Atlanta EVA Use And Maintenance Manual
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Atlanta EVA Use And Maintenance Manual

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Turntable - Mast
EVA
SYNTHESI
SYNTHEX
MYTHO
Use and Maintenance Manual
Translation of the original
Atlanta Stretch S.p.A.
Via Torrianese, 58
47824 - Poggio Torriana - RN
ITALY
Tel. 0541 627145
www.atlantastretch.com
info@atlantastretch.com
Rev.0 13/01/2020

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  • Page 1 Turntable - Mast SYNTHESI SYNTHEX MYTHO Use and Maintenance Manual Translation of the original Atlanta Stretch S.p.A. Via Torrianese, 58 47824 - Poggio Torriana - RN ITALY Tel. 0541 627145 www.atlantastretch.com info@atlantastretch.com Rev.0 13/01/2020...
  • Page 2 SUMMARY Rev.0 13/01/2020...

  • Page 3: Table Of Contents

    DOOR WINDOW APPLICATION ..........23 3.2.2.2 CARRIAGE GUIDE (roll container) ..........26 ROLL-HOLDER CARRIAGE ..............28 3.3.1 OPTIONAL EQUIPMENT ........... 36 3.3.1.1 AUTOMATIC CUT ..............36 3.3.1.2 STRIP CUT ................. 37 3.3.1.3 STRIP TIGHTENER (MANUAL VERSION) ........39 Atlanta Stretch S.p.A.
  • Page 4 SUMMARY 3.3.1.4 STRIP TIGHTENER (AUTOMATIC VERSION) ......40 3.3.1.5 BUBBLE WRAP ................43 3.3.1.6 MESH ROLLER ................44 3.3.1.7 FILM WEIGHING ............... 45 INTENDED USE - PROPER USE - PURPOSE .......... 46 UNINTENDED AND UNAUTHORISED USE - FORESEEABLE AND UNFORESEEABLE IMPROPER USE ............49 TECHNICAL DATA AND NOISE .............
  • Page 5 ACTIVE SAFETY DEVICES MAINTENANCE ........87 7.2.2 DAILY MAINTENANCE ..............88 7.2.3 QUARTERLY MAINTENANCE ............88 7.2.4 SIX-MONTHLY MAINTENANCE ............ 91 OUT OF SERVICE DISMANTLING, SCRAPPING AND DISPOSAL ........92 DISMANTLING ELECTRONIC PARTS (WEEE DIRECTIVE) ...... 92 Atlanta Stretch S.p.A.
  • Page 6 Use and Maintenance Manual | TURNTABLE - POST Rev.0 13/01/2020...
  • Page 7 O FABRICANTE E PESSOA AUTORIZADA A CONSTITUIR ELABORAR EL INFORME TÉCNICO: FASCÍCULO TÉCNICO: ATLANTA STRETCH Spa, via Torrianese, 58 - 47824 POGGIO TORRIANA (RN) - ITALY FÖRSÄKRAR HÄRMED ATT MASKINEN MED FÖLJANDE DICHIARA SOTTO LA PROPRIA RESPONSABILITÀ CHE LA MACCHINA IDENTIFICATA EGENSKAPER HU SAJÁT FELEL SSÉGÉRE KIJELENTI, HOGY AZ ALÁBBIAK...
  • Page 8 Use and Maintenance Manual | TURNTABLE - POST Rev.0 13/01/2020...

  • Page 9: Foreword

    1.1.3 CONSULTING THE MANUAL This instruction manual is made up of: • COVER WITH MACHINE IDENTIFICATION • INSTALLATION AND ASSEMBLAGE • INSTRUCTIONS AND/OR NOTES ON SAFETY USE OF THE PRODUCT • ATTACHMENTS Atlanta Stretch S.p.A.

  • Page 10: Copyright

    Use and Maintenance Manual | TURNTABLE - POST 1.1.4 COPYRIGHT This manual contains confidential industrial information belonging to MANUFACTURER. All rights are reserved and may be protected by copyright or other ownership laws and treaties. No part of this manual may be reproduced in any form or by any means 1.1.5 INFORMATION ON THE IMAGES AND CONTENTS The illustrations in this manual have been included solely by way of...

