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SAMES KREMLIN PU3000 2L 1/1 Translation From The Original Manual

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ELECTRONIC MIXING MACHINE
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
DOCUMENTATION
PU 3000
2L 1/1
Manual : 582.001.110-UK - 2307- Index A
Date : 17/07/23
Supersede : 28/03/22
Modif.: Update
to this equipment (professional use only).
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com
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  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 KREMLIN, nonché le normative nazionali e/o locali, reparação do equipamento de acordo com as  SAMES KREMLIN y a la normativa nacional y/o local, accertarvi utilizzatori dell'apparecchio preconizações de SAMES KREMLIN, bem como com ...
  • Page 3 BEÉPÍTÉSI NYILATKOZAT DECLARAŢIE DE ÎNCORPORARE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 5 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 01/02/2017 - 02/01/2017 SAMES KREMLIN - 4 - N° : 578.013.130-1702...
  • Page 6 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 7 WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 8 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : ...
  • Page 9 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...
  • Page 10  The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 11 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 12 IMPORTANT : relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 13: Table Of Contents

      INDICATIONS OF OPERATION GIVEN BY THE MACHINE .............. 34      INDICATIONS GIVEN BY THE LEDS ................. 34      MESSAGES GIVEN BY THE DISPLAY UNIT ..............34     SAMES KREMLIN Page 1 Manual : 573.199.112...
  • Page 14 ASI 40 VALVES (REFER TO DOC. 573.062.050) .............. 63      FLUID SECTION, MODEL MAJOR 227CC # 105 174 01 07 (BASE & CATALYST)   (REFER TO DOC. 573.447.050) ......................64   SAMES KREMLIN Page 2 Manual : 573.199.112...
  • Page 15 ASI 40 VALVES (REFER TO DOC. 573.062.050) .............. 69      FLUID SECTION, MODEL C260 (BASE) (REFER TO DOC. 573.414.050) ....... 70      FLUID SECTION, MODEL F260 (CATALYST) (REFER TO DOC. 573.409.050) ....74     SAMES KREMLIN Page 3 Manual : 573.199.112...
  • Page 16 Doc. 573.390.050 BASE & CATA fluid section, model 50cc Doc. 573.395.050 ASI 40 valve Doc. 573.062.050 Filter, model HP 3/4 (360 bar / 5222 psi) Doc. 573.327.050 Flushing pump, model 30-C25 Doc. 573.438.050 SAMES KREMLIN Page 4 Manual : 573.199.112...
  • Page 17 CATA fluid section, model F260 Doc. 573.409.050 ASI 40 valve Doc. 573.062.050 Filter, model HP 3/4 (360 bar / 5222 psi) Doc. 573.327.050 Flushing pump, model 30-C25 Doc. 573.438.050 DIAGRAMS Pneumatic and electric diagrams 055.680.031 SAMES KREMLIN Page 5 Manual : 573.199.112...

  • Page 18: Safety Instructions

    Wear protective glasses to protect the operator from possible discharges during the handling of the machine. CAUTION : To prevent from any formation of gas and inflammable vapours, use paint whose flash point is the highest possible (refer to materials' safety instructions). SAMES KREMLIN Page 6 Manual : 573.199.112...

  • Page 19: Environment

     ELECTROSTATIC INSTALLATION It is better not to use the equipement with water-based paints. For paints with a resistivity > 5Mohm, we recommend you to consult SAMES KREMLIN in order to integrate properly the unit. SAMES KREMLIN Page 7...

  • Page 20: Description

    Nota : drawing of a pump, unit PU 3000 Airmix unit B : Air equipment C : Mixing unit HB : BASE fluid section HC : CATALYST fluid section MP : Pneumatic motor M : Mixer Option : Flushing pump SAMES KREMLIN Page 8 Manual : 573.199.112...
  • Page 21 The pictograms located under the screen allow the user to remember easily the various functions managed by the PU 3000. Pictogram Mode  Production  Flushing  Parameters  Consumptions / Print  Feeding of the pumps SAMES KREMLIN Page 9 Manual : 573.199.112...

  • Page 22: Operating Description

    960 mm x 670 mm x 1405 mm (4 L 30/1 version) 960 mm x 670 mm x 1435 mm (4 L 53/1 version) 960 mm x 670 mm x 1435 mm (4 L Flowmax® 53/1 version) SAMES KREMLIN Page 10 Manual : 573.199.112...

