Related Manuals for Rockwell Automation Allen-Bradley ClearMark Advanced II
Summary of Contents for Rockwell Automation Allen-Bradley ClearMark Advanced II
- Page 1 ClearMark Advanced II Printer Catalog Number 1492-PCMA2110 User Manual Original Instructions...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
Restore Operational Readiness of the Printer........32 Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 4 Install the Cleaning Unit........... . 56 Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 5: Preface
Warranty and Liability The obligations specified in the supply contract, the general and delivery terms and conditions of Rockwell Automation, and the legal regulations in force at the time the contract was signed apply. All information and instructions in this user manual are compiled in line with applicable standards and regulations, state-of-the-art technology, and our extensive knowledge and experience. -
Page 6: General Operating Information
WARNING: Danger of injury when the printer is open! Using the printer when it is open can result in cuts and crush injuries. • Never remove the printer enclosure. • Components inside the device must be replaced by a Rockwell Automation service technician. IMPORTANT Device damage! The printer enclosure must not be removed. -
Page 7: Symbols And Information Used On The Device
Using the printer for purposes other than those specified, or failure to observe the operating instructions and warnings, can lead to serious malfunctioning, personal injury, or damage to property. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 8: Residual Risks When Using The Device
Only use the ClearTools software, marker cards, and inks that are approved for this marking system by Rockwell Automation. Rockwell Automation can make no guarantee for the print quality and resistance when a different marking software and other printing materials and ink are used. -
Page 9: Hazards Due To Use Of Incorrect Spare Parts
Incorrect or faulty spare parts may cause damage, malfunctions, or total failure. Use original spare parts only. Obtain the spare parts from Rockwell Automation. For information about spare parts, see Service Parts and Accessories on page The printer is equipped with the following safety features: •... - Page 10 Preface Notes: Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 11: Printer Description
Ink tank lid Output tray Input tray (loader) Service flap (for maintenance by user) Figure 2 - ClearMark Advanced II Printer — Back View Item Description Connectors Service cover (for maintenance by service staff) Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 12: Touch Panel Components
Expands the symbol view with the names of the main menus. Displays the current printer status: Readiness, fill level of the ink System status cartridges and the ink collector. Shows the available submenus: Current jobs, print job history, and demo Jobs print jobs. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 13 Table 6 - Icons and Functions on the Interfaces Submenu Icon Name Description Allows you to configure communication between the printer and the PC. USB connection For more details, see the ClearTools help. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
- Page 14 Indicates that a function is selected. Checkbox deactivated Indicates that a function is not selected. Selects the Black and Cyan nozzles for print head cleaning. Print head cleaning Selects the Magenta and Yellow nozzles for print head cleaning. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 15: Bulletin 1492 Marker Cards
Marker cards that are made of plastic can be printed with the ClearMark Advanced II printer. The marking system, which consists of the ClearMark Advanced II printer and the ClearTools software, is designed by Rockwell Automation for Bulletin 1492 marker cards. When you use these marker cards, keep the following points in mind: •... - Page 16 Chapter 1 Printer Description Notes: Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 17: Printer Installation
6. Check for any damage. 7. Verify that you have all items that are listed in Table 8. Familiarize yourself with the printer (see Printer Components on page 11 Touch Panel Components on page 12). Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 18: Scope Of Supply
To install the printer, complete the following steps: 1. Place the printer on a surface that extends beyond the base area of the printer on all sides. 2. Leave enough space in front of the output rail of the printer. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 19: Extract The Output Tray
Extract the Output Tray To extract the output tray, complete the following steps: 1. Pull out the output tray (1) until it clicks into place. 2. Fold down the lifting units fully (in two locking steps). Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 20: Align The Touch Panel
2. Place the cables so that there are no tripping hazards. IMPORTANT Do not connect the USB cable until you have installed the ClearTools software. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 21: Turn The Printer On
The standby button lights up orange. Only the print head including the control is now supplied with power. This allows the print head to be supplied with ink to prevent it from drying out. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 22: Insert An Ink Cartridge
3. Place each ink cartridge in the designated position. Each color has a dedicated installation place in the printer, as shown in the following graphic. Item Description Black ink cartridge Cyan ink cartridge Magenta ink cartridge Yellow ink cartridge Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 23 Chapter 2 Printer Installation 4. Make sure that each ink cartridge clicks into place. 5. When you are finished inserting ink cartridges, close the ink tank lid. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
- Page 24 Chapter 2 Printer Installation Notes: Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 25: Software Installation
At this point, you can accept the release notes (I Accept) or exit setup (Exit Setup). 4. To continue the installation process, click I Accept 5. In the ClearTools Setup window, click Next. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 26 8. Click Install. The installation process begins. The systems asks if you agree to allow ClearTools software to make changes to your device. Details of the certificate used to sign the ClearTools Setup are displayed. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 27: Install The Printer And Drivers
ClearTools software. 3. Click Add. The Printer Model dialog box appears. 4. To start the printer search, click ClearMark™ Advanced II 1492-PCMA2110/A. The ClearTools software automatically searches for connected printers. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 28 If the printer is connected and accessible, the Connection Test dialog box appears and displays the following message. If the printer is not accessible, for example, if it is turned off, the Connection Test dialog box appears and displays the following message. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 29: Set Up A Marker Card For The Printer
1. In the Jobs menu, select Demo print jobs. 2. Choose a template that corresponds to the supplied marker card. 3. Insert the marker card into the input tray. 4. Click Print to start the print test. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 30 Chapter 3 Software Installation Notes: Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 31: Operations
