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Related Manuals for Jäger Z33-M060.51 K0,15 S15
Summary of Contents for Jäger Z33-M060.51 K0,15 S15
- Page 1 Manual Z33-M060.51 K0,15 S15 High Frequency Spindle Manual tool change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax * S1-100% ... (*) Rated rotation speed Power data Liquid-cooled spindle holder As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
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Page 3: Table Of Contents
Contents: Translation of the original manual Diameter of media supply line ........ 22 Preliminary information 4 Compressed air.............. 23 Purpose of the manual ............ 4 8.3.1 Air purity classes (ISO 8573-1) ...... 23 Explanation of symbols used .......... 4 8.3.2 Setting the sealing air ........ 23 Transport and packaging 5 Commissioning... -
Page 4: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 5: Transport And Packaging
Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü Any damage restricts the functionality of the HF spindle. Ü... -
Page 6: Packaging Of Hf Spindle
Designated use Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter. -
Page 7: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 8: Safe Working
Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining. -
Page 9: Shutdown Of Hf Spindle
Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä (Y) See section: Technical Specifications 12]. -
Page 10: Technical Description Connections Of Hf Spindle
Technical description Technical description Connections of HF spindle Electrical connection Sealing air Electrical connection The HF spindle may only be operated with a frequency converter (FC). Ü Check whether the current, voltage, and frequency data of the HF spindle match the raw data for the frequency converter. Ü... -
Page 11: Cooling
Technical description Cooling The HF spindle does not feature built-in cooling. However, this means that it has a lower power than an HF spindle with cooling. Note: Extension of the service life through heat dissipation. Heat is produced during operation of the HF spindle. The temperature of the HF spindle should not exceed + 45°... -
Page 12: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) 2 (front) Steel ball bearing (pcs) 1 (rear) Lifetime lubricated maintenance free Power values Pmax./5s S6-60% S1-100% Spindle holder cooled Rated power 0,55 0,43 [kW] Torque 0,1014 0,0931 0,0817 [Nm] Voltage Current Power values Pmax./5s... -
Page 13: Dimensions
Technical Specifications Clockwise 7-pin (Amphenol C16-1) Coupler plug Cable length 0,15 m Weight ~ 0,62 kg Inner taper run out < 1 µ Dimensions (*) = Clamping range Item no. 15201039-02, Revision 03 13 ( 36 ) -
Page 14: Motor Data
Technical Specifications Motor data The power values (S1, S6, S2) Spindle characteristic curve 1016 are valid for sinusoidal cur- Motor technology AC Motor rents and voltages. The power values of the HF Motor type ACM 26/15/45-2E spindle are dependent on the Rated power 0,43 kW frequency converter used and... -
Page 15: Performance Diagram
Technical Specifications Note on operation with static frequency converters: For operation with a frequency converter, the effective fundamental voltage must correspond to the specified motor voltage. The measured currents may be greater than the specified values due to the harmonic content. 6.2.1 Performance Diagram 6.2.2... - Page 16 Technical Specifications Parameter Meaning Value Unit p0304 Rated voltage (phase-phase) Vrms p0305 Rated current Arms p0307 Rated power 0,431 p0308 Rated power factor 0,73 cos φ p0310 Rated frequency 1.000 p0311 Rated speed 57.958 Rated power loss Rated rotation speed 60.000 p0312 Rated torque...
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Page 17: Motor Data
Technical Specifications Motor data The power values (S1, S6, S2) Spindle characteristic curve 1012 are valid for sinusoidal cur- Motor technology AC Motor rents and voltages. The power values of the HF Motor type ACM 26/15/45-2E spindle are dependent on the Rated power 0,25 kW frequency converter used and... -
Page 18: Performance Diagram
Technical Specifications Measured values: S2-Pmax./5 s Rated rotation speed 5 000 10 000 20 000 30 000 40 000 50 000 60 000 Speed 3 462 8 127 18 020 28 161 38 025 47 687 57 722 Frequency 1 000 Rated power 0,026 0,068... - Page 19 Technical Specifications Note: Damage due to incorrect performance data. The values of the parameters relate exclusively to the motor. HF spindle values: See tables S1-100%, S6-60% and S2-Pmax. Parameter Meaning Value Unit p0304 Rated voltage (phase-phase) 44,4 Vrms p0305 Rated current Arms p0307 Rated power...
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Page 20: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Spindelstecker S7C (S15) spindle plug S7C (S15) Spindel Stator 0,2mm² 0,5 mm² 0,5 mm² 0,2mm² 0,5 mm²... -
Page 21: Air-Borne Noise Emissions
Operating location Air-borne noise emissions CAUTION: Noise has an impact on health. Only operate the HF spindle if you are wearing hearing protection. Operating location DANGER: Due to flying parts. If the HF spindle is incorrectly attached, it may come loose during operation and be flung away by the forces that occur. -
Page 22: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage section. Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü... -
Page 23: Compressed Air
Installation Compressed air 8.3.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max. oil content 1 mg/m 8.3.2 Setting the sealing air For guidelines on air quality,... -
Page 24: Commissioning
Commissioning Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. Note the maximum speed for the selected tool. Note the maximum speed for the HF spindle. The maximum permissible speed of the HF spindle for commissioning / processing is always the lowest... -
Page 25: Daily Start-Up
Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä At maximum 50 % of the maximum permissible speed. (See Commissioning 24] section) -
Page 26: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. -
Page 27: Maximum Tightening Torques
Tool change Note: Ensure functionality. All contamination damages the collet, clamping nut, tool mount, etc. As a re- sult, the function of the HF spindle is no longer guaranteed. Clean the collet. Clean the clamping nut. Clean the thread of the shaft. Clean the inner taper of the shaft. -
Page 28: Tools For High Speed Cutting
Tools for high speed cutting Tools for high speed cutting DANGER: Due to flying parts. If the wrong direction of rotation is used, the tool is damaged when load is applied. The centrifugal forces cause the broken part to be flung out. Only use tools with the correct direction of rotation for the HF spindle. -
Page 29: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 30: Every Time The Clamping Device Is Changed
Maintenance 12.2.3 Every time the clamping device is changed Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. Ü Clean the tool taper. Ü Apply a light greasy film to the taper of the collet after cleaning. Ä... -
Page 31: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. -
Page 32: Malfunctions
Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button. - Page 33 Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 28]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis- holders produced according to the tolerances specified by torted...
- Page 34 Service and repairs HF spindle vibrates/ Cause Troubleshooting oscillates Only use balanced tools. (Also see the "Tools for high speed cutting [} 28]" section.) Tool unsuitable Check whether the tool is suitable for the application. Check the tool for damage. Replace damaged tool. Remove all contamination between the tool taper and shaft of the HF spindle.
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Page 35: Declaration Of Incorporation
Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type Z33-M060.51 K0,15 S15 Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC. - Page 36 61239 Ober-Mörlen Norcross, GA 30071 GERMANY Nakanishi Jaeger YouTube channel Scan this QR code with any QR code +1 (770) 674-4480 +49 (0)6002-9123-0 scanner. sales@anakanishi-jaeger.com office@jaegerspindles.com www.nakanishi-jaeger.com www.nakanishi-jaeger.com/en Serial number Type Z33-M060.51 K0,15 S15 Item no. 15201039-02 Revision Date 01.09.2023 Language...