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Related Manuals for Jäger Z33-D1100.01 S1
Summary of Contents for Jäger Z33-D1100.01 S1
- Page 1 Manual Z33-D1100.01 S1 High Frequency Spindle Pneumatic direct change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Power data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
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Page 3: Table Of Contents
Contents: Translation of the original manual Daily start-up ................ 20 Preliminary information 4 Shutdown signal .............. 20 Purpose of the manual............ 4 Commissioning after storage ......... 20 Explanation of symbols used........... 4 Transport and packaging 5 Tool change 21 Scope of supply of HF spindle......... -
Page 4: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 5: Transport And Packaging
Transport and packaging Transport and packaging Note: Ensure functionality When transporting the HF spindle, always fit an appropriate shank in the collet. Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Example of design: Inserting the Ü... -
Page 6: Documentation Supplied
Designated use 2.1.3 Documentation supplied The documents listed below are supplied with the HF spindle: Manual The declaration of incorporation is part of the manual. Inspection protocol Ü Check that the documentation supplied is complete when the spindle is delivered. If necessary, request a new copy. Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. -
Page 7: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 8: Safe Working
Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining. -
Page 9: Shutdown Of Hf Spindle
Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä (Y) See section: Technical Specifications 12]. -
Page 10: Improper Operation
Technical description Improper operation The high frequency spindle is only safe to operate for its designated use. Ü Observe the safety instructions in all sections of the manual to prevent hazards to persons, the environment, the machine, or the HF spindle itself. Failure to observe the safety instructions may invalidate any warranty claims and compensation claims for damages. -
Page 11: Cooling
Technical description Cooling The HF spindle does not feature built-in cooling. However, this means that it has a lower power than an HF spindle with cooling. Note: Extension of the service life through heat dissipation. Heat is produced during operation of the HF spindle. The temperature of the HF spindle should not exceed + 45°... -
Page 12: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax / 5 s S6-60% S1-100% Uncooled Rated power 0,41 0,36 [kW] Voltage Current Motor data 3-phase asynchronous drive Motor technology (no brushes or sensors) Frequency 1.667 Hz Motor poles (pairs) -
Page 13: Dimensions
Technical Specifications Dimensions (*) = Clamping range Item no. 10301064, Revision 08 13 ( 32 ) -
Page 14: Technical Data Sheet (Kl 1003, Ac Motor)
Technical Specifications Technical data sheet (KL 1003, AC motor) The power values (S1, S6, S2) are Motor type 1/4-2 valid for sinusoidal currents and voltages. Rated power 0,3 kW The power values of the HF spin- Rated rotation speed 100.000 rpm dle are dependent on the fre- quency converter used and may Cooling... -
Page 15: Performance Diagram
Technical Specifications Measured values: S2-Pmax./5 s Rated rotation 10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000 90.000 100.000 speed Speed 4.950 15.430 24.240 30.130 44.890 55.110 65.300 75.020 85.270 95.160 Frequency 1.000 1.167 1.334 1.500 1.667 Rated power 0,004 0,029 0,088 0,131 0,196... -
Page 16: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Gerätestecker 3-pol. Spindle plug male 3-pole schwarz 0,2 mm² black blau 0,2 mm² blue braun 0,2 mm²... -
Page 17: Air-Borne Noise Emissions
Operating location Air-borne noise emissions CAUTION: Noise has an impact on health. Only operate the HF spindle if you are wearing hearing protection. Operating location DANGER: Due to flying parts. If the HF spindle is incorrectly attached, it may come loose during operation and be flung away by the forces that occur. -
Page 18: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage 20] section. Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü... -
Page 19: Compressed Air
Commissioning Compressed air 8.3.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max. oil content 1 mg/m 8.3.2 Setting values For guidelines on air quality, see... -
Page 20: Running-In Schedule
Commissioning Running-in schedule Ü Put the HF spindle into operation with a clamped tool (without machining) for approx. 10 minutes. Ü The speed in this case should be no more than 20% of the max. rated speed for the HF spindle. Ü... -
Page 21: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. -
Page 22: Changing The Collet
Tool change 10.1.1 Changing the collet Proceed as follows to change the collet: Ü Switch on the compressed air for the tool change. Ü Remove the tool. Note: Ensure functionality. Never close the collet without a clamped tool shank. If no tool shank is clamped: The clamping system is damaged. -
Page 23: Tool Changing Station (Optional Accessory)
Tool change 10.2 Tool changing station (optional accessory) During a tool change, the HF spindle moves into the changing station with the clamped tool. Ü Note the following values when producing the changing station in order to compensate for the ejection travel (X): Spring loaded X = 2 - 5 mm Spring force... -
Page 24: Tools For High Speed Cutting
Tools for high speed cutting Tools for high speed cutting DANGER: Due to flying parts. If the wrong direction of rotation is used, the tool is damaged when load is applied. The centrifugal forces cause the broken part to be flung out. Only use tools with the correct direction of rotation for the HF spindle. -
Page 25: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 26: With Every Tool Change
Maintenance 12.2.2 With every tool change Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. Ü Clean the tool taper. Ü Clean the collet and the collet mount. Ü Apply a light greasy film to the taper of the collet after cleaning. -
Page 27: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. -
Page 28: Malfunctions
Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button. - Page 29 Service and repairs No automatic tool change Cause Troubleshooting Remove all contamination between the tool taper and shaft of the HF spindle. Contamination (Observe all points in the “Tool change [} 21]” and “Mainte- nance [} 25]” sections.) Check the connections for compressed air. Check the hoses for compressed air.
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Page 30: Warranty
Warranty Warranty In the case of legitimate complaints that relate to the goods and are recog- nized by the supplier, repair or redelivery must be performed according to the reasonably exercised discretion of the supplier for all parts that are rendered unusable or that are significantly impaired in terms of their usability prior to 2000 operating hours having elapsed –... -
Page 31: Declaration Of Incorporation
Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type Z33-D1100.01 S1 Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC. - Page 32 GERMANY Alfred Jäger YouTube channel Scan this QR code with the Jäger app or +49 (0)6002-9123-0 +1 (770) 674-4480 any QR code scanner. sales@alfredjaeger.de office@jaegerspindles.com www.alfredjaeger.de www.alfredjaeger.de/en Serial number Spindle type Z33-D1100.01 S1 Item no. 10301064 Revision Date 22.03.2017 Language...