To prepare the printer for longer downtime, complete the following steps: 1. Replace the ink cartridges with fluid cartridges. For more information, see Replace Ink Cartridges and Fluid Cartridges on page Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 32: Restore Operational Readiness Of The Printer
3. Activate print mode by doing the following: a. From the Maintenance menu, select Activate downtime. b. In the Longer downtime dialog box, select Print mode is active, and then press the Save button. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 33: Shelf Life Of The Ink
• Only use products (ClearTools™ software, marker cards, and ink cartridges) that have been produced or approved by Rockwell Automation. Otherwise, no liability can be assumed for the print quality and durability. IMPORTANT Printer faults and damage that is caused by the use of unapproved and unsuitable accessories and consumables are excluded from the warranty. -
Page 34: Print A Marker Card
The following settings are made on the touch panel: • Viewing, printing, and deleting print jobs • Printing templates • Receiving information about the printer, for example, ink cartridge levels, requests for maintenance work • Conducting maintenance operations Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 35: System Status
The Current jobs submenu displays the current status of the print jobs that were sent to the printer via the ClearTools software. The sequence of the print jobs can be changed, and print jobs can be deleted. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 36: Print Job History
Print jobs can be sent from the PC to a maximum of three printers via the USB interface. For a configuration of the USB interfaces at the PC, see the ClearTools help file. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 37: Advanced Settings / Printer
Current print jobs list. • Activate the function if print jobs are to be deleted. • Click Save to save the settings. System Information The System information submenu provides information on printer parameters and characteristics. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 38 Chapter 4 Operations Notes: Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 39: Cleaning And Maintenance
1. Tap the available marker card variant (for example, 1492-M5X5) for the nozzle check. 2. Insert the marker card for the nozzle check, and observe the sequence of the previously inserted marker cards. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 40: Clean The Print Head Automatically
Ink is consumed at these levels during a print head cleaning: • Setting at Low: Approx. 0.5% • Setting at Normal: Approx. 1.0% • Setting at Intensive: Approx. 7.0% Execute an automatic print head cleaning, if the nozzle check shows insufficient print quality. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 41: Clean The Print Head Manually
To perform a manual print head cleaning, complete the following steps: 1. Wait until the printer has stopped. 2. Press the releasing device (2) to the left. 3. Remove the side flap (1). The print head moves to the maintenance position. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 42: Replace Ink Cartridges And Fluid Cartridges
Before installation of ink cartridges you must be aware of the following information: • Never touch the ink supply outlet of the ink cartridge or the area around it. • The ink cartridges must not be shaken, disassembled, or refilled. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 43 1. Push the ink tank flap (1) in the direction of the arrow. 2. Unlock the ink cartridges by pressing the lug in the direction of the arrow. 3. Remove each ink cartridge by pulling it upward. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 44: Replace The Ink Collector
To replace the ink collector, complete the following steps: 1. Press the releasing device (2) to the left. 2. Remove the side flap (1). When you open the side flap, the printer stops. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 45: Clean The Printer Enclosure And Touch Panel
Do not use volatile chemicals such as benzene or thinner. Follow these guidelines when cleaning the printer enclosure and touch panel: • Clean the printer enclosure regularly with a soft, dry, or slightly moistened cloth. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 46 • Clean the touch panel regularly with a cleaning agent suitable for touch screens and a soft, lint-free cloth. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 47: Troubleshooting
Ensure that the printer is not exposed to vibrations. • Ensure that the marker cards are aligned correctly. • Use only original Rockwell Automation ink cartridges, fluid, and accessories. • When not in use, put the printer in standby or downtime mode. •... -
Page 48: Troubleshooting List
Troubleshooting A window opens showing the complete error message. 2. Tap Show help to get more information about the fault. 3. Contact Rockwell Automation if a fault cannot be rectified. 4. Tap Close help to hide the window. Troubleshooting List... -
Page 49: Technical Data
Technical Data Printer Specifications Table 14 - Technical Data Item Description Print material Rockwell Automation print materials (Bulletin 1492 marker cards) Technology Ink-jet process with heat curing Print quality 3 levels (Typical, Quality, Premium) Marking software ClearTools™ software (version 9.4 or higher) System requirements Windows®... - Page 50 Chapter 7 Technical Data Notes: Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 51: Service Parts And Accessories
Rockwell Automation® catalog no. Cyan ink cartridge 1492-PCMA2INK-C Magenta ink cartridge 1492-PCMA2INK-K Yellow ink cartridge 1492-PCMA2INK-M Black ink cartridge 1492-PCMA2INK-Y Cleaning unit 1492-PCMA2CLUNIT Fluid cartridge set 1492-PCMA2FLUID Ink collector 1492-PCMA2COLLECT Cleaner tissues 1492-PCMACLEANER Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 52 Chapter 8 Service Parts and Accessories Notes: Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 53: Decommissioning The Printer
The printer is heavy and must be transported by two people. Always hold the printer at the front and rear when transporting it. Only use the original packaging material when transporting the printer. Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 54 Chapter 9 Decommissioning the Printer Notes: Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
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Page 55: Cleaning Unit Replacement
To remove the cleaning unit, complete the following steps: 1. Disconnect the printer from its power source. 2. Pull out the ink collector and place it on a flat, stable surface. For more information, see Replace the Ink Collector on page Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... -
Page 56: Install The Cleaning Unit
Install the Cleaning Unit After the old cleaning unit is removed, install the new cleaning unit by following the reverse order of the steps that are described in Remove the Cleaning Unit on page Rockwell Automation Publication 1492-UM012A-EN-P - November 2022... - Page 57 ClearMark Advanced II Printer User Manual Notes: Rockwell Automation Publication 1492-UM012A-EN-P - November 2022...
- Page 58 Operation of this equipment in a residential area is likely to cause harmful interference in which case the user may be required to correct the interference at his own expense. Allen-Bradley, ClearMark, ClearTools, expanding human possibility, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Windows is a trademark of Microsoft, Inc.