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Weber 4300 User Manual

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Model 4300
Printer-Applicator
User's Manual
Copyright  2012 Weber Packaging Solutions, Inc.
This documentation contains confidential information and
trade secrets of Weber Packaging Solutions, Inc. and its suppliers.
Version 1.0
Weber Packaging Solutions, Inc.
711 W. Algonquin Road
Arlington Heights, IL 60005-4457
Phone: 847-364-8500 Fax: 847-364-8575
www.weberpackaging.com
05/2012
Item Number 56121

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Summary of Contents for Weber 4300

  • Page 1 Printer-Applicator User’s Manual Copyright  2012 Weber Packaging Solutions, Inc. This documentation contains confidential information and trade secrets of Weber Packaging Solutions, Inc. and its suppliers. Version 1.0 Weber Packaging Solutions, Inc. 711 W. Algonquin Road Arlington Heights, IL 60005-4457 Phone: 847-364-8500 Fax: 847-364-8575 www.weberpackaging.com...

  • Page 3: Table Of Contents

    Air Filter Setup ....................3-11 4 Applicator Setup ....................4-1 Connection to AC Power ..................4-1 Compressed Air ....................4-2 Compressed Air Connection ................4-2 Air Assist Adjustment ..................4-2 Tamp Home Adjustment ..................4-3 Tamp Pad/Label Alignment ................. 4-5 Weber Packaging Solutions, Inc.
  • Page 4 Contents Vacuum and Air Assist Regulator Adjustment ............. 4-7 Tamp Adjustment ................... 4-9 Air Blast Adjustment ..................4-11 Static Stack Test ....................4-12 Low Label Sensor Adjustment ................4-15 Low Label Sensor Functionality ..............4-15 Low Label Sensitivity Adjustment ..............4-16 Low Label Sensor Trigger Point ..............
  • Page 5 Center of Gravity Drawings ................9-16 CE Declaration of Incorporation ................ 9-18 CE Declaration of Conformity ................9-18 10 Warranty ......................10-1 Weber Warranty Statement 4300 Applicator ............. 10-1 Limitation of Liability ..................10-1 11 Index ........................ 11-1 Weber Packaging Solutions, Inc.
  • Page 6 Contents This page intentionally left blank. Printer-Applicator User’s Manual...
  • Page 7 The length and width of the label. Length refers to the distance from the leading edge to the trailing edge in the feed direction. Width refers to the measurement of the label perpendicular to the length. Label Stock: The label liner with labels still attached. Weber Packaging Solutions, Inc.
  • Page 8 Glossary Leading Edge: The first edge of the product that triggers the label application. Lock Pin: The metal piece that secures the label liner to the rewind mandrel. Machine Sequence: The sequence in which the machine executes all the steps necessary for a complete cycle. Mandrel: A shaft that can spin on its axis, on which another device is mounted.
  • Page 9 Glossary Vacuum Generator: A device that uses compressed air to create vacuum. VDC: Volts DC (Direct Current). Web: The label liner with labels still attached that feeds into the machine. Weber Packaging Solutions, Inc.
  • Page 10 Glossary This page intentionally left blank. Printer-Applicator User’s Manual viii...

  • Page 11: Introduction

    Introduction The Weber Model 4300 Printer-Applicator incorporates a label printer within a label applicator. The applicator is designed to accommodate Overview different types of print engines. For print engine operation, refer to the manufacturer’s Print Engine Manual for more information. This chapter covers the purpose and scope of this manual, the conventions used to convey information and the manual outline.
  • Page 12 Chapter 1 Procedures that should be followed in a specific order are listed in numbered paragraphs: Disconnect the applicator from the AC power source. References to other section names appear in bold text: For more information, see Chapter 5, Product Detector Setup. Messages that appear on a machine screen are shown in a box using bold Univers typeface: W E B E R M O D E L 4 3 0 0 ( c ) 2 0 1 2...

  • Page 13: Manual Outline

    Describes the controller's functions and explains how to use the control panel to adjust the applicator. Chapter 7. Maintenance Details instructions for performing maintenance on the Model 4300 Printer-Applicator. Chapter 8. Troubleshooting Covers diagnostic and troubleshooting information. Chapter 9 Appendix Setup and operation of optional accessories and technical specifications.

  • Page 14: Customer Support

    Chapter 1 Customer Support 00 AM to 5:00 PM CT Monday through Friday. Technical support representatives are available 7: Call 1.800.323.9519 Printer-Applicator User’s Manual...