  • Page 23: Installation

    Protect the equipment against dust, running water, dampness and shocks.  ENVIRONMENT ON THE AREA The unit must be installed on a horizontal stable floor (eg : flagstone). Ensure the machine is stable. The working area must be correctly ventilated. SAMES KREMLIN Page 11 Manual : 573.199.112...

  • Page 24: Description Of The Label Markings

    Marking label on the control box Marking label on the fluid module (fluid module assembly can be located inside the (box located outside the spray booth) spray booth  marking in accordance with the ATEX regulation) SAMES KREMLIN Page 12 Manual : 573.199.112...
  • Page 25 PU 3000 voltage Tension P air Maximum air pressure P prod Maximum fluid pressure Number given by SAMES KREMLIN. The two first numbers indicate the Serie / Serial manufacturing year. Part number of the PU 3000 Single phase Phase Fréquence...

  • Page 26: Installation Diagram

    The 1 m / 39.37" distance indicated in these diagrams is given for information only and holds harmless SAMES KREMLIN. The user is liable for the exact delimitation of the areas which depends on the material used, the material environment and on the use conditions (refer to EN 60079-10 standard).

  • Page 27: Installation

    The control is carried out thanks to a magnet provided with the machine. The distance between the control box and the fluid frame is of 8 m / 26.2 ft (cable supplied with the machine). SAMES KREMLIN Page 15 Manual : 573.199.112...

  • Page 28: Connection Of The Control Box And Of The Fluid Frame

    : 8 m / 26.2". Between the mixer outlet and the spray gun, you must install a fluid hose, model HP (high pressure) ( according to the pressures the pumps supply). SAMES KREMLIN Page 16 Manual : 573.199.112...

  • Page 29: Operating

    Nota : Parameters have been set up in the factory before the delivery of the machine. You must adapt the parameters to the use. They must be modified by an authorized person (refer to list of parameters). SAMES KREMLIN Page 17 Manual : 573.199.112...

  • Page 30: First Switching On

    ▲▼ ▲▼ ▲▼           ▲▼ ▲▼     ▲▼ ▲▼     ▲▼ ▲▼ ▲▼ ▲▼     SAMES KREMLIN Page 18 Manual : 573.199.112...

  • Page 31: First Placing Into Operation

    We advise you to wear protective glasses and gloves.  Go out from the 'NORMAL OPERATING' mode passing to ESC.  Close the air supply valve of the flushing pump. SAMES KREMLIN Page 19 Manual : 573.199.112...

  • Page 32: Start Up Of The Machine

    Connect that hose to the VP3 valve. The VP3 valve is originally supplied with a needle valve assembly (16 or 19). Switch on the unit. Pass in F 5 mode to adjust the opening of the needle-valves. SAMES KREMLIN Page 20 Manual : 573.199.112...
  • Page 33 : - Flush the CATA test outlet : input F2 to carry out the flushing. When it is clean, activate ESC. - Flush the BASE test outlet : invert the test outlets and carry out a flushing until it is clean. SAMES KREMLIN Page 21 Manual : 573.199.112...

  • Page 34: Application Programming (F3)

    PROCEDURE TO GET THE VERSION NUMBER OF THE ELECTRONIC CARD - Switch off the unit. - Input - Switch on the control box : the version number is displayed. - Release to start the machine out. SAMES KREMLIN Page 22 Manual : 573.199.112...

  • Page 35: Parameters

    Alarm volume for the A pump Minimum value : 1 L  Maximum value : 40 000 L 0 : parameter not taken into account OK : reset of low level pump shut off –A- SAMES KREMLIN Page 23 Manual : 573.199.112...
  • Page 36 Maximum value : 9999 Percentage of dry extract in the base  Minimum value : 0 % 50 % Maximum value : 100 % Ratio Test mode  : to activate that mode SAMES KREMLIN Page 24 Manual : 573.199.112...

  • Page 37: Validation Of The Initialization Mode

    Zener (CA and CB only). If the procedure is launched, it must be carried out in entirety, if not : the machine will not work correctly any more. SAMES KREMLIN Page 25 Manual : 573.199.112...

  • Page 38: Production (F1)

    To exit from production : activate ESC. Nota : We recomend to keep the nozle on the gun during the color priming / regeneration. SAMES KREMLIN Page 26 Manual : 573.199.112...

  • Page 39: Flushing (F2)

       consumptions activating the key   thanks to a sub menu Consumption of solvent Enables user print     consumptions and the parameters   activating the key SAMES KREMLIN Page 27 Manual : 573.199.112...
  • Page 40 ↵, it reinitializes the counter. ▲▼  appears only if the cycles A or cycles B stops are reached.  Enables the user to reset all the consumptions activating the key SAMES KREMLIN Page 28 Manual : 573.199.112...

