-30 Series To acquire root rights, type in “~$ sudo su” and press Enter. The root prompt should appear...
  • Page 52: Utility Script

    IGT-30 Series Utility Script There is a built-in script named IGT-30, which facilitates serial port mode switching between RS-232, RS-422, RS-485 and test DI/ DO functions. Simply type igt30 -h and press enter after you successfully login as root. The usage of the script will be shown. The script covers the following functionalities: ...
  • Page 53: Digital Input And Output

    IGT-30 Series Digital Input and Output IGT-30D/31D There are eight built-in isolated digital inputs and two digital outputs on IGT-30D and IGT-31D. These digital inputs and outputs are designed for industrial usage and are compatible with most commercial off-the-shelf buttons, switches, indicators, etc. 7.1.1 Mode of Digital Inputs A digital input is usually used to acquire the status of a device via two expected states,...
  • Page 54: Wiring Of Digital Input

    IGT-30 Series 7.1.2 Wiring of Digital Input When the dry contact mode switch of each digital input channel is “OFF”, this digital input channel, alone with the DI_COM, accepts either sinking or sourcing digital output signals. The following figure shows how to wire the digital output devices to the digital input channels.
  • Page 55: Wiring Of Digital Output

    IGT-30 Series 7.1.3 Wiring of Digital Output The built-in digital output channels on IGT-30D and IGT-31D is designed with MOSFET SPST-NO relays. SPST-NO stands for single pole single throw and normally open. It works like dry contact mechanical relays. Turning the digital output channels on will “close”...
  • Page 56: Igt-33C/ 34C

    IGT-30 Series IGT-33V/ 34C There are two built-in isolated digital inputs and six digital outputs on IGT-33V and IGT-34C. These digital inputs and outputs are designed for industrial usage and are compatible with most commercial off-the-shelf buttons, switches, indicators, etc.
  • Page 57: Analog Input

    0-10V. The range and data format can be adjusted by software. 8.1.1 Voltage Input The IGT-33V/ 34C include an “ilbigt.so” shared library to facilitate user program, you can config and control analog input signal depend IGT analog input function group. Please refer to Appendix C for IGT-33V/ 34C API functions.
  • Page 58: Igt-34C

    IGT-30 Series IGT-34C 8.2.1 Mode of Current Input There are four 16-bit isolated current inputs for IGT-34C.The current inputs are designed for 4-20 mA. You can switch the measure range and data format by software. Range description Note Input range 4~20 mA (default) Switch by IGT_AI_Config 0~20 mA...
  • Page 59: Appendix A Sysfs Mapping

    IGT-30 Series Appendix A Sysfs Mapping LEDs, User Buttons, Digital Input and Digital Output on IGT-30 series support Linux sysfs. The section, Utility Script provides a quick access to these peripheral. However, integrated with users’ own application, it’s also possible to access to these peripherals via the mapped files.
  • Page 60: Igt-31D

    IGT-30 Series IGT-31D Category Name sysfs path Supported Properties /sys/class/leds/igt31::usr0 brightness invert /sys/class/leds/igt31::usr1 trigger /sys/class/leds/igt31::usr2 /sys/class/leds/igt31::usr3 /sys/class/leds/igt31::usr4 /sys/class/leds/igt31::usr5 Button /sys/class/gpio/gpio72 value active_low /sys/class/gpio/gpio73 edge /sys/class/gpio/gpio47 value active_low /sys/class/gpio/gpio46 edge /sys/class/gpio/gpio45 /sys/class/gpio/gpio44 /sys/class/gpio/gpio88 /sys/class/gpio/gpio87 /sys/class/gpio/gpio86 /sys/class/gpio/gpio4 /sys/class/gpio/gpio74 value active_low /sys/class/gpio/gpio75 DO_EN /sys/class/gpio/gpio71...
  • Page 61: Igt-33V

    IGT-30 Series IGT-33V Category Name sysfs path Supported Properties /sys/class/leds/igt33::usr0 brightness invert /sys/class/leds/igt33::usr1 trigger /sys/class/leds/igt33::usr2 /sys/class/leds/igt33::usr3 /sys/class/leds/igt33::usr4 /sys/class/leds/igt33::usr5 Button /sys/class/gpio/gpio72 value active_low /sys/class/gpio/gpio73 edge /sys/class/gpio/gpio47 value active_low /sys/class/gpio/gpio46 edge /sys/class/gpio/gpio74 value active_low /sys/class/gpio/gpio75 /sys/class/gpio/gpio87 /sys/class/gpio/gpio86 /sys/class/gpio/gpio45 /sys/class/gpio/gpio44 DO_EN /sys/class/gpio/gpio71...
  • Page 62: Igt-34C