  • Page 11: Symbols - Meaning And Use

    DANGER a situation of serious risk to the safety of the operator and/or product being processed. malfunction or damage to the machine. INFORMATION Indicates notes and advice for practical machine use in the different operating modes. Atlanta Stretch S.p.A.

  • Page 12: Who The Manual Is For

    Use and Maintenance Manual | TURNTABLE - POST WHO THE MANUAL IS FOR MACHINE OPERATOR: Operator who, after an appropriate training course in the use of the machine, is able to make the simplest adjustments. MECHANICAL MAINTENANCE TECHNICIAN: operator and work on the mechanical devices for adjustment, maintenance and repair.

  • Page 13: Safety

    • The machine can operate in clear air conditions at ambient temperatures of +5°C to +40°C. • DANGER THE MACHINE MUST ONLY BE USED BY ONE OPERATOR AT A TIME, TIME IS FORBIDDEN. Atlanta Stretch S.p.A.

  • Page 14: Safety Signs

    Use and Maintenance Manual | TURNTABLE - POST DANGER During all maintenance, repair or adjustment operations, IT IS WARNING! DO NOT TOUCH - MAINTENANCE STAFF AT WORK. DANGER DO NOT REMOVE THE FIXED GUARDS WHEN THE MACHINE IS RUNNING. ALWAYS REFIT THE FIXED GUARDS AFTER ANY MAINTENANCE OPERATION.
  • Page 15 SAFETY - High voltage hazard. - Pick-up point for lifting and handling with a fork lift truck. Picture 1 Atlanta Stretch S.p.A.

  • Page 16: Warnings Of Residual Risks

    Use and Maintenance Manual | TURNTABLE - POST WARNINGS OF RESIDUAL RISKS The machine has been designed and constructed in such a way as to See Picture 2 - pag. 10 allow the operator to use it safely, eliminating or cutting down to the minimum the possible residual risks by the adoption of safety devices.

  • Page 17: Safety Devices

    The manufacturer declines all responsibility for damage or injury safety devices. (A) on the electrical panel. See Picture 3 - pag. 11 (B). (D). (E) interlocked by a safety N.B: (E) has been triggered, the Picture 3 Atlanta Stretch S.p.A.

  • Page 18: Turntable Version With Transpallet Access

    Use and Maintenance Manual | TURNTABLE - POST 2.4.1 TURNTABLE VERSION WITH TRANSPALLET ACCESS A photocell (G) is located at the entrance to the transpallet access. See Picture 4 - pag. 12 If this is obscured it prevents the machine from starting or stops it immediately if it is working.

  • Page 19: Personal Protective Equipment (Ppe)

    - Year of manufacture - Purchase date - Detailed indications regarding a specific operation to be carried out or the fault found. Best performance of our machines can only be maintained and guaranteed if original spare parts are used. Atlanta Stretch S.p.A.

  • Page 20: Machine Description

    Use and Maintenance Manual | TURNTABLE - POST MACHINE DESCRIPTION MANUFACTURER AND MACHINE IDENTIFICATION DATA following information: - Machine type - Machine model - Serial number - Year of manufacture - Weight (kg) See Picture 5 - pag. 14 - Nominal voltage (Un) - Operating frequency (Hz) - No.