  • Page 41: Downloading Data From Pu 3000 To A Computer

    USB plugs on the computer. Cable not supplied by KR.  According to the USB plug used a "port com" number appears in the "device manager" screen (Menu Start > Control panel > Device manager). SAMES KREMLIN Page 29 Manual : 573.199.112...
  • Page 42 Press OK.  This screen appears. Select the "port com" number previously noted during your connection. Press OK.  That new screen will appears. Select band rate 9600 bits/s. Press OK. SAMES KREMLIN Page 30 Manual : 573.199.112...
  • Page 43 Create a .txt file through "transfer" (transfer > capture text), choose some file name as target (ex : dataPU3000.txt), with a location within the PC disk, and press "START" (the empty file is created / leave the HyperTerminal window always open) : SAMES KREMLIN Page 31 Manual : 573.199.112...
  • Page 44 Launch the data transfer from the control box (menu "F4. Prn" + OK), the data do appear (partially) in the display zone.  Get back in the "transfer" menu (transfer > capture text) and press "Stop" :  Data then become available when opening the previous created .txt file. SAMES KREMLIN Page 32 Manual : 573.199.112...

  • Page 45: Drum Replacement Procedure

    Nota : We recomend you to use a 6 L gravity cup (ref. 151 140 230) to feed the catalyst pump on a gravity mode to avoid air bubles in the Flowmax pump. SAMES KREMLIN Page 33 Manual : 573.199.112...

  • Page 46: Indications Of Operation Given By The Machine

    OK (during at least 3 seconds) : reset of low level pump shut off –B- This message is displayed in production. Press OK for 3 seconds : the message disappears. The end of drum sensor resets to 0. SAMES KREMLIN Page 34 Manual : 573.199.112...

  • Page 47: Maintenance

    Never leave mixed material in the machine. Properly adjust the potlife parameter to avoid curing. Carry out a flushing when the work is over. Flush when ending the work.  SYNOPTIC  Nota : diagram of a unit, model PU 3000 Airmix SAMES KREMLIN Page 35 Manual : 573.199.112...

  • Page 48: Maintenance Plan

    Change the piston packing 10 mn 1 year stop Color Piloted valve Remove change 10 mn 1 year stop changer cartridge Change the piston packing 10 mn 1 year stop SAMES KREMLIN Page 36 Manual : 573.199.112...

  • Page 49: Troubleshooting

    Check that the P1 parameter (ratio) and ratio injection volume the P6 parameter (injection volume) are  (Machine unable give compatible in injection capability terms parameters requested) relation ratio requested (refer to § 12). SAMES KREMLIN Page 37 Manual : 573.199.112...

  • Page 50: Diagnostics

    When the main menu page is displayed, fluid flows -if it is solvent, change the valve (VP1) out when the gun is open. -if it is base, change the valve (VP2A) -if it is catalyst, change the valve (VP2B) SAMES KREMLIN Page 38 Manual : 573.199.112...

  • Page 51: Proportion And Output According To The Ratio

    The adjustments of pressure and of injection value depend upon the fluid viscosity of the used material. - The P6 parameter impacts the mixture, you should confirm this parameter by using the mixture on the part you want to paint. SAMES KREMLIN Page 39 Manual : 573.199.112...

  • Page 52: Pu 3000 4 L 30/1, 4 L 53/1 And 4 L Flowmax® 53/1 Versions

    The adjustments of pressure and of injection value depend upon the fluid viscosity of the used material. - The P6 parameter impacts the mixture, you should confirm this parameter by using the mixture on the part you want to paint. SAMES KREMLIN Page 40 Manual : 573.199.112...

  • Page 53: Mixing Ratio

    15.5 6.452 16.7 6.25 15.4 16.5 6.061 14.3 5.882 13.3 17.5 5.714 12.5 5.556 11.8 18.5 5.405 11.1 5.263 10.5 19.5 5.128 14. PNEUMATIC AND ELECTRIC DIAGRAMS Refer to appendices (Doc. # 055.680.031) SAMES KREMLIN Page 41 Manual : 573.199.112...
  • Page 54 SPECIFICATIONS PU 3000 PUMP - model Pneumatic & model Airmix SAMES KREMLIN Page 42 Manual : 573.199.112...

  • Page 55: Features - Pu 3000 Pneumatic

    Minimum value: 1 mm2 (for fluid section, model C100) Maximum value : 99 999 mm2 Section of the B piston  Minimum value: 1 mm2 (for fluid section, model F100) Maximum value : 99 999 mm2 SAMES KREMLIN Page 43 Manual : 573.199.112...

