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Duratuf KIWI MK2A Assembly Instructions Manual

Duratuf KIWI MK2A Assembly Instructions Manual

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Quality – Built In
ASSEMBLY INSTRUCTIONS
MK2A
BASE SIZE 2545mm x 2545mm

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Summary of Contents for Duratuf KIWI MK2A

  • Page 1 Quality – Built In ASSEMBLY INSTRUCTIONS MK2A BASE SIZE 2545mm x 2545mm...
  • Page 2 CHECK OUT OUR ASSEMBLY VIDEO Let Keith and Justin show you how to build your Kiwi shed like a professional. When used in conjunction with these assembly instructions, Keith’s practical tips and tricks will make your assembly experience that much simpler, giving you visual guidance through sections that seem tricky on paper, and help you achieve a flawless end result.
  • Page 3 ASSEMBLY INSTRUCTIONS • Tools Required: Drill • Drill Bit 3.5mm • Drill Bit 6mm (for clear roof panel only) • Hex Drive 5/16 • Riveter (free Duratuf riveter supplied in kit) • Hammer • Nail Punch • Tape Measure • Ladder or Saw stool •...
  • Page 4 KIWI MK2A PARTS LIST 2.080m Gable End Wall Sheets 1.890m Wall Sheets Door - Standard Security Instruction Booklet 0.200m Jack Studs - 90 x 45mm Hardware Pack Touch-up Paint & Brush Duratuf Riveter 2.830m Roof Sheets Flooring Nails 50mm 75mm...
  • Page 5 MK2A TIMBER FRAME 2545 1900 (or 1870 for Raised Base Plate only) FRONT WALL 2545 1205 1205 1900 (or 1870 for Raised Base Plate only) BACK WALL...
  • Page 6 MK2A TIMBER FRAME Note: For sheds with the Raised Floor Modification option the studs will be 1.780m long to allow the Wall Sheets to pro- trude 20mm below the Bottom Plate. Refer to Raised Floor Modification section (Page 15). Note: If fitting a window, there will be no centre stud on the window side.
  • Page 7 MK2A WALL CLADDING TO AVIOD CORROSION: • Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting. • Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use ink to mark steel.
  • Page 8 MK2A WALL CLADDING Step 1: Front Wall: Start at the left hand side. Position the Wall Sheet with the LIP on the left hand side. Ensuring the LIP is flush with side of the Stud and the top of the Top Plate, tack in place.
  • Page 9 MK2A LOUVRE WINDOW (Optional) 588mm Step 1: Lay out the two window studs (883mm) and Nog Step 2: On the inside of the shed, position studs and (634mm) on a flat surface. Position Nog and nail Nog centrally on window opening. Make sure the in place using 2x 75mm nails at each end.
  • Page 10 Window Frame to hold glass in place. Pre-drilling Glazing Beads is recommended. MK2A DOOR JAMB & CORNER FLASHINGS Step 1: Fit Door Jamb Flashing (104) in between Top and Bottom Plates and hard against Stud. Attach Door...
  • Page 11 MK2A DOOR Step 1: Position the Door Track (107) on the front wall with the top of the track 7mm below the top of the timber frame. The end of door track should 20mm from outside of the right-hand corner flashing.
  • Page 12 MK2A ROOF Note: Condensation can form on the under side of shed roof. If building paper is required, fit now. Building paper will need to be sup- ported by netting or roofing twine. Step 1: Check that the diagonal measurements of the shed are the same. If building on unlevel ground it may be necessary to tempo- rarily brace the shed with pieces of timber from the packaging.
  • Page 13 MK2A CLEAR ROOF PANEL (Optional) Step 1: Leave a gap where the Clear Panel is to be fitted. Position the next Roof Sheet. Ensure it overlaps correctly, then rivet togeth- er, one rivet in the centre and one approximately 600 mm down from the centre on both sides. Fit remaining Roof Sheets, overlapping and riveting as you go.
  • Page 14 MK2A BARGE & SPOUTING Note: MK2 shown Note: MK2 shown Step 1: Position Barge Flashing (102) on gable ends. Step 2: Centralise Barge Flashing on gable end and Position a Spouting (A103) and rivet to the rivet in place, one rivet into every second Rib.
  • Page 15 Floor Board may have to be cut to size. Flashing (110) to fit in between Door Jamb Flash- ings and nail in place using 50mm Clouts. MK2A HASP & STAPLE Using six rivets and one 50mm clout attach hasp to Door Jamb Flashing and the staple to the Door as shown.
  • Page 16 SECURITY DOOR (Optional) Step 3 On the left hand Door Jamb, position latch so that Step 2: Once door is hung, position the Locking Stays so the hook on the door handle will be secure and go they slide into the Locking Brackets easily. Screw in and out easily.
  • Page 17 COMPLETE OUR CUSTOMER SURVEY Thank you for investing in a Duratuf Garden Shed. We are sure that it will provide excellent long-term storage and add value to your property. To continually improve our products and service, we would love to hear about your Duratuf experience and why you chose us. Further to that, we would also love to see a picture or a short video of your shed installed and doing its job so that we can share this with others for their inspiration.
  • Page 18: Maintenance

    DURATUF PREMIUM SHED WARRANTY GUARANTEE TO CUSTOMER Congratulations on purchasing a Duratuf Storage Shed. With proper care and attention, this product will last many years. For your benefit PLEASE READ THE FOLLOWING INFORMATION CAREFULLY. WARRANTY ON METAL CLADDING Riverlea Group Ltd guarantee that the metal roofing and wall cladding on Kiwi and Fortress Garden Sheds may be used in moderate and inland corrosion zones or areas where the first year mild steel corrosion rate is less than 200g/m2, and that in these conditions, they will not perforate due to corrosion within 30 years of date of manufacture.