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Related Manuals for Jäger S33-M110.01 S26
Summary of Contents for Jäger S33-M110.01 S26
- Page 1 Manual S33-M110.01 S26 High Frequency Spindle Manual tool change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Power data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
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Page 3: Table Of Contents
Contents: Translation of the original manual 8.4.1 Readjusting concentricity......... 26 Preliminary information 4 Diameter of media supply line ........ 26 Purpose of the manual ............ 4 Compressed air.............. 27 Explanation of symbols used .......... 4 8.6.1 Air purity classes (ISO 8573-1) ...... 27 Transport and packaging 5 8.6.2 Setting the sealing air ........ -
Page 4: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 5: Transport And Packaging
Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü Any damage restricts the functionality of the HF spindle. Ü... -
Page 6: Packaging Of Hf Spindle
Designated use Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter. -
Page 7: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 8: Safe Working
Safety instructions Note. Do not damage the HF spindle. Any damage reduces the accuracy of the HF spindle. Any damage restricts the functionality of the HF spindle. Any damage shortens the service life of the HF spindle. Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. -
Page 9: Shutdown Of Hf Spindle
Safety instructions Ü Take the relevant measures to protect against splashes and spray accord- ing to the type of machining, the type of material being machined, and the type of tool selected. Ä Observe the manual of the machine in which the HF spindle is installed. Ü... -
Page 10: Modification And Repair
Technical description Modification and repair Modifications or alterations to the HF spindle are only permitted after prior consultation with Nakanishi Jaeger GmbH. Only the service partners listed in the “Service and repair 36]” section are authorized to open and repair the HF spindle. Only approved accessories have been tested for operational safety and func- tionality. -
Page 11: Cooling
Technical description The FC detects the following operating states of the HF spindle, depending on the version: HF spindle rotating. HF spindle too hot. HF spindle at a standstill, etc. The FC forwards the operating states of the HF spindle to the machine con- troller. -
Page 12: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax./5s S6-60% S1-100% Compressed air cooled Rated power 0,25 0,23 [kW] Torque 0,039 0,037 0,033 [Nm] Voltage Current Motor data 3-phase asynchronous drive Motor technology (no brushes or sensors) Frequency 1.667 Hz... -
Page 13: Dimensions
Technical Specifications Clockwise Coupler plug 8-pin metal Weight (without taper) ~ 1,3 kg Inner taper run out < 1 µ Dimensions Item no. 10501004, Revision 03 13 ( 40 ) -
Page 14: Motor Data
Technical Specifications Motor data The power values (S1, S6, S2) Spindle characteristic curve KL 1022 are valid for sinusoidal cur- Motor technology AC Motor rents and voltages. The power values of the HF Motor type ACM 26/15/30-2E spindle are dependent on the Rated power 0,2 kW frequency converter used and... -
Page 15: Performance Diagram
Technical Specifications Note on operation with static frequency converters: For operation with a frequency converter, the effective fundamental voltage must correspond to the specified motor voltage. The measured currents may be greater than the specified values due to the harmonic content. 6.2.1 Performance Diagram Note: Ensure functionality. - Page 16 Technical Specifications Parameter Meaning Value Unit p0304 Rated voltage (phase-phase) Vrms p0305 Rated current Arms p0307 Rated power 0,188 p0308 Rated power factor 0,74 cos φ p0310 Rated frequency 1.000 p0311 Rated speed 57.949 Rated power loss Rated rotation speed 100.000 p0312 Rated torque...
