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Duratuf KIWI MK2A Assembly Instructions Manual
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Duratuf KIWI MK2A Assembly Instructions Manual

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Quality – Built In
ASSEMBLY INSTRUCTIONS
MK2A
BASE SIZE 2545mm x 2545mm

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Summary of Contents for Duratuf KIWI MK2A

  • Page 1 Quality – Built In ASSEMBLY INSTRUCTIONS MK2A BASE SIZE 2545mm x 2545mm...
  • Page 2 ASSEMBLY INSTRUCTIONS  Tools Required: Drill  Drill Bit 3.5mm  Drill Bit 6mm (for clear roof panel only)  Riveter  Hammer  Nail Punch  Tape Measure  Ladder or Saw stool  Spanners x 2  String Line ...

  • Page 4: Front Wall

    MK2A TIMBER FRAME 2545 1900 (or 1870 for Raised Base Plate only) FRONT WALL 2545 1205 1205 1900 (or 1870 for Raised Base Plate only) BACK WALL...
  • Page 5 MK2A TIMBER FRAME Note: If fitting a window, there will be no centre stud on the window side. Instead nail in a full length Nog (2.455) using window studs (.883) to get correct height. Position one window stud centrally beneath the Nog and nail in place.

  • Page 6: Terms Explanation

    MK2A WALL CLADDING TO AVIOD CORROSION:  Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting.  Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use ink to mark steel.
  • Page 7 MK2A WALL CLADDING Note: For sheds with the Raised Base Plate option, the Wall Sheets will protrude 20mm below the Bottom Plate. Refer to Raised Base Plate sec- tion (page 14). Step 1: Front Wall: Start at the left hand side. Posi-...
  • Page 8 MK2A LOUVRE WINDOW (Optional) 588mm Step 1: Lay out the two window studs (883mm) and Nog Step 2: On the inside of the shed, position studs and (634mm) on a flat surface. Position Nog and nail Nog centrally on window opening. Make sure the in place using 2x 75mm nails at each end.
  • Page 9 (G100) with three rivets to each side of the Window Frame to hold glass in place. Pre- drilling Glazing Beads is recommended. MK2A DOOR JAMB & CORNER FLASHINGS Step1: Fit Door Jamb Flashing (104) in between Step2: Measure and cut Doorstep Flashing (106) Top and Bottom Plates and hard against to fit in between Door Jambs.
  • Page 10 MK2A DOOR JAMB & CORNER FLASHINGS Step 3: Fit Corner Flashing (101) over corner Ribs with the top flush with the top of the Top Plate. Rivet in place with six rivets, three each side. Repeat with other three Corner Flashings.
  • Page 11 MK2A CLEAR ROOF PANEL (Optional) Step 1: Leave a gap where the Clear Panel is to be fitted. Position the next Roof Sheet. Ensure it overlaps correctly, then rivet together, one rivet in the centre and one approximately 600 mm down from the centre on both sides. Rit re- maining Roof Sheets, overlapping and riveting as you go.
  • Page 12 MK2A DOORS Step 1: Position Door Track (107) on front wall up against underside of Roof, with right hand end flush with the right hand corner. Pre-drill hole in centre and rivet in place. Remove ALL drill filings Step 2: Hang door in Door Track. At the right hand end of Door Track, adjust up or down so that the Door hangs parallel with shed.
  • Page 13 DOOR BOTTOM PLATE DOOR GUIDE MK2A BARGE & SPOUTING Step 2: Centralise Barge Flashing on gable end Step 1: Position Barge Flashing (A102) on gable and rivet in place, one rivet into every ends. Position a Spouting (B103) and rivet second Rib.
  • Page 14 MK2A FLOOR Step 1: Place shed in final position. Check the di- agonal measurements are the same and the shed is level before fitting Floor. It is recommended that the shed is anchored down with either a Duratuf Bolt Down Kit or Duratuf Peg Down Kit depending on what the shed is sited on.
  • Page 15 MK2A HASP & STAPLE Using six rivets and one 50mm clout attach hasp to Door Jamb Flashing and the staple to the Door as shown. RAISED BASE PLATE For sheds being placed on a purpose built floor, (concrete, cobbles, ply etc.), the Wall Sheets will pro- trude 20mm below the Base Plate.
  • Page 16 DURATUF PREMIUM SHED WARRANTY REFERENCE NO:_______________________ GUARANTEE TO CUSTOMER Congratulations on purchasing a Duratuf Storage Shed. With proper care and attention, this product will last many years. For your benefit PLEASE READ THE FOLLOWING INFORMATION CAREFULLY. WARRANTY ON METAL CLADDING Riverlea Group Ltd guarantee that the metal roofing and wall cladding on Kiwi and Fortress Garden Sheds may be used in moderate and inland corrosion zones or areas where the first year mild steel corrosion rate is less than 200g/m2, and that in these conditions, they will not perforate due to corrosion within 18 years of date of manufacture.