  • Page 15: General Information

    Humidity 15–85% RH non-condensing Model 4300 with Zebra 170PAX4 printer, u-arm, 3.0” stroke, 6”x 4” tamp pad, and air filter: 159lbs; Full supply roll of Weber label L-6306: 21lbs. ** SCFM = standard cubic feet per minute based on the following conditions: 14.7 psia, 60° F, and 0% relative humidity Weber Packaging Solutions, Inc.

  • Page 16: Where To Put The Machine

    Machinery Directive 2006/42/EC It is a violation of Machinery Directive 2006/42/EC to operate this equipment in an EU member state if the user manual is not written in that state’s language. Contact Weber Marking Systems GmbH for translated user manuals...

  • Page 17: Pneumatic Power Supply Failure

    It is the responsibility of the equipment installer, integrator, and end user to supply a safety pressure switch. The safety pressure switch must disengage the pneumatic power supply to the applicator when pneumatic power is lost, the stop button is pressed, or a door switch tripped. (See Figure 2-1.) Weber Packaging Solutions, Inc.
  • Page 18 Chapter 2 Figure 2-1: Safety Pressure Switch Printer-Applicator User’s Manual...

  • Page 19: Machine Layout And Components

    TAMP PAD & IDLER AIR ASSIST MANIFOLD MANIFOLD AIR ASSIST ROLLER ROLLER PRINTER PELLER PELLER PRINTER TUBE TUBE Figure 2-2: Model 4300 Printer-Applicator Front View REGULATORS CONTROL ENCLOSURE GAUGES Figure 2-3: Model 4300 Printer-Applicator Top View Weber Packaging Solutions, Inc.
  • Page 20 ZERO DOWNTIME RECEPTACLE POWER OUTPUT FOR PRINT ENGINE LOW LABEL STROBE PRODUCT DETECTOR RECEPTACLE DETECTOR RECEPTACLE INPUT/OUTPUT CONNECTOR MAIN POWER SWITCH POWER INPUT MODULE TAMP ASSEMBLY ADJUSTMENT LEVERS Figure 2-4: Model 4300 Printer-Applicator Side View and Back View Printer-Applicator User’s Manual...

  • Page 21: Preliminary Setup

    Preliminary Setup This chapter includes procedures for the preliminary setup of the Model 4300 printer-applicator that needs to be completed before the Overview AC power and compressed air are connected to the machine. The preliminary setup procedures include:  Printer-applicator unpacking, T-base mounting, moving, and transporting ...

  • Page 22: Printer-Applicator Unpacking, T-Base Mounting, Moving, And Transporting

    Chapter 3 Printer-Applicator Unpacking, T-Base Mounting, Moving, and Transporting Note: In most cases, the print engine has been mounted onto the applicator chassis at the factory. See the print engine manual for mounting information. Unpacking and T-Base Mounting the Printer-Applicator To unpack and position the printer-applicator: 1.
  • Page 23 7. Assemble the Weber T-base according to the assembly instructions included with the T-base. 8. Mate the printer-applicator with the Weber T-base. Do this by adjusting the height of the carriage until the U-arm mounting bolt can pass through the mounting hole in the U-arm.

  • Page 24: Moving And Transporting The Printer-Applicator

    Chapter 3 Moving and Transporting the Printer-Applicator The T-base is designed only to provide roll-away access from the adjacent labeling area for applicator service. Take care when moving the machine to prevent tipping. ! CAUTION ! Cracks and bumps in the floor may cause a caster to suddenly stop or change direction.

  • Page 25: Ribbon And Label Loading

    TAMP TAMP ASSEMBLY ASSEMBLY REWIND REWIND MANDREL MANDREL DANCER DANCER TAMP PAD & TAMP PAD & IDLER IDLER ROLLER AIR ASSIST MANIFOLD MANIFOLD AIR ASSIST ROLLER PRINTER PELLER PELLER PRINTER TUBE TUBE Figure 3-2: Removing/Loading Labels Weber Packaging Solutions, Inc.

  • Page 26: Label Loading

    Chapter 3 Label Loading 1. Set the main [ ] switch to the position. POWER ON/OFF 2. Rotate the outer unwind disk to align the set screw with the flat on the unwind mandrel, (see Figure 3-2). Remove the outer unwind disk from the unwind mandrel. 3.