  • Page 56: Features - Pu 3000 Airmix

    Minimum value: 1 mm2 (for fluid section, model C100) Maximum value : 99 999 mm2 Section of the B piston  Minimum value: 1 mm2 (for fluid section, model F100) Maximum value : 99 999 mm2 SAMES KREMLIN Page 44 Manual : 573.199.112...

  • Page 57: Disassembly & Reassembly - Pu 3000 Pneumatic, Pu 3000 Airmix

    The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. ...
  • Page 58 (eg : Loctite 222). Index Instructions Description Part number PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Low strength Loctite 222 (50 ml / 1.7 oz) 554.180.010 - Anaerobic Adhesive SAMES KREMLIN Page 46 Manual : 573.199.112...

  • Page 59: Fluid Section, Model C100 (Base) (Refer To Doc. 573.080.050)

    Before reassembling the different components : - Clean the parts with the appropriate cleaning solvent, - Install new seals if necessary after having lubricated them with PTFE grease, - Install new parts if necessary. SAMES KREMLIN Page 47 Manual : 573.199.112...
  • Page 60 PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 48 Manual : 573.199.112...

  • Page 61: Fluid Section, Model F100 (Catalyst) (Refer To Doc. 573.114.050)

    Reinstall the fluid section piston (24) on the intermediate piston (9). Change the seals (11) then reinstall the cylinder (2) and the suction flange (1). Install the whole on the tie-rods and tighten the nuts (14). SAMES KREMLIN Page 49 Manual : 573.199.112...
  • Page 62 PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 50 Manual : 573.199.112...
  • Page 63 SPECIFICATIONS PU 3000 PUMP - model Airless SAMES KREMLIN Page 51 Manual : 573.199.112...

  • Page 64: Features - Pu 3000 Airless

    (for fluid section, model 50cc) Maximum value : 99 999 mm2 Section of the B piston Minimum value : 1 mm2  (for fluid section, model 50cc) Maximum value : 99 999 mm2 SAMES KREMLIN Page 52 Manual : 573.199.112...

  • Page 65: Disassembly & Reassembly - Pu 3000 Airless

    The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. ...

  • Page 66: Fluid Section, Model Alto 50Cc (Base & Catalyst)

    - Screw the valve body assembly (14) to stop, tighten slightly, - Reinstall the protective housing (23), the connection flange (20) and the tie-rods (21). Screw the two nuts (22), - Assemble the pump to the pneumatic motor. SAMES KREMLIN Page 54 Manual : 573.199.112...
  • Page 67 PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 55 Manual : 573.199.112...
  • Page 68 SPECIFICATIONS PU 3000 PUMP - model 4 L 30/1 SAMES KREMLIN Page 56 Manual : 573.199.112...

  • Page 69: Features - Pu 3000 4 L 30/1

    (for fluid section, model 225cc) Maximum value : 99 999 mm2 Section of the B piston 1010  Minimum value: 1 mm2 (for fluid section, model 225cc) Maximum value : 99 999 mm2 SAMES KREMLIN Page 57 Manual : 573.199.112...

  • Page 70: Disassembly & Reassembly - Pu 3000 4 L 30/1

    The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. ...

  • Page 71: Fluid Section, Model Alto 225Cc (Base & Catalyst)

    - Screw the valve body assembly (23) to stop, tighten slightly, - Reinstall the protective housing (4), the connection flange (1) and the tie-rods (10). Screw the two nuts (16), - Assemble the pump to the pneumatic motor. SAMES KREMLIN Page 59 Manual : 573.199.112...
  • Page 72 PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 60 Manual : 573.199.112...
  • Page 73 SPECIFICATIONS PU 3000 PUMP - model 4 L 53/1 SAMES KREMLIN Page 61 Manual : 573.199.112...

  • Page 74: Features - Pu 3000 4 L 53/1

    (for fluid section, model 227cc) Maximum value : 99 999 mm2 Section of the B piston 1025 Minimum value : 1 mm2  (for fluid section, model 227cc) Maximum value : 99 999 mm2 SAMES KREMLIN Page 62 Manual : 573.199.112...

  • Page 75: Disassembly & Reassembly - Pu 3000 4 L 53/1

    The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. ...

