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Related Manuals for Jäger Z100-M636.03 S5V
Summary of Contents for Jäger Z100-M636.03 S5V
- Page 1 Manual Z100-M636.03 S5V High Frequency Spindle Manual taper change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Performance data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
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Page 3: Table Of Contents
Contents: Translation of the original manual 8.3.1 Quality of cooling water........ 26 Preliminary information 4 8.3.2 Setting the cooling.......... 26 Purpose of the manual ............ 4 Compressed air.............. 27 Explanation of symbols used .......... 4 8.4.1 Air purity classes (ISO 8573-1) ...... 27 Transport and packaging 5 8.4.2 Setting the sealing air ........ -
Page 4: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 5: Transport And Packaging
Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü Any damage restricts the functionality of the HF spindle. Ü... -
Page 6: Packaging Of Hf Spindle
Designated use Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter. -
Page 7: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 8: Safe Working
Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining. -
Page 9: Shutdown Of Hf Spindle
Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä (Y) See section: Technical Specifications 12]. -
Page 10: Technical Description Connections Of Hf Spindle
Technical description Technical description Connections of HF spindle Electrical connection for: motor phases Electrical connection for: Vector control Cooling water G 1/4" Sealing air G 1/8" Electrical connection The HF spindle may only be operated with a frequency converter (FC). Ü Check whether the current, voltage, and frequency data of the HF spindle match the raw data for the frequency converter. -
Page 11: Cooling
Technical description Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera- tion. Note: Extension of the service life through heat dissipation. Heat is produced during operation of the HF spindle. The temperature of the HF spindle should not exceed + 45° C as this shortens the service life of the bearing. -
Page 12: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax./5s S6-60% S1-100% Liquid cooled Rated power 16,1 11,5 [kW] Torque 6,85 5,19 [Nm] Voltage Current 38,4 28,5 25,7 Motor data 3-phase asynchronous drive Motor technology (no brushes or sensors) Frequency 1.200 Hz... -
Page 13: Dimensions
Technical Specifications Weight ~ 12,5 kg Inner taper run out < 1 µ Axial run-out < 1 µ Dimensions (*) = Clamping range Item no. 10206006, Revision 03 13 ( 40 ) -
Page 14: Motor Data
Technical Specifications Motor data The power values (S1, S6, S2) Spindle characteristic curve KL 8513 are valid for sinusoidal cur- Motor technology AC Motor rents and voltages. The power values of the HF Motor type ACM 82/50/80-4E spindle are dependent on the Rated power 10 kW frequency converter used and... -
Page 15: Performance Diagram
Technical Specifications Measured values: S2-Pmax./5 s Rated rotation speed 5 000 10 000 15 000 20 000 25 000 30 000 36 000 Speed 3 796 8 945 13 933 18 921 23 909 28 625 34 290 Frequency 1 000 1 200 Rated power 2,433... - Page 16 Technical Specifications Note: Damage due to incorrect performance data. The values of the parameters relate exclusively to the motor. HF spindle values: See tables S1-100%, S6-60% and S2-Pmax. Parameter Meaning Value Unit p0304 Rated voltage (phase-phase) Vrms p0305 Rated current 22,5 Arms p0307...
- Page 17 Technical Specifications Parameter Meaning Value Unit Desaturation speed 40.082 Main inductance at maximum speed 4,472 Saturation factor 1,187 Tilting torque reduction factor 58,09 (**) Additional parameters Heidenhain Item no. 10206006, Revision 03 17 ( 40 )
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Page 18: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Spindelstecker FS9M (S5) spindle plug FS9M (S5) 0,75mm² GNYE 0,5 mm² Stator 0,5 mm² 0,5 mm² 0,14mm²... - Page 19 Technical Specifications Spindelstecker FS17 (S10) Vektor spindle plug FS17 (S10) Vektor Zahnradgeber GEL 244 encoder GEL 244 2.Spur 0,25 mm² COS- +/-5% 0,25 mm² VCC_FB 0,25 mm² 0,25 mm² 1.Spur 0,25 mm² SIN- 1.Spur 0,25 mm² SIN+ 2.Spur 0,25 mm² COS+ 0,25 mm²...