  • Page 27: Tamp Pad Setup

    Note: Any slug that is not fully detached from the pad prior to reinstalling the tamp pad to the manifold will become lodged in the pneumatic tubing or pneumatic values, thus reducing available vacuum. Therefore, do not knock out any slugs with the tamp pad still mounted to the manifold. Weber Packaging Solutions, Inc.

  • Page 28: Tamp Blow Configuration

    Chapter 3 Tamp Blow Configuration Tamp blow applicators use the tamp pad holes to receive a label and transfer it to a product with a blast of air. This is accomplished with a pattern that is symmetrical about the center of the short axis of the label.
  • Page 29 Preliminary Setup = PUNCHED HOLE LABEL FEED Figure 3-5: Tamp Blow Hole Pattern for a 4” x 6” Label Weber Packaging Solutions, Inc.

  • Page 30: Tamp Blow Flag Configuration

    Chapter 3 Tamp Blow Flag Configuration The vacuum/blow-off holes are configured basically the same as a standard tamp blow pad. The only difference is the portion of the label intended to be flagged off of the side of the product. The objective is to hold the label as it is dispensed from the printer, then transfer it to the product with a blast of air without having the flagged portion blown around the corner.

  • Page 31: Air Filter Setup

    2. Attach the filter to the mounting bracket with 2 long cap screws. 3. Connect the air hose from the applicator to the outlet side of the filter. INDUSTRIAL INTERCHANGE FITTING (MALE) FILTER Figure 3-7: Air Filter Weber Packaging Solutions, Inc. 3-11...
  • Page 32 Chapter 3 This page intentionally left blank. Printer-Applicator User’s Manual 3-12...

  • Page 33: Applicator Setup

    3. Plug the other end of the AC power cord into an electrical outlet (115VAC). 4. Before turning on the applicator power, be prepared to catch labels that may be dispensed by the printer when it starts up. Set the main [POWER ON/OFF] switch to the ON position. Weber Packaging Solutions, Inc.

  • Page 34: Compressed Air

    Chapter 4 Compressed Air Compressed Air Connection To supply compressed air: 1. Make sure the air filter setup is complete (see Chapter 3, Preliminary Setup). 2. Use the supplied pneumatic hose to connect to the plant air supply. The fitting on the filter assembly uses a 3/8”...

  • Page 35: Tamp Home Adjustment

    For most situations, the tamp home adjustment should be set to a position where the pad surface is one label thickness above the printer peeler bar. RIGHT HAND LABEL PAD SURFACE Figure 4-2: Printer Peeler Bar/Tamp Home Alignment Weber Packaging Solutions, Inc.
  • Page 36 Chapter 4 If the tamp pad is adjusted too low, the label will feed into the back of the pad and jam. If the tamp pad is adjusted too high, the label will not feed correctly onto the pad. This adjustment may need to be changed when different label materials are used. RIGHT-HAND Flow Control Tamp Home...

  • Page 37: Tamp Pad/Label Alignment

    The upstream edge of the tamp pad must be close enough to the printer peeler bar in order to properly receive the label. Tamp Assembly Stop Figure 4-4: Inboard Edge of the Tamp Pad Aligned with Inboard Edge of Label Weber Packaging Solutions, Inc.
  • Page 38 Chapter 4 Manifold Knobs Figure 4-5: Upstream Edge of Tamp Pad Close to Printer Peeler Bar Tamp Assembly Lever Handles Figure 4-6: Tamp Pad Label Alignment Printer-Applicator User’s Manual...

  • Page 39: Vacuum And Air Assist Regulator Adjustment

    If the air assist is good, observe the vacuum to make sure the label is caught by the tamp pad. If it is not caught, increase the vacuum regulator and re-try.  If it “hops” when feeding, decrease the vacuum regulator and re-try.  Weber Packaging Solutions, Inc.
  • Page 40 Chapter 4 Tamp Tamp Regulator Regulator Air Assist Vacuum Regulator Regulator Figure 4-7: Regulators Printer-Applicator User’s Manual...

  • Page 41: Tamp Adjustment

    750ms 750ms  NOTE: Do not go lower than the time values in the chart or the tamp assembly may be damaged and the product life reduced. 7. Tighten the lock nuts on both flow controls. Weber Packaging Solutions, Inc.
  • Page 42 Chapter 4 RIGHT-HAND Retract Flow Control Tamp Home Sensor Retract Cushion MOUNTING SCREWS Extend Cushion Extend Flow Control Figure 4-8: Tamp Adjustment Printer-Applicator User’s Manual 4-10...