  • Page 76: Fluid Section, Model Major 227Cc # 105 174 01 07 (Base & Catalyst) (Refer To Doc. 573.447.050)

    - Change the seals: PE seals (11b) & PTFE G seals (11d), - Change the seal (7c). Clean all the parts, check them; if there are damaged or worn, change them. Ind. 7 Reinstall the parts in the reverse order of the disassembly sequence. SAMES KREMLIN Page 64 Manual : 573.199.112...
  • Page 77 Depending upon the fluid viscosity to be pumped, adjust the height of the screw (19c) to increase the ball up motion. Lock the screw (apply Loctite 5772) on the lock nut (19b). Ind. 19 SAMES KREMLIN Page 65 Manual : 573.199.112...
  • Page 78 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant Screwing torque : 20 Nm / 14.75 ft/lbs SAMES KREMLIN Page 66 Manual : 573.199.112...
  • Page 79 SPECIFICATIONS PU 3000 PUMP - model 4 L Flowmax® 53/1 SAMES KREMLIN Page 67 Manual : 573.199.112...

  • Page 80: Features - Pu 3000 4 L Flowmax® 53/1

    (for fluid section, model C260) Maximum value : 99 999 mm2 Section of the B piston 1100 Minimum value : 1 mm2  (for fluid section, model F260) Maximum value : 99 999 mm2 SAMES KREMLIN Page 68 Manual : 573.199.112...

  • Page 81: Disassembly & Reassembly - Pu 3000 4 L Flowmax® 53/1

    The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. ...

  • Page 82: Fluid Section, Model C260 (Base) (Refer To Doc. 573.414.050)

     Comply with the seal installation order. Install the ball (8) on the exhaust valve (6). Lubricate the threading of the exhaust valve (grease, type A2). Tighten the whole in the piston lower part (3). SAMES KREMLIN Page 70 Manual : 573.199.112...
  • Page 83 Position the seals (always set up on the piston) into the upper flange (1). Hold the piston to prevent from its sliding downwards. Tighten by hand the wetting-cup (4) without tightening the upper flange (1). SAMES KREMLIN Page 71 Manual : 573.199.112...
  • Page 84 Install the new seals if it is necessary after having lubricated them with PTFE grease. Lubricate the piston and the inside of the cylinder to prevent from damaging the seals. Install new parts if it is necessary. SAMES KREMLIN Page 72 Manual : 573.199.112...
  • Page 85 ASSEMBLY INSTRUCTIONS Index Instruction Description Part number PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 SAMES KREMLIN Page 73 Manual : 573.199.112...

  • Page 86: Fluid Section, Model F260 (Catalyst) (Refer To Doc. 573.409.050)