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Page 20: Motor Protection Pt1000
Technical Specifications Motor protection Pt1000 Platinum temperature sensor Design according to: DIN EN 60751 Accuracy class B 2-wire connection Technical Specifications Temperature/resistance correlation (series of basic values) /°C (*) Resistance at temperature t /°C [Ω] 1000 1004 1008 1012 1016 1020 1023 1027... -
Page 21: Motor Protection Ptc 150°C
Technical Specifications Motor protection PTC 150°C PTC thermistor with protective insulation Characteristic curves for rated response temperatures 90°C to 160°C in accor- dance with DIN VDE V 0898-1-401. Technical Specifications M135 Type = 0 … 40°C) V Max. operating voltage 30 V –... -
Page 22: Speed And Position Sensor (Minicoder)
Technical Specifications Speed and position sensor (MiniCoder) The MiniCoder scans a target wheel (toothed wheel) made from ferromag- netic material. The magnetic field of the built-in encoder is modulated by the moving target wheel. The sensor detects the change in magnetic field and converts this into a si- nusoidal output signal. -
Page 23: Air-Borne Noise Emissions
Technical Specifications Air-borne noise emissions CAUTION: Noise has an impact on health. Only operate the HF spindle if you are wearing hearing protection. Item no. 10206006, Revision 03 23 ( 40 ) -
Page 24: Operating Location
Operating location Operating location DANGER: Due to flying parts. If the HF spindle is incorrectly attached, it may come loose during operation and be flung away by the forces that occur. Clamp the HF spindle firmly. WARNING: Risk of injury due to flying parts. The HF spindle operates at high speeds which may cause chips to fly out with great force. -
Page 25: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage section. Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü... -
Page 26: Diameter Of Media Supply Line
Installation Diameter of media supply line Ü The nominal size of the media supply lines can be found in the following table: Medium Compressed air 2.8 mm " 4 mm " Compressed air 4 mm " 6 mm " Compressed air 6 mm "... -
Page 27: Compressed Air
Installation Compressed air 8.4.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max. oil content 1 mg/m 8.4.2 Setting the sealing air For guidelines on air quality,... -
Page 28: Commissioning
Commissioning Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. Note the maximum speed for the selected tool. Note the maximum speed for the HF spindle. The maximum permissible speed of the HF spindle for commissioning / processing is always the lowest... -
Page 29: Daily Start-Up
Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä At maximum 50 % of the maximum permissible speed. (See Commissioning 28] section) -
Page 30: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. -
Page 31: Manual Hollow Shank Taper
Tool change 10.2 Manual hollow shank taper Clamping segment Access hole Locking ring Threaded spindle Marking "X" Snap ring Ejector with withdrawal thread Basic body Driver Shaft of HF spindle Mounting spindle Ü Turn the locking ring until the hexagon wrench can be guided axially through the access hole to the hexagon socket of the mounting screw. -
Page 32: Tools For High Speed Cutting
Tools for high speed cutting DANGER: Due to flying parts. The hexagon socket wrench may be flung out during operation of the HF spindle due to the high centrifugal forces that occur. Remove the hexagon socket wrench after the tool change. Ü... -
Page 33: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 34: In The Case Of Storage
Maintenance Ü Clean the tool taper. Ü Apply a light greasy film to the taper of the collet after cleaning. Ä Only use the collet grease from the service set. This improves the sliding movement and increases the clamping force of the collet. -
Page 35: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. -
Page 36: Service And Repairs
Service and repairs Service and repairs DANGER: Electric shock. Electric shock can lead to severe burns and life-threatening injuries. Take measures to prevent hazards caused by electrical energy (for details re- fer e.g. to the regulations issued by the VDE and the local energy supply companies). -
Page 37: Malfunctions
Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button. - Page 38 Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 32]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis- holders produced according to the tolerances specified by torted...
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Page 39: Declaration Of Incorporation
Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type Z100-M636.03 S5V Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC. - Page 40 61239 Ober-Mörlen Norcross, GA 30071 GERMANY Nakanishi Jaeger YouTube channel Scan this QR code with any QR code +1 (770) 674-4480 +49 (0)6002-9123-0 scanner. sales@anakanishi-jaeger.com office@jaegerspindles.com www.nakanishi-jaeger.com www.nakanishi-jaeger.com/en Serial number Type Z100-M636.03 S5V Item no. 10206006 Revision Date 01.09.2023 Language...