  • Page 21: General Description

    GENERAL DESCRIPTION The standard See Picture 6 - pag. 15 1) Turntable is placed. 2) Column along which a wrapping tool. 3) Roll holder carriage the rotation of the table, wraps the product. 4) Electric panel Picture 6 Atlanta Stretch S.p.A.
  • Page 22 Use and Maintenance Manual | TURNTABLE - POST The standard as indicated in the Freezer Stainless Steel Rev.0 13/01/2020...
  • Page 23 : delivers film during winding and adjusts its application tension to the load .The carriage can pre-stretch the film tension is manually. Adjusted and controlled by a sensor which measures its value. CARRIAGE” pag. 28. Picture 7 - Wrapping carriages available Atlanta Stretch S.p.A.
  • Page 24 Use and Maintenance Manual | TURNTABLE - POST • See Picture 8 - pag. 18 turntable • Recessed (B) for facilitating loading and unloading the pallets prepare a suitably sized hole in the floor for containing the • Low profile base (C) that facilitates the pallet loading and the floor.
  • Page 25 MACHINE DESCRIPTION 1) Lifting frame table to be loaded using a forklift (electric transpallet) allowing Picture 9 Atlanta Stretch S.p.A.
  • Page 26 Use and Maintenance Manual | TURNTABLE - POST 2) Access ramp pallets directly onto the turntable. 3) Presser unit is unstable. Picture 10 Rev.0 13/01/2020...
  • Page 27 A) Position the product when the presser (X) is rotated outside the B) Before starting the wrapping cycled, the pressing plate (X) (Z). C) After the wrapping cycle, the pressing plate (X) Picture 11 Atlanta Stretch S.p.A.

  • Page 28: Optional Combinations And Carriage

    Use and Maintenance Manual | TURNTABLE - POST 3.2.1 OPTIONAL COMBINATIONS AND CARRIAGE SYNTHESI MYTHO SYNTHEX Carrello FM FE carriage 1PRS carriage PRS-PS carriage Strip cut Strip tightener tightener Bubble wrap Mesh roller Carriage guide Presser Door window Rev.0 13/01/2020...

  • Page 29: Door Window Application

    (1), after setting the width of the product to be (2) using the levers (3). The operator (4) to lower the upper grippers (5) start the wrapping cycle. the upper grippers (5) (4) to lift the upper grippers (5) Picture 12 Atlanta Stretch S.p.A.
  • Page 30 Use and Maintenance Manual | TURNTABLE - POST Version with roller unit on the plate Before starting, check the position of the support pins (6) based on the loosening the screw (7) and then tighten it in the desired position. Picture 13 Rev.0 13/01/2020...
  • Page 31 (6). The operator (9) to raise the lifter (10), then press the pedal (4) and to lower the upper grippers (5) and start the wrapping cycle. the upper grippers (5) (4) to lift the upper grippers (5) Picture 14 Atlanta Stretch S.p.A.

  • Page 32: Carriage Guide (Roll Container)

    Use and Maintenance Manual | TURNTABLE - POST 3.2.2.2 CARRIAGE GUIDE (ROLL CONTAINER) carriage wrapping (1). (2) attached to the plate that hold the during rotation of the turntable. A) The operator pushing the carriage along the guides (2) until it (3).
  • Page 33 MACHINE DESCRIPTION Atlanta Stretch S.p.A.