    The fluid section of the pump consists of 2 sub-assemblies : - the upper part (bellows suction  sub-assembly : A) - the lower part (fluid sub-assembly : B)  This sub-assembly is more frequently service than the A sub-assembly. SAMES KREMLIN Page 74 Manual : 573.199.112...
  • Page 87 When reassemblying, make sure the two seals (13) are installed. Lubricate them. Lubricate the inside of the cylinder (grease, type A1) and the tappings to prevent from damaging the mobile packing (grease, type A2) (refer to assembly instructions §). SAMES KREMLIN Page 75 Manual : 573.199.112...
  • Page 88 Caution : the skirt must be visible. By means of the 2 wrenches, to separate the piston (22) from the motor rod (40M) by using the flats on the motor rod and those on the base of the piston. SAMES KREMLIN Page 76 Manual : 573.199.112...
  • Page 89 Remove the o-ring seals (8 & 24) which are on the suction flange. Assembly Place the seal (27a/27b) in the exhaust flange (20) after having lubricated it.  Comply with the seal (27) installation order. SAMES KREMLIN Page 77 Manual : 573.199.112...
  • Page 90 Orientate it and tighten it on the air motor base by means of the 3 screws (9). Nota : To make easier the assembly, you can remove one of the 3 pump tie-rods (7). Couple the fluid sub-assembly (B) with the suction sub-assembly (A). SAMES KREMLIN Page 78 Manual : 573.199.112...
  • Page 91 Install new seals if it is necessary, after having lubricated them with PTFE grease, Lubricate the piston and the inside of the cylinder to prevent from damaging the seals, Install new parts if it is necessary. SAMES KREMLIN Page 79 Manual : 573.199.112...
  • Page 92 ASSEMBLY INSTRUCTIONS (FLUID SECTION, MODEL F260) 27a / 27b 23a / 23b SAMES KREMLIN Page 80 Manual : 573.199.112...
  • Page 93 Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant Low strength Loctite 222 (50 ml / 1.7 oz) 554.180.010 - Aneorobic Adhesive SAMES KREMLIN Page 81 Manual : 573.199.112...
  • Page 94 Doc. 573.404.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 03/03/22 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 09/10/20 MACHINE DE DOSAGE ELECTRONIQUE - ELECTRONIC DOSING MACHINE ELEKTRONISCHE 2K-ANLAGE - MÁQUINA DE DOSIFICACIÓN ELECTRÓNICA PU 3000 PNEUMATIQUE / PNEUMATIC / NIEDERDRUCK / NEUMÁTICA # 155.680.140...
  • Page 95 Z 728 5b 903 050 531 Barrière Zener Z 764 Z 764 Zener barrier Zener Barriere Z 764 Barrera Zener, tipo Z 764 EQUIPEMENT D'AIR / AIR SUPPLY / LUFTAUSRÜSTUNG / EQUIPO DE AIRE SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 96 - 539 280 104 Tuyau PU Ø 7 x 10 PU hose, Ø 7 x 10, 10m Schlauch PU Ø 7 x 10 Tubería PU Ø 7 x 10 Longueur : 10m long. Länge 10m 10m de largo SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 97 Flexible PU noir PU hose, black PU-Schlauch, schwartz Tubería PU, negra EQUIPEMENT PRODUIT / MIXING UNIT / MISCHEREINHEIT / PARTE PRODUCTO  Doc. 573.187.050 & 573.188.050 Ind. / Pos. 10 Ind. / Pos. 16 SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 98 Racor giratorio de inox, M 1/4 G - F 1/2 JIC stainless steel,model Edelstahl AG 1/4 G tipo M 1/4 G - H 1/2 JIC M 1/4 G - F 1/2 JIC - IG 1/2 JIC SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 99 *29 155 660 080 Ensemble mélangeur Flexible mixer assembly Mischer-Schlauch mit Conjunto mezclador souple (1m - 375 bar) (1 m - 375 bar / 5440 Anschlüssen flexible (1m - 375 bar) psi) (1m - 375 bar) SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 100 (Ø 6,35 mm, Länge : 0,6 (Ø 6,35 mm, 0.6 m de m, raccords acier, 240 long, steel hoses, 240 m, Anschlüsse largo, racores de acero, bar) bar / 3481 psi) Edelstahl, 240 bar) 240 bar) SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 101 40 Luftgesteuert, 40 - 0/6 tipo 40 - 0/6 bar (Doc. 573.203.110 - 0/6 bar / 0-87 psi bar (Dok. 573.203.110 (Doc. 573.203.110 + 573.415.050) (Doc. 573.203.110 + 573.415.050) + 573.415.050) + 573.415.050) SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 102 N S : Denotes parts are not serviceable. part. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Bezeichnete Teile sind empfohlene Ersatzteile. komplett. * Piezas de mantenimiento preventivas. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 103 Doc. 573.437.050 Modif. / Änderung : Pièces de rechange Moteur / Motor / Luftmotor Spare parts list Date/Datum/Fecha : 11/03/22 1500  1000 Ersatzteilliste Annule/Cancels/ # 105 783 Ind. / Pos. 46 x2 Piezas de repuesto Ersetzt/Anula : 14/11/19 PU 3000 : MOTEUR A AIR / AIR MOTOR / LUFTMOTOR / MOTOR DE AIRE Mod.
  • Page 104  Potentiometer Führung  Guía para captador NC / NS  Vis HM 6 x 16  Screw,  Schraube, HM 6 x 16  Tornillo, tipo HM 6 x 16 2 model HM 6 x 16 SAMES KREMLIN Doc. / Dok. 573.437.050...
  • Page 105  Brida acoplamiento 88 188  Vis CHc M 12 x 40  Screw,  Schraube,  Tornillo, model CHc M 12 x 40 CHc M12 x 40 tipo CHc M 12 x 40 SAMES KREMLIN Doc. / Dok. 573.437.050...