  • Page 43: Air Blast Adjustment

    4. Observe the transfer of the label. Make sure the air blast duration is long enough to allow the air jets to transfer the label. 5. Some experimentation will be necessary to find the best time to use. Weber Packaging Solutions, Inc. 4-11...

  • Page 44: Static Stack Test

    Chapter 4 Static Stack Test Figure 4-9: Static Stack Adjustment Flow Chart The static stack test is used to test the applicator setup. This test applies several labels to one stationary product. If these labels are applied directly on top of each other and aligned neatly with each other, then the applicator has been setup correctly for that label.
  • Page 45 Press the [ ] key to dispense a label. If the label falls off or slides forward FEED after leaving the peeler bar, then the vacuum isn’t strong enough and it will need to be increased. Weber Packaging Solutions, Inc. 4-13...
  • Page 46 Chapter 4 9. Check the Air Assist  The air assist tube should be parallel to the tip of the peeler bar. The air hole(s) should be centered (or evenly spaced) on the label across the feed direction of the web, and pointing towards the front edge of the tamp pad. Press the [ ] button to advance a label.

  • Page 47: Low Label Sensor Adjustment

    4. If the low label sensor sensitivity is properly set, the alarm light will begin to flash slowly. 5. If the alarm light is not flashing, adjust the sensor sensitivity. LOW LABEL SENSOR Figure 4-10: Low Label Sensor Weber Packaging Solutions, Inc. 4-15...

  • Page 48: Low Label Sensitivity Adjustment

    Chapter 4 Low Label Sensitivity Adjustment  Note: There are two sensor styles—Banner and Optex. Indentify the style before making any sensitivity adjustments. Optex Figure 4-11: Low Label Sensor Styles Banner Style When the low label sensor sensitivity is set correctly: ...
  • Page 49 6. Rotate the unwind disk until the red spot is directed through the opening onto the label roll. 7. Take the outer unwind disk off and remove the label roll from the unwind mandrel. The LED should then go OFF. Weber Packaging Solutions, Inc. 4-17...

  • Page 50: Low Label Sensor Trigger Point

    Chapter 4 Low Label Sensor Trigger Point The low label sensor trigger point is the level of label supply that will activate the sensor light. ! CAUTION ! Use caution when cycling the machine. Keep hands away from the tamp. To adjust the sensor trigger point: 1.

  • Page 51: Machine Attitudes

    Applicator Setup Machine Attitudes RIGHT-HAND NOSE DOWN NOSE BOTTOM UP UPRIGHT AND ABOVE INDICATES LABLE FEED DIRECTION REELS UP Weber Packaging Solutions, Inc. 4-19...
  • Page 52 Chapter 4 LEFT-HAND NOSE DOWN NOSE BOTTOM UP UPRIGHT AND ABOVE INDICATES LABLE FEED DIRECTION REELS UP Printer-Applicator User’s Manual 4-20...

  • Page 53: Rotatable Display

    Applicator Setup Rotatable Display The Model 4300 controller display can be rotated to provide the best operator access given a particular machine orientation. To rotate the display: 1. Turn off power and remove AC power cord from the line supply.
  • Page 54 Chapter 4 This page intentionally left blank. Printer-Applicator User’s Manual 4-22...

  • Page 55: Product Detector Setup

    Mount the product detector and its reflector (if applicable) before adjusting the product detector sensitivity. The detector may need to be repositioned when actual products are being labeled. Refer to the instructions included in the product detector packaging. Weber Packaging Solutions, Inc.

  • Page 56: Product Detector Position

    Chapter 5 Product Detector Position Mount the product detector and its reflector (if applicable) before adjusting the product detector sensitivity. The detector may need to be repositioned when actual products are being labeled. 1. Position a product in front of the tamp so that the product will be labeled in the correct position.

  • Page 57: Controller Operation

    Idle Mode screen appears. Using the arrow keys on the controller keypad (see Figure 6-2), the operator can scroll through the various menu screens. Refer to the sections immediately following the flowchart for detailed information about main screen settings and applications. Weber Packaging Solutions, Inc.
  • Page 58 Chapter 6 Figure 6-1: Controller Menus Flowchart Printer-Applicator User’s Manual...

  • Page 59: Controller Keypad

    RED – Error (applicator is in Idle or Error mode) GREEN – Ready (applicator in Run mode) or Print Enable (Print start) YELLOW – Warning (Low supply condition)  Tap the [JOG] to apply a previously printed label when the machine is in Run Mode. Weber Packaging Solutions, Inc.

