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Summary of Contents for Airtec SUTO S600
- Page 1 English Instruction and Operation Manual S600 Portable Compressed Air Purity Analyzer...
- Page 2 Dear Customer, Thank you for choosing our product. Before starting up the device, please read the manual in full and observe the operating instructions stated. The manufacturer cannot be held liable for any damage which occurs as a result of non-observance or non-compliance with this manual.
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Page 3: Table Of Contents
Table of Contents 1 Safety instructions...................... 5 2 Registered trademarks ..................... 8 3 Application ........................8 4 Features .......................... 9 5 Technical data ......................10 5.1 General data ....................... 10 5.2 Electrical data ....................11 5.3 Accuracy ....................... 11 6 Dimensional drawings ..................... 12 7 Installation on site .................... - Page 4 15 Warranty ........................36 16 Appendix - Modbus Interface ................37 S600...
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Page 5: Safety Instructions
1 Safety instructions Please check if this instruction manual matches with the product type. Please observe all notes and instructions indicated in this manual. It contains essential information which must be observed before and during installation, operation and maintenance. Therefore this instruction manual must be read carefully by the technician as well as by the responsible user / qualified personnel. - Page 6 Laser Safety This product contains a laser-based counter that Information is Class 1 product (as defined by 21 CFR, Subchapter J of the Health and Safety Act of 1968) when used under normal operation and maintence. Service procedures on the counter can result in exposure to invisible radiation.
- Page 7 wrong results. • The instrument must be operated within or better than compressed air quality Class 4.5.4 according to the ISO8573-1. If the air quality cannot reach the specified Class, the device may show wrong measurement values or even may get damaged. •...
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Page 8: Registered Trademarks
ATTENTION! Equipment may get damaged! Please make sure, that your measuring point is free of excessive contamination/dirt. This should maintained before every measurement. • Observe the measuring point always before measurement if it is free of contamination like water drops, oil drops or other rough contaminants. -
Page 9: Features
The S600 is mainly used in industrial environments, and is not developed to be used in explosive areas. 4 Features • High-resolution 5” color touchscreen display and interface. • Software guided measurement. • USB port for transferring the data to a USB-OTG memory drive. •... -
Page 10: Technical Data
5 Technical data 5.1 General data Parameter Measuring parameter Range Particle 0.1 < d <= 0.5 µm 0.5 < d <= 1.0 µm 1.0 < d <= 5.0 µm d > 5.0 µm Dew point -100 ... +20°C Td Oil vapor 0.001 ... -
Page 11: Electrical Data
4G/LTE (Optional) Display Touchscreen, Size: 5“, Resolution: 800 x 480 px Data logger Internal, 100-million values UV lamp lifetime 6,000 working hours or 1 year, whichever comes first Housing material PC + ABS, Aluminum Protection class IP54 (cover closed) Dimension Please observe the drawings on the next page Display 5”... -
Page 12: Dimensional Drawings
6 Dimensional drawings Dimensions of S600 in mm (cover closed): S600... - Page 13 Dimensions of the isokinetic sampling device (optional) in mm: S600...
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Page 14: Installation On Site
7 Installation on site Please make sure that all components listed below are included in your package. Qty. Description Item No. Portable Compressed Air Purity Analyzer in a hand carry case with handle and shoulder belt USB OTG memory stick Purge filter for pre-measurement (test kit) P560 0600 Power supply, 230 VAC / 24 VDC 50/60 Hz... -
Page 15: Compressed Air Inlets And Outlet
7.1 Compressed air inlets and outlet On the right side of the S600 housing, there are two compressed air inlets. On the left side, there is one outlet. Right view ATTENTION! Permissible pressure! Please observe the maximum permissible inlet pressure. It must be in between 0.3 and 1.5 MPa. If the pressure exceeds this range, it will damage the device. -
Page 16: Compressed Air Connections
7.2 Compressed air connections 7.2.1 Installation requirements Make sure that your installation meets the following requirements: • The device must be set up next to the measuring point. Please make sure that the device is put on a flat surface. If you are using the additional isokinetic sampling devices, make sure that it is also standing on a flat surface next to the S600. - Page 17 Steps to check: 1. Connect the purge filter test kit onto your measuring point first. Open the purge valve on the test kit and purge air for a short period. 2. Check the filter in the test kit to see whether it shows high contamination of water, oil or dust.