  • Page 106 N S : Denotes parts are not serviceable. part. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Bezeichnete Teile sind empfohlene Ersatzteile. komplett. N S : no suministrado. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. 573.437.050...
  • Page 107 Doc. 573.080.050 Modif. / Änderung : Pièces de rechange Ind. / Pos. 12b : 044 960 007 Spare parts list Date/Datum/Fecha : 06/09/21  NC / NS Ersatzteilliste Ind. / Pos. 13b : 044 960 008 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 11/06/18 ...
  • Page 108 23 144 950 012 Bouchon de vidange Drain plug Ablaßschraube Tapón de vaciado 24 109 020 401  Joint plat (x 5)  Flat seal (pack of 5)  Flachdichtung (5 St.)  Junta plana (bolsa de SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 109  Segmento NC / NS  Joint O-Ring noir  O-Ring seal, black  O-Ring, schwarz  Junta tórica negra 22b 909 051 105 Joint chevron, PE Chevron seal, PE Packungsring, PE Junta chevrón, PE SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 110 Servicing kit Servicekit (beinhaltet Bolsa de maintenance (ind. 5, 6 (ind. 5, 6 + package of Pos. 5, 6 und den mantenimiento + pochette de joints) seals) Dichtungssatz) (índ. 5, 6 + bolsa de juntas) SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 111 (ind. 8, 9, 10a, 13c, 17a, Pos. 8, 9, 10a, 13c, 17a, mantenimiento (ind. 8, 9, 10a, 13c, 17a, 18c, 25) 18c, 25) (índ. 8, 9, 10a, 13c, 17a, 18c, 25) 18c, 25) SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 112 Doc. 573.114.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 18/01/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 10/10/11 HYDRAULIQUE FLOWMAX®, FLOWMAX® FLUID SECTION, modèle F100 model F100 FLOWMAX®...
  • Page 113 440 C 33 044 960 204  Rondelle GT  Washer, GT  Scheibe GT  Arandela GT 34 044 960 215  Clapet de refoulement  Exhaust valve  Druckventil  Válvula de expulsión SAMES KREMLIN Doc. / Dok. 573.114.050...
  • Page 114 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.114.050...
  • Page 115 Doc. 573.187.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 07/05/21 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/01/19 CHANGEUR DE TEINTES INOX / STAINLESS STEEL COLOR CHANGER FARBWECHSELBLOCK - EDELSTAHL / CAMBIO DE COLOR INOX ...
  • Page 116 (200 bar) (200 bar / 2900 psi) (200 bar) (200 bar) *7 155 535 710 • Joint PTFE (les 10) • Seal, PTFE (x 10) • PTFE-Dichtung (10 St.) • Junta PTFE (x 10) SAMES KREMLIN Doc. / Dok. 573.187.050...
  • Page 117 (inox 316 L) (stainless steel, 316 L) (Edelstahl 316 L) (inox 316 L) *10 155 535 710 • Joint PTFE (les 10) • Seal, PTFE (x 10) • PTFE-Dichtung (10 St.) • Junta PTFE (x 10) SAMES KREMLIN Doc. / Dok. 573.187.050...
  • Page 118 N S : Denotes parts are not serviceable. part. N S : Bezeichnete Teile gibt nicht einzeln, sondern nur * Bezeichnete Teile sind empfohlene Ersatzteile. komplett. * Piezas de mantenimiento preventivas. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.187.050...
  • Page 119 OPTIONS - ON REQUEST - OPTIONEN - OPCIONES Désignation Description Bezeichnung Denominación Qté 12 155 535 700 Ensemble de 2 équerres Set of 2 wall mounting Haltewinkel (Satz mit 2 Conjunto de 2 escuadras de fixation brackets Winkel) de fijación SAMES KREMLIN Doc. / Dok. 573.187.050...
  • Page 120 Doc. 573.188.050 Modif. / Änderung : Pièces de rechange Ind. / Pos. 11 a / 11 b  11 Spare parts list Date/Datum/Fecha : 18/02/21 Pour / For / Für / Para # 155 536 300: Ersatzteilliste Annule/Cancels/ Ind. / Pos. 1c # 155 507 014 Piezas de repuesto ...
  • Page 121 N S : Denotes parts are not serviceable. part. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Bezeichnete Teile sind empfohlene Ersatzteile. komplett . * Piezas de mantenimiento preventivas. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.188.050...
  • Page 122  Packung mit Stange  Cartucho con eje NC / NS *11 129 529 918  Joint PTFE (les 10)  Seal, PTFE (pack of  Dichtung PTFE (10 St.)  Junta PTFE (bolsa de SAMES KREMLIN Doc. / Dok. 573.188.050...
  • Page 123  Packung mit Stange  Cartucho con eje NC / NS *11 129 529 918  Joint PTFE (les 10)  Seal, PTFE (pack of  Dichtung PTFE (10 St.)  Junta PTFE (bolsa de SAMES KREMLIN Doc. / Dok. 573.188.050...
  • Page 124 N S : Denotes parts are not serviceable. part. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Bezeichnete Teile sind empfohlene Ersatzteile. komplett . * Piezas de mantenimiento preventivas. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.188.050...
  • Page 125 IMPORTANT : before assembly and start-up, please read and clearly understand all documents relating to this equipment (professional use only) PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 126 Doc. 573.415.050 Dear Customer, You are the owner of our new SAMES KREMLIN pressure regulator and we would like to take this opportunity to thank you. To make sure your investment will provide full satisfaction, special care has been taken by SAMES KREMLIN during all designing and manufacturing processes.