  • Page 60: Setup Menu

    Chapter 6 Setup Menu The Setup Menu allows the operator to set the parameters for the following applicator functions: Set Options, Active Edge Mode, Set Run Mode and Set Timers. See the following sections for menu and function information. Set Options Trigger Count The number of product detector events that must occur per label application event.

  • Page 61: Active Edge

    500ms so the timer does not interfere with the sensor. In addition, this will prevent the tamp from staying in the extended state if a product is not detected by the sensor. Weber Packaging Solutions, Inc.
  • Page 62 Chapter 6 Tamp Fault  Tamp fault is an error detection feature to catch when the tamp is obstructed and cannot move. When a label-apply cycle is initiated, the controller monitors the tamp-home sensor and waits for the sensor to indicate that the tamp has begun to extend. If the tamp does not begin to extend within the specified time, the label-apply cycle terminates.

  • Page 63: Set Run Mode

    One sensor or signal prints and Label Apply Label applies a label. Air Blow PA Apply Label Apply Label Print Label Separate signals to print and apply a label. Inverted Tamp Apply Label Apply Label Blow Weber Packaging Solutions, Inc.

  • Page 64: Diagnostics Screen

    Chapter 6 Diagnostics Screen The Diagnostics Screen allows the operator to run a test cycle, view inputs and test outputs. See the following sections for screen and function information. To access the diagnostics menus while the applicator is running, press [ ] button on the RETURN controller keypad.

  • Page 65: Test Outputs

    Use the arrow buttons to select [ ] for a test cycle.  Return Button The [RETURN] button on the controller keypad will clear errors once the condition causing them is corrected. The applicator will then be placed into run mode. Weber Packaging Solutions, Inc.
  • Page 66 Chapter 6 This page intentionally left blank. Printer-Applicator User’s Manual 6-10...

  • Page 67: Maintenance

    Maintenance This section gives instruction for performing maintenance on the Model 4300 Printer-Applicator. Refer to the Print Engine Manual for Overview instructions on performing maintenance on the print engine. Daily Maintenance 1. Clean the print head and platen roller each time you change the ribbon. Refer to the Print Engine Manual for detailed instructions.

  • Page 68: Weekly Maintenance

    Chapter 7 Weekly Maintenance 1. Clean the peeler bar and tamp pad using alcohol or some other similar, compatible solvent. 2. Clean dust from the product detector and low label detector lenses.  NOTE: Do not use air pressure from the shop air supply to blow dust from the machine.

  • Page 69: Six-Month Maintenance

    3. Check the tamp home sensor adjustment. (Refer to Tamp Home Sensor Adjustment.) 4. Check tension of unwind and rewind dancer arms. Adjust if loose. 5. Check urethane stop collars on tamp assembly. Replace if worn. 6. Check pneumatic tubing for cracks or wear. Replace if worn. Weber Packaging Solutions, Inc.

  • Page 70: Yearly Maintenance

    Chapter 7 Yearly Maintenance 1. Check all the items in the weekly and six-month maintenance sections. 2. Examine moving parts for excessive wear. 3. Check the drive belt for wear and proper tension. Printer-Applicator User’s Manual...

  • Page 71: Tamp Home Sensor Adjustment

    When the tamp home sensor detects that the tamp has returned, the printer receives a signal to feed and print the next label. The sensor has a small LED that indicates when the tamp is in the home position. The sensor may need to be readjusted periodically, or whenever the tamp height is adjusted. Weber Packaging Solutions, Inc.

  • Page 72: Rewind Flag And Sensor Adjustments

    Chapter 7 If the sensor does not indicate when the tamp is in the home position, use the following procedure to adjust: 1. Disconnect the air supply from the applicator. 2. Loosen the sensor adjustment screw. 3. Push the tamp into the fully home position. 4.

  • Page 73: Troubleshooting

    Adjust guide rails or other product control devices to present the product in a consistent manner. Incorrect tamp extend time. Refer to setup instructions. Air-Blast too high or too low. Refer to setup instructions. Weber Packaging Solutions, Inc.
  • Page 74 Chapter 8 PROBLEM POSSIBLE CAUSE SOLUTION Label placement on the product Incorrect Air-Blast time. Refer to setup instructions. consistently poor. Product detector sensitivity out Refer to setup instructions. of adjustment. Product detector or reflector Refer to setup instructions. loose and vibrating. Marginal detector position or Refer to setup instructions.
  • Page 75 Refer to setup instructions. Air-Blast too low. Refer to setup instructions. Rewind motor stalls and fails to Rewind sensor flag is out of Refer to Rewind Sensor Flag Adjustment rewind label liner waste. alignment. section in Chapter 8. Weber Packaging Solutions, Inc.
  • Page 76 Chapter 8 This page intentionally left blank. Printer-Applicator User’s Manual...

