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Related Manuals for Jäger Z100-H542.08 S3W2V
Summary of Contents for Jäger Z100-H542.08 S3W2V
- Page 1 Manual Z100-H542.08 S3W2V High Frequency Spindle Pneumatic taper change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Power data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
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Page 3: Table Of Contents
Contents: Translation of the original manual Preliminary information 5 Installation 26 Purpose of the manual ............ 5 Installing the HF spindle .......... 26 Explanation of symbols used .......... 5 Diameter of media supply line ........ 27 Cooling water.............. 27 Transport and packaging 6 8.3.1 Quality of cooling water........ - Page 4 Contents: Translation of the original manual Dismantling 39 13.1 Disposal and environmental protection .... 39 Service and repairs 39 14.1 Service partners.............. 39 14.2 Malfunctions................ 40 Declaration of Incorporation 43 4 ( 44 ) Item no. 10405013-02, Revision 01...
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Page 5: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 6: Transport And Packaging
Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü Any damage restricts the functionality of the HF spindle. Ü... -
Page 7: Packaging Of Hf Spindle
Designated use Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter. -
Page 8: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 9: Safe Working
Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining. -
Page 10: Shutdown Of Hf Spindle
Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä (Y) See section: Technical Specifications 14]. -
Page 11: Technical Description Connections Of Hf Spindle
Technical description Technical description Connections of HF spindle Electrical connection for: motor phases, sensors Electrical connection for: Tool taper monitoring, Pt1000 Electrical connection for: Vector control Cooling water G 1/4" Sealing air G 1/8" Taper cleaning G 1/8" Pneumatics for tool change (cylinder forward) G 1/8"... -
Page 12: Electrical Connection
Technical description Electrical connection The HF spindle may only be operated with a frequency converter (FC). Ü Check whether the current, voltage, and frequency data of the HF spindle match the raw data for the frequency converter. Ü Use a motor supply line that is as short as possible. Ü... -
Page 13: Sealing Air
Technical description Sealing air For guidelines on air quality, The sealing air prevents foreign bodies such as chips and liquids (e.g. emul- see "Air purity classes (ISO sions) from entering the HF spindle. 8573-1) 28]" section. Ü Check that air escapes at the front between the housing and the rotating parts of the HF spindle. -
Page 14: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax./5s S6-60% S1-100% Liquid cooled Rated power [kW] Torque [Nm] Voltage Current 14,5 Motor data 3-phase asynchronous drive Motor technology (no brushes or sensors) Frequency 1.400 Hz Motor poles (pairs) Rated rotation speed... -
Page 15: Dimensions
Technical Specifications 9-pin (SpeedTEC) (motor phases) Coupler plug 12-pin (ECTA 133) 17-pin (sensors) Weight ~ 16 kg Inner taper run out < 1 µ Axial run-out < 1 µ Dimensions (*) = Clamping range Item no. 10405013-02, Revision 01 15 ( 44 ) -
Page 16: Motor Data
Technical Specifications Motor data The power values (S1, S6, S2) Spindle characteristic curve 8509 are valid for sinusoidal cur- Motor technology AC Motor rents and voltages. The power values of the HF Motor type ACM 82/50/80-4 spindle are dependent on the Rated power 5,5 kW frequency converter used and... -
Page 17: Performance Diagram
Technical Specifications Measured values: S2-Pmax./5 s Rated rotation speed 5 000 10 000 15 000 20 000 25 000 30 000 35 000 40 000 42 000 Speed 4 090 8 100 13 980 18 575 23 430 29 350 34 300 39 300 41 265... -
Page 18: Parameter
Technical Specifications Note: Damage due to incorrect performance data. The values of the parameters relate exclusively to the motor. HF spindle values: See tables S1-100%, S6-60% and S2-Pmax. Parameter Meaning Value Unit p0304 Rated voltage (phase-phase) Vrms p0305 Rated current 14,3 Arms p0307... -
Page 19: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Spindelstecker FS9M (S5) spindle plug FS9M (S5) 0,75mm² GNYE 0,5 mm² Stator 0,5 mm² 0,5 mm² 0,14mm²... - Page 20 Technical Specifications Spindelstecker S12 (ECTA) (S13) spindle plug S12 (ECTA) (S13) 0,14mm² output 0,14mm² 0,14mm² output 0,14mm² output 0,14mm² Kundenseite customer side (3x) Induktiver Näherungsschalter + Inductive proximility switch + ---- (3x) ---- Induktiver Näherungsschalter - Inductive proximility switch - ---- Signal "entspannt"...
- Page 21 Technical Specifications Spindelstecker FS17 (S10) Vektor spindle plug FS17 (S10) Vektor Zahnradgeber GEL 244 encoder GEL 244 2.Spur 0,25 mm² COS- +/-5% 0,25 mm² VCC_FB 0,25 mm² 0,25 mm² 1.Spur 0,25 mm² SIN- 1.Spur 0,25 mm² SIN+ 2.Spur 0,25 mm² COS+ 0,25 mm²...