  • Page 34: Roll-Holder Carriage

    Use and Maintenance Manual | TURNTABLE - POST ROLL-HOLDER CARRIAGE FM (MB) carriage With this carriage version, the application tension of the film on the See Picture 16 - pag. 28 pallet can be adjusted. The carriage FM (MB) is composed of a rubber-coated roller (1) and a roller (2) with mechanical brake.
  • Page 35 (A), the symbol with the triangles identifies the side of the film to which the bonding agent (if present) is applied. • Diagram (A) is also attached to the carriage. Clockwise plate rotation Anti-clockwise plate rotation Picture 17 Atlanta Stretch S.p.A.
  • Page 36 Use and Maintenance Manual | TURNTABLE - POST 1PRS (EMPS) carriage See Picture 18 - pag. 31 interchangeable gears. The pre-stretch ratios are: - 150% (1 metre of film is pre-stretched to a length of 2.5 metres); - 200% (1 metre of film is pre-stretched to a length of 3.0 metres); - 250% (1 metre of film is pre-stretched to a length of 3.5 metres);...
  • Page 37 (4) and behind the last idle roller (5). Now, and in this order, use one hand to press the dispenser button (6) and Clockwise plate rotation Anti-clockwise plate rotation Picture 18 Atlanta Stretch S.p.A.
  • Page 38 Use and Maintenance Manual | TURNTABLE - POST PRS (MPS) carriage With this carriage version, the application tension of the film on the See Picture 19 - pag. 33 pallet. determined by interchangeable gears. The pre-stretch ratios are: - 150% (1 metre of film is pre-stretched to a length of 2.5 metres); - 200% (1 metre of film is pre-stretched to a length of 3.0 metres);...
  • Page 39 • Diagram (A) is also attached to the carriage. • Close the door making sure it is correctly secured. • Turn the main switch to the ‘I’ -ON position. Clockwise plate rotation Anti-clockwise plate rotation Picture 19 Atlanta Stretch S.p.A.
  • Page 40 Use and Maintenance Manual | TURNTABLE - POST PS (MPS2) carriage With this carriage version, the tension with which the filmis applied to See Picture 20 - pag. 35 the pallet. This carriage allows pre-stretching the film. Pre-stretch value can be set between 120% and 400%.
  • Page 41 • Diagram (A) is also attached to the carriage. • Close the door making sure it is correctly secured. • Turn the main switch to the ‘I’ -ON position. Clockwise plate rotation Anti-clockwise plate rotation Picture 20 Atlanta Stretch S.p.A.

  • Page 42: Optional Equipment

    Use and Maintenance Manual | TURNTABLE - POST 3.3.1 3.3.1.1 AUTOMATIC CUT The automatic cycle can be used when the machine is equipped with the cutting unit, for cutting the film at the end of the cycle. The cutting unit, with the blade (1), includes the film coming out of the carriage and can also be installed after purchase of the machine.

  • Page 43: Strip Cut

    (1) has 2, 3, or 4 blades (2) Picture 22 F57 and F58 delays the insertion of the cut (F57 = X seconds) in descent F58 = 0. includes (F58 = 1 F58 = 0) strip cutting during Atlanta Stretch S.p.A.
  • Page 44 Use and Maintenance Manual | TURNTABLE - POST F59 = X seconds) after reaching the F59 = X seconds) after the rotation starts to slow down, cutting is disabled, allowing the last carriage for easier control. strip; so, set F58 = 0 and F57 = X. If, on the other hand, you do not want to overflow the top, it is also at the top, including cutting during this phase (F58 = 1).

  • Page 45: Strip Tightener (Manual Version)

    MACHINE DESCRIPTION 3.3.1.3 STRIP TIGHTENER (MANUAL VERSION) string and reinforces binding of the product. It can also be installed (2) in which the grooved wheel (4) slides, with the help of a lever (3) Picture 23 Atlanta Stretch S.p.A.

  • Page 46: Strip Tightener (Automatic Version)

    Use and Maintenance Manual | TURNTABLE - POST 3.3.1.4 STRIP TIGHTENER (AUTOMATIC VERSION) and reinforces binding of the product. SINGLE AUTOMATIC STRIP TIGHTENER DOUBLE AUTOMATIC STRIP TIGHTENER Picture 24 Rev.0 13/01/2020...
  • Page 47 (6) (or the two wheels in the case of the double strip tightener) - sensor (7) stops the grooved wheel (6) - sensor (8) stops the grooved wheel (6) in the top position that Picture 25 Atlanta Stretch S.p.A.
  • Page 48 Use and Maintenance Manual | TURNTABLE - POST path indicated in figure (A) Picture 26 (F34=0) rotations X at the base of the product (F34=X). (F36=0) rotations X at the top of the product (F36=X). (F35=0) or include the device during carriage ascent (F35=1 for the entire ascent, F35=2 F35=3 F35=4...

  • Page 49: Bubble Wrap

    MACHINE DESCRIPTION 3.3.1.5 BUBBLE WRAP This option is used to ensure greater protection of the product. A carriage (1) is added that holds the roll of bubble wrap that is applied Picture 27 Atlanta Stretch S.p.A.