- Page 17 Technical Specifications Parameter Meaning Value Unit Desaturation speed 96.600 Main inductance at maximum speed 0,923 Saturation factor Tilting torque reduction factor 72,88 (**) Additional parameters Heidenhain Item no. 10501004, Revision 03 17 ( 40 )
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Page 18: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Kabelstecker S26 Spindel male cable connector S26 spindle Stator 0,75mm² 0,2mm² 0,75mm² 0,2mm² 0,75mm² 0,2mm² 0,75mm²... -
Page 19: Motor Protection Ptc 100°C
Technical Specifications Motor protection PTC 100°C PTC thermistor with protective insulation Characteristic curves for rated response temperatures 90°C to 160°C in accor- dance with DIN VDE V 0898-1-401. Technical Specifications M135 Type = 0 … 40°C) V Max. operating voltage 30 V –... -
Page 20: Speed Sensor (Digital Differential Magneto Resistor)
Technical Specifications Speed sensor (digital differential magneto resistor) Trouble-free evaluation requires good wiring. Ü Use twisted and shielded cables. Ü Connect the HF spindle based on the connection example shown below. Note: Resistor (Rx). If the resistor (Rx*) is already integrated in the evaluation unit (FC): Only connect signal and ground. -
Page 21: Air-Borne Noise Emissions
Technical Specifications Air-borne noise emissions CAUTION: Noise has an impact on health. Only operate the HF spindle if you are wearing hearing protection. Item no. 10501004, Revision 03 21 ( 40 ) -
Page 22: Operating Location
Operating location Operating location DANGER: Due to flying parts. If the HF spindle is incorrectly attached, it may come loose during operation and be flung away by the forces that occur. Clamp the HF spindle firmly. WARNING: Risk of injury due to flying parts. The HF spindle operates at high speeds which may cause chips to fly out with great force. -
Page 23: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage section. Torque support DANGER: Due to ripped-off cables and lines. -
Page 24: Installing The Hf Spindle
Installation Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü Remove the sealing plugs that protect the connections against damage and contamination during transportation. Ü Instead of these sealing plugs, install the appropriate hose fittings. Ü... -
Page 25: Setting Concentricity
Installation Setting concentricity The concentricity of the HF spindle is already set ex-works. High Frequency Spindle Inner taper of shaft Radial adjustment screws (4 x ISO 4026-M5x8) Axial clamping screws (6 x ISO 4017-M5x16) taper adapter Meter If the concentricity needs to be reset, proceed as follows: Ü... -
Page 26: Readjusting Concentricity
Installation 8.4.1 Readjusting concentricity Ü Loosen the axial clamping screws. Ü Manually rotate the HF spindle by 360°. Ä Detect run-out errors. Ü Reset the concentricity of the HF spindle using the radial adjustment screws. Ü Tighten the axial clamping screws crosswise. Ä... -
Page 27: Compressed Air
Installation Compressed air 8.6.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max. oil content 1 mg/m 8.6.2 Setting the sealing air For guidelines on air quality,... -
Page 28: Commissioning
Commissioning Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. Note the maximum speed for the selected tool. Note the maximum speed for the HF spindle. The maximum permissible speed of the HF spindle for commissioning / processing is always the lowest... -
Page 29: Daily Start-Up
Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä At maximum 50 % of the maximum permissible speed. (See Commissioning 28] section) -
Page 30: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. -
Page 31: Maximum Tightening Torques
Tool change Note: Ensure functionality. All contamination damages the collet, clamping nut, tool mount, etc. As a re- sult, the function of the HF spindle is no longer guaranteed. Clean the collet. Clean the clamping nut. Clean the thread of the shaft. Clean the inner taper of the shaft. -
Page 32: Tools For High Speed Cutting
Tools for high speed cutting Tools for high speed cutting DANGER: Due to flying parts. If the wrong direction of rotation is used, the tool is damaged when load is applied. The centrifugal forces cause the broken part to be flung out. Only use tools with the correct direction of rotation for the HF spindle. -
Page 33: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 34: With Every Tool Change
Maintenance 12.2.2 With every tool change Ü Ensure that the tool mount and tool shank are clean. Ä Remove any soiling. 12.2.3 Every time the clamping device is changed Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. -
Page 35: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. -
Page 36: Service And Repairs
Service and repairs Service and repairs DANGER: Electric shock. Electric shock can lead to severe burns and life-threatening injuries. Take measures to prevent hazards caused by electrical energy (for details re- fer e.g. to the regulations issued by the VDE and the local energy supply companies). -
Page 37: Malfunctions
Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button. - Page 38 Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 32]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis- holders produced according to the tolerances specified by torted...
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Page 39: Declaration Of Incorporation
Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type S33-M110.01 S26 Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC. - Page 40 61239 Ober-Mörlen Norcross, GA 30071 GERMANY Nakanishi Jaeger YouTube channel Scan this QR code with any QR code +1 (770) 674-4480 +49 (0)6002-9123-0 scanner. sales@anakanishi-jaeger.com office@jaegerspindles.com www.nakanishi-jaeger.com www.nakanishi-jaeger.com/en Serial number Type S33-M110.01 S26 Item no. 10501004 Revision Date 01.09.2023 Language...
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