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Page 18: When The Isokinetic Sampling Device Is Equipped
7.2.2 When the isokinetic sampling device is equipped The following figure shows the S600 connection with the isokinetic sampling device. Please connect the isokinetic sampling device using the teflon hose delivered with the device. The following illustrates which outlets of the sampling device need to be connected to which inlets of the S600. -
Page 19: When The Isokinetic Sampling Device Is Not Equipped
3. Connect your compressed air system to the inlet 1 of the isokinetic sampling device using the supplied 1.5 m Teflon hose (Use the quick connector to connect with inlet 1, and the compressed air coupling to connect with your compressed air system). -
Page 20: Electrical Connectors
7.3 Electrical connectors The S600 provides four electrical connectors: • A USB port on the S600 face panel. • The following three connectors on the right side of the housing, as shown in below figure. Description Power supply connector M12 connector, communication port with the isokinetic sampling device RJ-45 connector, Ethernet port for IP networking ATTENTION! -
Page 21: Electrical Connections
7.4 Electrical connections 7.4.1 TCP/IP networking (Modbus/TCP) Through the RJ-45 connector, the S600 can be connected to the TCP/IP network over the Modbus/TCP protocol. Remove the protection cap and plug in the network cable (RJ-45). For more information about the data attributes of measurement channels, see Appendix - Modbus Interface. -
Page 22: Setup And Configuration
8 Setup and configuration The S600 is configured ex-works and ready to work out of the box. The S600 provides a guided measurement procedure to take you through device setup for each measurement parameter. All these setup settings are automatically saved into the device even on a power failure. For more information about the guided measurement procedure, see chapter 10 Guided... -
Page 23: Operation
9 Operation After the S600 is powered on, the initialization screen is displayed with an active progress bar. During the initialization, the device configures the sensors and runs initialization routines. After the initialization is completed, the date of the last calibration date is shown. -
Page 24: Main Screen
9.1 Main screen The following figure shows the main screen in the value view. Status bar Display area Quick buttons and icons 9.1.1 Quick buttons and icons Buttons and icons Description Graphic To switch to the graphic view of measurement data Value To switch to the value view of measurement data Menu... -
Page 25: Value View
9.2 Value view Shows all measurement values in real-time. To switch to the value view, click Value in the bottom. Note: During the first five minutes, the S600 performs a purge process to ensure any remaining particles in the system are blown out. During this period, the counting numbers on the Particle pane appear green and blinking. -
Page 26: Menu
9.4 Menu To access the main menu, click Menu in the bottom bar. All operation menus are displayed. These operation menus are described below. Guided To start the guided measurements, which lead you Measurement through a complete measurement cycle. For more information, see Chapter 10 Guided measurement. -
Page 27: Configure S4A Remote Connection
Communication To configure communication parameters. Only the following sub-menus are applicable to S600: • Field-bus Ethernet: Used to enable the S4M or 3 party monitoring software to fetch measurement data from the S600. In this sub- menu, select the communication protocol as instructed below, and configure the IP address of the S600: ◦... -
Page 28: Pin Code Protection
9.6.2 PIN code protection The S600 does not support modifying PIN code on the screen. If your SIM card has PIN code protection, disable it by using other devices, for instance using your mobile phone. 9.6.3 Network settings Depends on the Internet Service Provider (ISP) you may need to change the network settings. -
Page 29: Guided Measurement
10 Guided measurement The S600 provides a software-based guided measurement which takes you through the complete measurement. This leads to a simplified measurement process and prevents you from wrong measurements. To start a guided measurement, do the following: 1. Click Menu > Guided measurement. 2. -
Page 30: Steps For Guided Measurement
◦ Monitoring with manual stop: It starts the measurement without a programmed stop time. You can click it to start the measurement and stop it whenever you want. Then you can decide if you want to save or delete the data. This can be used to monitor changes in values. - Page 31 3. Input the data (for example, your customer's data), which will be then shown on the report. 4. Input the altitude where the device is placed. Note: Altitude is needed for an accurate oil vapor measurement. Only positive values are valid.
- Page 32 6. (Shown only when you you selected CLASS 0 in step 5) Enter a limit value for each measurement channel. 7. Enter how long the measurement will take. The longer it takes, the more stabilized the values will be and the more exactly it will approximate to the system conditions.
- Page 33 The following 3 steps only apply if you select Yes for the isokinetic sampling device; otherwise skip the next 3 steps. 1. The S600 is now ready for measurement. Please read the instructions shown on the screen carefully, and then click Start. 2.
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Page 34: Reports For Guided Measurements
During the measurement, you can see the Data logger status icon on the status bar switched from STOP to LOG. The remaining time is displayed in the upper left corner. Please wait until the system complete the measurement. When the measurement is successfully completed, the screen on the left appears. -
Page 35: Optional Accessories
11 Optional accessories To purchase optional accessories, please contact the manufacturer or your local dealer: • Isokinetic sampling device, for particle sampling according to ISO 8573 • Teflon hoses and sorts of adapters • USB 4G dongle, including S4A software (P/N: A1670) 12 Maintenance Use a moist fabric to clean the device. - Page 36 15 Warranty Please find the warranty as a separated warranty card included with the instrument delivery. The warranty does not cover any wear parts or consumables, therefore the UV lamp with limited lifetime as well as the internal filter are not covered by the warranty.
- Page 37 15 Appendix - Modbus Interface The default settings of the Modbus interface are as follows: Mode : TCP DHCP : Yes : Set ex-factory IP address : Dynamic or Static Subnet Dynamic Static Gateway Dynamic Static Timeout : ≥ 200 ms Response message that the device returns to the master: •...
- Page 38 Serial number UINT32_L Oil vapor FLOAT_L mg/m³ 0.001 Oil vapor Pressure FLOAT_L 0.01 sensor Serial number UINT32_L Display unit Serial number UINT32_L Flow FLOAT_L l/min S600...
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