  • Page 50: Mesh Roller

    Use and Maintenance Manual | TURNTABLE - POST 3.3.1.6 MESH ROLLER (1). necessary to ensure product stability. without stretching it. (2) with a The roll holder shaft (2) brakes the rotation of the roll (1) to ensure greater grip of the roller (3) Picture 28 Rev.0 13/01/2020...

  • Page 51: Film Weighing

    MACHINE DESCRIPTION 3.3.1.7 FILM WEIGHING showing ”LF” (V). INFORMATION Picture 29 Atlanta Stretch S.p.A.

  • Page 52: Intended Use - Proper Use - Purpose

    Use and Maintenance Manual | TURNTABLE - POST INTENDED USE - PROPER USE - PURPOSE The wrapping machine, designed to be anchored to the ground, has been designed and constructed for wrapping various types of products stacked on pallets with stretch film, in order to stabilise the package and to protect it from damp and dust during transport and storage.
  • Page 53 1000 1500 1200 Riveted 2200 1500 1650 1200 1000 1650 1200 1000 Transpallet 2200 2500 2700 3200 3500 3900 1200 1800 1200 1200 Low profile 1650 1200 1000 2200 2500 2700 3200 3500 3900 1200 Picture 30 Atlanta Stretch S.p.A.
  • Page 54 Use and Maintenance Manual | TURNTABLE - POST Rev.0 13/01/2020...

  • Page 55: Unintended And Unauthorised Use - Foreseeable And Unforeseeable Improper Use

    - NEVER start the work cycle if the load is not centred properly on the turntable. - NEVER start the work cycle if the product loaded is tied outside the machine. - NEVER use the machine outdoors or under not permitted environmental conditions. Atlanta Stretch S.p.A.

  • Page 56: Technical Data And Noise

    Use and Maintenance Manual | TURNTABLE - POST TECHNICAL DATA AND NOISE See Picture 31 - pag. 51 - Supply voltage 230 Volt - Phases (single-phase + neutral + earth) - Power installed 1 kW (std) 1,2 kW (PS carriage) Noise manufacturer declares that the noise emitted by the machine in question falls within the limits established by the above mentioned...
  • Page 57 MACHINE DESCRIPTION Picture 31 Atlanta Stretch S.p.A.

  • Page 58: Work And Control Stations

    Use and Maintenance Manual | TURNTABLE - POST WORK AND CONTROL STATIONS STATION A - Control area See Picture 32 - pag. 53 The operator must be at this station when the machine is carrying out a wrapping cycle. It is the station from where the operator starts and stops the machine and changes the machine working modes.
  • Page 59 MACHINE DESCRIPTION DANGER IT IS FORBIDDEN TO CROSS THE CENTRAL MACHINE AREA MARKED AS “D”. Clockwise plate rotation Anti-clockwise plate rotation Picture 32 Atlanta Stretch S.p.A.

  • Page 60: Transport-Handling-Storage

    Use and Maintenance Manual | TURNTABLE - POST TRANSPORT-HANDLING-STORAGE PACKING AND UNPACKING The machine may be shipped in different ways depending on the transport requirements: - Machine on a wooden pallet and protected by transparent plastic wrapping. - Machine packed in a wooden crate of suitable dimensions. - Machine on wooden base and protected by a cage of wooden crossbars.

  • Page 61: Transporting And Handling The Packed Machine

    WILL NULLIFY THE WARRANTY FOR ANY DAMAGE CAUSED TO THE MACHINE. INFORMATION DANGER ALWAYS CHECK BEFORE ANY OPERATION THAT THERE ARE NO EXPOSED PERSONS IN HAZARDOUS ZONES (IN THIS CASE THE ENTIRE ZONE AROUND THE MACHINE PARTS IS TO BE CONSIDERED A HAZARDOUS ZONE). Picture 33 Atlanta Stretch S.p.A.