    IGT-30 Series IGT-34C Category Name sysfs path Supported Properties /sys/class/leds/igt34::usr0 brightness invert /sys/class/leds/igt34::usr1 trigger /sys/class/leds/igt34::usr2 /sys/class/leds/igt34::usr3 /sys/class/leds/igt34::usr4 /sys/class/leds/igt34::usr5 Button /sys/class/gpio/gpio72 value active_low /sys/class/gpio/gpio73 edge /sys/class/gpio/gpio47 value active_low /sys/class/gpio/gpio46 edge /sys/class/gpio/gpio74 value active_low /sys/class/gpio/gpio75 /sys/class/gpio/gpio87 /sys/class/gpio/gpio86 /sys/class/gpio/gpio45 /sys/class/gpio/gpio44 DO_EN /sys/class/gpio/gpio71...
  • Page 63: Appendix B Utility Script

    IGT-30 Series features a software tool for users to remote/ control the system IO state by simply entering your device name (eg. igt33). For example, if your device is IGT-33, type neousys@igt33:~$ igt33 -h to get tool’s help information. neousys@igt33:~$ igt33 -h Version: 20191031 Usage: igt33 <function>...
  • Page 64: Analog Input Monitor

    IGT-30 Series Analog Input monitor IGT-33V/ IGT-34C have supply 8/ 4-ch voltage/current input channels to suit your application needs. You can type igt33 ai[0-7] to monitor the analog input signal (unit of IGT-33: Volt, IGT-34: mA). neousys@igt33:~$ igt33 ai0 0.293371 neousys@igt33:~$ igt33 ai1 0.292295...
  • Page 65: Digital Input Monitor

    IGT-30 Series Digital Input Monitor IGT-33V/ IGT-34C have supply 2 digital input channels to suit your application needs. You can type igt33 di[0-1] to monitor the digital input signal. neousys@igt33:~$ igt33 di0 di0: 1 neousys@igt33:~$ igt33 di1 di1: 1 neousys@igt33:~$...
  • Page 66: Digital Output Control/ Monitor

    IGT-30 Series Digital Output Control/ Monitor IGT-33V/ IGT-34C have six digital output channels to suit your application needs. The DO ports must be enabled before it can be used. You can type igt33 do_en [<0|1>] to enable/disable DO ports. neousys@igt33:~$ igt33 do_en 1...
  • Page 67: Rs-232/ 422/ 485 Switch

    IGT-30 Series RS-232/ 422/ 485 Switch IGT-33V/ IGT-34C have one RS-232/422/485 serial port for connection. You can type igt33 ttys[1] [<232|422|485 >] to switch your RS-port type. neousys@igt33:~$ igt33 ttys1 232 set ttys1_mode1 to low set ttys1_mode0 to high set ttyS1 to RS-232...
  • Page 68: Appendix C Analog Function

    IGT-30 Series Appendix C Analog Function Syntax int32_t IGT_AI_Config(uint32 AnalogType, uint32 InputStyle, uint32_t Timeout); Description Config IGT D/B behavior Argument Function Description AnalogType Voltage Input IGT_AI_TYPE_VOLTAGE Current Input IGT_AI_TYPE_CURRENT Function Description InputStyle Voltage Input Range 0~10 V IGT_AI_VOLTAGE_STYLE_DEFAULT Voltage Input Range -0~10 V IGT_AI_VOLTAGE_STYLE_FULLSCALE Voltage Input Range -5~5 V IGT_AI_VOLTAGE_STYLE_HALFSCALE...
  • Page 69 IGT-30 Series Syntax int32_t IGT_AI_ReadlineU16( uint16_t ch, uint16_t* u16); Description Read Analog data Argument Function Description Channel number Analog data in U16 format Syntax int32_t IGT_AI_ReadlineI16( uint16_t ch, int16_t* i16); Description Read Analog data Argument Function Description Channel number Analog data in I16 format Syntax int32_t IGT_AI_ReadlineF64( uint16_t ch, double* f64);...

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