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Page 22: Motor Protection Pt1000
Technical Specifications Motor protection Pt1000 Platinum temperature sensor Design according to: DIN EN 60751 Accuracy class B 2-wire connection Technical Specifications Temperature/resistance correlation (series of basic values) /°C (*) Resistance at temperature t /°C [Ω] 1000 1004 1008 1012 1016 1020 1023 1027... -
Page 23: Motor Protection Ptc 150°C
Technical Specifications Motor protection PTC 150°C PTC thermistor with protective insulation Characteristic curves for rated response temperatures 90°C to 160°C in accor- dance with DIN VDE V 0898-1-401. Technical Specifications M135 Type = 0 … 40°C) V Max. operating voltage 30 V –... -
Page 24: Speed And Position Sensor (Minicoder)
Technical Specifications Speed and position sensor (MiniCoder) The MiniCoder scans a target wheel (toothed wheel) made from ferromag- netic material. The magnetic field of the built-in encoder is modulated by the moving target wheel. The sensor detects the change in magnetic field and converts this into a si- nusoidal output signal. -
Page 25: Air-Borne Noise Emissions
Operating location Air-borne noise emissions CAUTION: Noise has an impact on health. Only operate the HF spindle if you are wearing hearing protection. Operating location DANGER: Due to flying parts. If the HF spindle is incorrectly attached, it may come loose during operation and be flung away by the forces that occur. -
Page 26: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage section. Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü... -
Page 27: Diameter Of Media Supply Line
Installation Diameter of media supply line Ü The nominal size of the media supply lines can be found in the following table: Medium Compressed air 2.8 mm " 4 mm " Compressed air 4 mm " 6 mm " Compressed air 6 mm "... -
Page 28: Compressed Air
Installation Compressed air 8.4.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max. oil content 1 mg/m 8.4.2 Setting the sealing air For guidelines on air quality,... -
Page 29: Setting Values
Commissioning 8.4.3 Setting values For guidelines on air quality, Ü Keep to the following values: see "Air purity classes (ISO Taper cleaning 4,5 - 6 bar 8573-1) 28]" section. Pneumatic system for tool change ≥ 6,0 bar Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. -
Page 30: Daily Start-Up
Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä At maximum 50 % of the maximum permissible speed. (See Commissioning 29] section) -
Page 31: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. -
Page 32: Pneumatic Taper Change
Tool change 10.2 Pneumatic taper change DANGER: Due to flying parts. The taper cleaning could build up air pressure in the hollow shank taper dur- ing the tool taper change. This air pressure flings out the hollow shank taper in the case of sudden release. Always switch off the taper cleaning when the hollow shank taper is ap- prox. 1-2 mm away from the contact surface. -
Page 33: Tool Changing Station (Optional Accessory)
Tool change 10.3 Tool changing station (optional accessory) During a tool change, the HF spindle moves into the changing station with the clamped tool. Ü Note the following values when producing the changing station in order to compensate for the ejection travel (X): Spring loaded X = 2 - 5 mm Spring force... -
Page 34: Workflow
Tool change 10.4 Workflow 10.4.1 Pneumatic workflow HF spindle shutdown signal from machine controller. (Speed = 0 for HF spindle with differential magneto resistor) (Frequency = 0 and time delay of at least 2-3 sec for HF spindle without differential magneto resistor) Connection Compressed Caution... -
Page 35: Electrical Workflow
Tool change 10.4.2 Electrical workflow Tool taper Compressed air on Clamped Released Ejected No signal Signal No signal inserted Signal No signal No signal Inserted No signal No signal Signal clamped 10.4.3 Signals Inputs Description Signal Action Cylinder back. Released Clamping system released. -
Page 36: Tools For High Speed Cutting
Tools for high speed cutting Tools for high speed cutting DANGER: Due to flying parts. If the wrong direction of rotation is used, the tool is damaged when load is applied. The centrifugal forces cause the broken part to be flung out. Only use tools with the correct direction of rotation for the HF spindle. -
Page 37: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 38: With Every Tool Change
Maintenance 12.2.2 With every tool change Ü Ensure that the tool mount and tool shank are clean. Ä Remove any soiling. 12.2.3 Every time the clamping device is changed Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. -
Page 39: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. -
Page 40: Malfunctions
Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button. - Page 41 Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 36]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis- holders produced according to the tolerances specified by torted...
- Page 42 Service and repairs HF spindle vibrates/ Cause Troubleshooting oscillates Only use balanced tools. (Also see the "Tools for high speed cutting [} 36]" section.) Tool unsuitable Check whether the tool is suitable for the application. Check the tool for damage. Replace damaged tool. Remove all contamination between the tool taper and shaft of the HF spindle.
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Page 43: Declaration Of Incorporation
Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type Z100-H542.08 S3W2V Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC. - Page 44 61239 Ober-Mörlen Norcross, GA 30071 GERMANY Nakanishi Jaeger YouTube channel Scan this QR code with any QR code +1 (770) 674-4480 +49 (0)6002-9123-0 scanner. sales@anakanishi-jaeger.com office@jaegerspindles.com www.nakanishi-jaeger.com www.nakanishi-jaeger.com/en Serial number Type Z100-H542.08 S3W2V Item no. 10405013-02 Revision Date 01.09.2023 Language...