  • Page 62: Transporting And Handling The Unpacked Machine

    Use and Maintenance Manual | TURNTABLE - POST TRANSPORTING AND HANDLING THE UNPACKED MACHINE • Free the machine from the packaging as shown in the figure. See Picture 34 - pag. 56 • Carefully insert the forks of the forklift into the rails (A), marked with the pictogram (B) •...
  • Page 63 • Carefully insert the forks of the forklift into the rails (A), marked See Picture 35 - pag. 57 with the pictogram (B) • Lift and transport the machine. Picture 35 WARNING The machine with low profile base cannot be moved when assembled. Picture 36 Atlanta Stretch S.p.A.

  • Page 64: Storage Of Packed And Unpacked Machine

    Use and Maintenance Manual | TURNTABLE - POST STORAGE OF PACKED AND UNPACKED MACHINE In the event of long periods of inactivity, the customer must check the place where the machine is positioned and depending on the type of packaging (crate, container, etc.), ensure that the storage conditions are suitable.
  • Page 65 TRANSPORT-HANDLING-STORAGE Atlanta Stretch S.p.A.

  • Page 66: Installation

    Use and Maintenance Manual | TURNTABLE - POST INSTALLATION PERMITTED AMBIENT CONDITIONS For regular operation of the machine, the ambient temperature must be between +5°C and +45°C. The electrical equipment is able to function correctly in atmospheric If the atmospheric conditions are not suitable for machine operation, the Manufaturer can, on request, provide solutions to remedy the problem (e.g.

  • Page 67: Use And Maintenance Clearances

    The remaining sides of the machine must be placed as far as possible Reference should always be made to the layout agreed with the manufacturer upon ordering. Picture 37 Atlanta Stretch S.p.A.

  • Page 68: Positioning The Machine

    Use and Maintenance Manual | TURNTABLE - POST POSITIONING THE MACHINE 5.3.1 STANDARD MACHINE In its standard version, the machine is dispatched as follows: • base column tipped over the turntable; • presser unit (if supplied) dismounted. No particular preparation is required for the surface on which the machine is to stand.
  • Page 69 B) Lift the base column (2). C) Insert the screws (3) side and secure the base column of the machine (4). D) Fit the motor guard (5) and secure it with the screws. Open key by 17 Picture 38 Atlanta Stretch S.p.A.
  • Page 70 Use and Maintenance Manual | TURNTABLE - POST FORKLIFT INSTALLATION A) Obtain the screws supplied for fastening the carriage. See Picture 39 - pag. 64 B) Partially tighten the screws (1) with the washers (2) in the holes/ inserts (3) insert.
  • Page 71 See Picture 40 - pag. 65 D) Lower the carriage to bring the screws to the end of the slot (6) (figure B). E) Tighten the screws (1) to fasten the carriage (4) (figure B). Picture 40 Atlanta Stretch S.p.A.
  • Page 72 Use and Maintenance Manual | TURNTABLE - POST MOUNTING THE PRESSER UNIT (OPTIONAL) See Picture 41 - pag. 66 A) Get the provided screws. B) Lift the complete arm (1) up to the attachment (2), tighten and secure the screws (3). C) Connect the cable (4) to the connector (5).
  • Page 73 INSTALLATION See Picture 42 - pag. 67 A) Make holes in the floor at point (1-2-3-4), drilling through the holes in the machine base. B) Insert steel anchors and tighten. Picture 42 Atlanta Stretch S.p.A.

  • Page 74: Low Profile Machine

    Use and Maintenance Manual | TURNTABLE - POST 5.3.2 LOW PROFILE MACHINE ATTACHING THE LOW PROFILE BASE TO THE GROUND supports (B) (A). Picture 43 B) Make holes in the floor at point (1-2-3-4), drilling through the C) Insert the steel anchors and tighten. (5) in correspondence with the holes and attach it using the screws (6) the operation for each one.