  • Page 127: Warranty

    SAMES KREMLIN will repair or replace parts (carriage paid to our plant and accepted as defective by us). We shall not be liable for any losses, resulting from a production breakdown. Upon request, we can carry out service work at your premises;...

  • Page 128: Safety Instructions

    WEAR GLASSES WEAR OF PRODUCT WARNING DRAIN VALVE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN Page 3 Manual : 573.203.112...
  • Page 129 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : ...
  • Page 130 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. PRESSURE REGULATOR ...

  • Page 131: Description

    F 3/8 NPS - Fluid outlet (O) F 3/8 NPS - Air pilot inlet Rp 1/4 Stainless steel, PTFE, carbide Wetted parts 2.6 kg / 5.7 lbs Weight 50°C / 122° F Maximum temperature SAMES KREMLIN Page 6 Manual : 573.203.112...

  • Page 132: Installation

    5. INSTALLATION  DESCRIPTION OF THE LABEL MARKING Manufacturer acronym Sigle SAMES KREMLIN Regulator part number / Number given by SAMES KREMLIN. The two first REF / SERIE numbers indicate the manufacturing year. Regulator maximum fluid pressure Max bar/psi ...

  • Page 133: Troubleshooting Chart

    Reinstall the seat (7), the ball guide (8), the ball (9), the spring (10) and the plug (11) in the lower body (4). Install the lower body and the upper part by means of the 6 screws (2). SAMES KREMLIN Page 8 Manual : 573.203.112...
  • Page 134 Install new seals after having lubricated them with PTFE grease. Install new parts if necessary.  ASSEMBLY INSTRUCTIONS Index Instructions Description Part number PTFE grease (10 ml / 0.0026 US gal) PTFE grease 560.440.101 SAMES KREMLIN Page 9 Manual : 573.203.112...
  • Page 135 Doc. 573.415.050 Modif. / Änderung : Pièces de rechange 155 610 570 Spare parts list Date/Datum/Fecha : 11/01/19 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 16/03/15 REGULATEUR PRODUIT BP LP FLUID PRESSURE REGULATOR (petit passage) (small passage) ND MATERIALDRUCKREGLER REGULADOR DE PRESION BP (kleiner Durchgang) (paso pequeño) REGULATEUR DE PRESSION PILOTÉ...
  • Page 136  Ressort conique  Conical spring  Konische Feder  Muelle cónico NC / NS 8 055 610 538 Guide bille Ball guide Kugelführung Guía bola NC / NS Bouchon Plug Stopfen Tapón SAMES KREMLIN Doc. / Dok. : 573.415.050...
  • Page 137 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.415.050...
  • Page 138 Doc. 573.299.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 20/07/18 / Actualización Ersatzteilliste KREMLIN REXSON  SAMES Annule/Cancels/ Piezas de repuesto KREMLIN Ersetzt/Anula : 10/06/11 FILTRE PRODUIT HP, modèle 3/8 inox HP FLUID FILTER, model 3/8 stainless steel HD MATERIALFILTER, Modell 3/8 Edelstahl FILTRO PRODUCTO AP, tipo 3/8 inox...
  • Page 139 Tamiz n° 12 (280 µ) (280 µ - 55 Mesh) (280 µ) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. 573.299.050...
  • Page 140 15 055 190 005 Ressort Spring Feder Muelle *16 150 040 327 Joint (les 5) Seal (pack of 5) Dichtung (5 St.) Junta (bolsa de 5) 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje SAMES KREMLIN Doc. 573.299.050...
  • Page 141 Désignation Description Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con rondelles et écrous screws, washers and Schrauben, Scheiben tornillos, arandelas y nuts und Muttern tuercas SAMES KREMLIN Doc. 573.299.050...
  • Page 142 Doc. 573.457.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 05/11/19 / Actualización + Ind. / Pos. 17 Ersatzteilliste (905 120 905  905 270 905) Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 21/05/14 POMPE DE RINCAGE FLUSHING PUMP...
  • Page 143 MM 1/4 BSP (316L stainless steel) (Edelstahl, 316L) - 905 120 903 Té T 4 x 6 Tee, model T 4 x 6 T-Stück T 4 x 6 Te, tipo T 4 x 6 SAMES KREMLIN Doc. / Dok. 573.457.050...
  • Page 144 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.457.050...

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