  • Page 75: Transpallet Machine

    A) Dismantle the four safety covers (1-2-3-4). B) Make the holes in the floor at the points (5-6-7-8-9-10-11-12) drilling through the holes in the machine base. C) Insert the steel anchors and tighten. D) Assemble the four safety covers (1-2-3-4). Picture 45 Atlanta Stretch S.p.A.
  • Page 76 Use and Maintenance Manual | TURNTABLE - POST POSITIONING RAMP FOR TP MACHINE ENTRY See Picture 46 - pag. 70 not installed but ready to be installed on the side chosen during the order phase. (1) and (2). (3) in the open side of the base (4). C) Tighten and lock the screws (5).
  • Page 77 (3) and the casing (8) in the new positions, tighten and lock the screws (5) and (9). F) Using the path provided by the casings (8), run the connector (6) back to the sensor (7) G) Replace the casings (1) and (2). Picture 47 Atlanta Stretch S.p.A.
  • Page 78 Use and Maintenance Manual | TURNTABLE - POST H) Move the reflector (10) in the proper position so when the turntable (11) (3), the reflector See Picture 48 - pag. 72 (10) corresponds to the sensor (12) (3). To facilitate the (10) is in screws (13), turn the plate again until the open side is located in (10), and attach it...
  • Page 79 C) Adjust the distance (X) of the ramp from the turntable by tightening or loosening screws (2), the distance must be adjusted to 2 ÷ 5 mm (max). D) Tighten the screw (1). E) Tighten the lock nuts. Picture 50 Atlanta Stretch S.p.A.

  • Page 80: Machine Recessed Into The Floor (With Frame)

    Use and Maintenance Manual | TURNTABLE - POST 5.3.4 MACHINE RECESSED INTO THE FLOOR (WITH FRAME) Before assembling the machine, create the recessed area following the diagram representing the reference hole (A). See Picture 51 - pag. 74 Make a hole at least 8 cm deep (see A). Embed the template flush with the floor (B), level the bottom of the hole and fill in any unused areas (B1) specifications.

  • Page 81: Machine Recessed Into The Floor (Without Frame)

    INSTALLATION 5.3.5 MACHINE RECESSED INTO THE FLOOR (WITHOUT FRAME) See Picture 52 - pag. 75 (A). (1) inside the hole (see B) and centre it, distributing Picture 52 Atlanta Stretch S.p.A.
  • Page 82 Use and Maintenance Manual | TURNTABLE - POST (2) and (3) around the plate (4) itself. (1) inside the hole to properly position the sections (2) and (3). Picture 53 Rev.0 13/01/2020...
  • Page 83 INSTALLATION holes. Picture 54 Replace the sections (2) and (3) the base in correspondence of the holes (5) and attach the sections with a HSHC M6 screw. (D) (E). Picture 55 Atlanta Stretch S.p.A.

  • Page 84: Machine With Weighing Base

    Use and Maintenance Manual | TURNTABLE - POST 5.3.6 MACHINE WITH WEIGHING BASE and B) as in the drawing so that the feet (C) fit in the specific seats (D). (C) until the work surface is perfectly horizontal. WARNING Drill holes in the floor, at points (1-2-3-4-5-6), passing through the holes in the plates (A and B).

  • Page 85: Machine With Transpallet

    (4) for at least 10 hours, using the supplied battery charger. Plug the charger into the port (6) (5) then plug it into the power. INFORMATION DANGER Do not wrap products while the batteries are charging. Atlanta Stretch S.p.A.

  • Page 86: Electrical Connection

    Use and Maintenance Manual | TURNTABLE - POST ELECTRICAL CONNECTION The machine is supplied with a cable (1) without a plug and already connected to the terminal board on the electric panel. DANGER THE ELECTRICIAN MUST CORRECTLY FIT AN APPROPRIATE PLUG ACCORDING TO THE CURRENT REGULATIONS IN THE COUNTRY OF USE.

  • Page 87: Starting Up The Machine

    4) Control panel Used to control the machine and the work cycle (for more information, consult the attached Operator Panel manual). Picture 59 Atlanta Stretch S.p.A.

  • Page 88: Instructions For Use

    Use and Maintenance Manual | TURNTABLE - POST INSTRUCTIONS FOR USE 6.2.1 LOADING A ROLL OF FILM This is a general procedure. See Picture 60 - pag. 83 Carriage-specific operations are described in the relative roll-holder carriage manual. A) Lower the roll-holder carriage (1) to make it easier to load the roll; B) turn the main switch (2) to ‘O’-OFF;...

  • Page 89: Cycle Stop

    See Picture 60 - pag. 83 the pushbutton, the machine will stop immediately. To restart the machine it is necessary to turn the pushbutton to rearm and press the button to reactivate the control panel. Picture 60 Atlanta Stretch S.p.A.

  • Page 90: Safety Systems Efficiency Check

    Use and Maintenance Manual | TURNTABLE - POST 6.2.6 SAFETY SYSTEMS EFFICIENCY CHECK This section contains a description of the actions the operator must take to test the efficiency of the safety systems, before starting up production. DANGER MAINTENANCE ENGINEER. 6.2.7 EMERGENCY BUTTONS OPERATIONAL CHECK With the machine running, press the emergency pushbutton (A).

  • Page 91: Maintenance

    The tools available must be suitable for the task to be done. Never use any tool or equipment for a purpose other than that for which they were made. Atlanta Stretch S.p.A.

  • Page 92: Special Precautions

    Use and Maintenance Manual | TURNTABLE - POST 7.1.1 SPECIAL PRECAUTIONS When performing maintenance or repair operations, observe the following: - Before starting work, post a sign “MACHINE UNDER MAINTENANCE” in a well visible position. - Do not use solvents or flammable materials. - Take care not to pollute the environment with cooling lubricants.

  • Page 93: Active Safety Devices Maintenance

    Clean out the crush-protection safety devices with a jet of dry air. Check that the carriage bottom plate (A) are working properly. Make sure also that there are no foreign bodies in the crevices (C). Picture 62 Atlanta Stretch S.p.A.

  • Page 94: Daily Maintenance

    Use and Maintenance Manual | TURNTABLE - POST 7.2.2 DAILY MAINTENANCE Cleaning. Carefully eliminate all traces of dirt on all the machine surfaces. Use a clean damp cloth. Clean the photocells with a clean soft cloth. 7.2.3 Check the tension of the chain driving the turntable as follows: See Picture 63 - pag.
  • Page 95 K) slide the support (8) towards the machine column; L) tighten the screws (7) and retension the chain as described in points f) and g); M) refit the guard (2) and secure it with the screws (1). Picture 64 Atlanta Stretch S.p.A.
  • Page 96 Use and Maintenance Manual | TURNTABLE - POST See Picture 65 - pag. 90 To check and adjust the preload of the friction (driving) wheels (5), proceed as follows: A) Unscrew the screws (1). B) Remove the guard (2). C) Loosen the screw (3) and nut (4) until the friction wheel (5) pressure is released, remove the nut (7) and screw (8).

  • Page 97: Six-Monthly Maintenance

    (3), placed on the head of the column. C) The pulley is then adjusted along the slot, once it reaches the correct chain tension, tighten the lock nut (2). D) Replace the motor cover (1) and secure with the screws. Picture 66 Atlanta Stretch S.p.A.

  • Page 98: Out Of Service

    Use and Maintenance Manual | TURNTABLE - POST OUT OF SERVICE DISMANTLING, SCRAPPING AND DISPOSAL DANGER IF THE MACHINE OR ITS COMPONENTS ARE FOUND TO BE NO LONGER SERVICEABLE OR REPAIRABLE BECAUSE THEY ARE BROKEN, WORN OR HAVE COME TO THE END OF THEIR WORKING LIFE, THEY MUST BE DEMOLISHED.
  • Page 101 Atlanta Stretch S.p.A. Via Torrianese, 58 47824 Poggio Torriana (RN) - ITALY Tel. 0541 627145 www.atlantastretch.com info@atlantastretch.com...

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