  • Page 77: Appendix

    Outputs Specifications  Output Connection Example AC Wiring   DC Wiring  Redundant System Feature (aka Zero-Downtime)  Pneumatic Schematic  Center of Gravity Drawings CE Declaration of Incorporation   CE Declaration of Conformity Weber Packaging Solutions, Inc.

  • Page 78: Product Detector Jumpers

    Chapter 9 Product Detector Jumpers The product detector triggers a label application cycle. JMP2 on the rear of the Model 4300 IO board is used to configure the product detector input. The product detector connects to the product detector receptacle located on the rear of the Model 4300 enclosure. The receptacle is a 5-conductor, M12, female connector that accepts 4-conductor and 5-conductor cables terminated with an M12 male connector.

  • Page 79: Jmp2 Settings

    Figure 9-2: Rear View of IO Board with Call-Out to JMP2 Jumper Product Detector Output Configuration Position Sourcing (PNP) on Pin 2 (Factory Default Position) Sinking (NPN) on Pin 2 Spare Jumper Position Sourcing (PNP) on Pin 4 9-10 Sinking (NPN) on Pin 4 Weber Packaging Solutions, Inc.

  • Page 80: Stack Light

    Chapter 9 Stack Light The stack light is an optional device available for the Model 4300. Weber offers two color configurations: A single yellow light or a three-color green-yellow-red light. Stack Light Color Code green - solid normal operating condition...

  • Page 81: External Tamp Disable Switch

    When the switch is open, +24VDC power is removed from the tamp valve solenoid and the Model 4300 enters Idle mode. To use the switch, the shorting block SB-1 must be cut on the I/O board. Use caution when cutting the copper trace as to not cut any other traces.

  • Page 82: I/O Interface

    Chapter 9 I/O Interface Use the IO Interface to coordinate operation of the Model 4300 with external control systems. The interface signals are available at a 25-pin female connector located on the rear of the Model 4300 enclosure. stack light...

  • Page 83: Inputs Specifications

    Input voltage 12 - 30 VDC Trigger Apply Triggers the application of a previously printed label waiting on the tamp pad. Trigger Print A trigger printing of a single label given a print job is waiting in the printer. Weber Packaging Solutions, Inc.

  • Page 84: Trigger Signal Usage

    Puts the Model 4300 in Run mode from Idle mode. If an error condition caused the Model 4300 to enter Idle mode, the Start signal will not return to Model 4300 to Run mode until the error condition is corrected.

  • Page 85: Input Connection Examples

    Appendix Input Connection Examples Figure 9-5: Examples of Model 4300 Inputs Weber Packaging Solutions, Inc.

  • Page 86: Outputs Specifications

    The Model 4300 is in Run mode and ready to print and apply labels. Tamp Home The Model 4300’s tamp pad is in the Home position and ready to accept a printed label. Label-On-Pad A printed label is present on the tamp pad.

  • Page 87: Output Connection Example

    Appendix Output Connection Example Figure 9-6: Example Model 4300 Output Weber Packaging Solutions, Inc. 9-11...

  • Page 88: Ac Wiring

    Chapter 9 A.C. WIRING DIAGRAM AC Wiring FUSES: 115 VAC MACHINES: 5A, 250V 230 VAC MACHINES: 2.5A, 250V POWER ENTRY MODULE ASSEMBLY (#54373) GREEN/YELLOW GREEN/YELLOW CHASSIS BROWN WHITE GROUND BLACK LIGHT BLUE BROWN LIGHT BLUE AUXILIARY POWER OUTLET (#54013) TRANSFORMER ASSEMBLY (#54372) 11 12 REWIND MOTOR/POWER...

  • Page 89: Dc Wiring

    PRINTER I/O CABLE FOR SATO VARIABLE TAMP SENSOR #54396 #56050 PRINTER I/O CABLE FOR ZEBRA TAMP EXTEND SENSOR #54387 #56124 PNEUMATIC BLOCK HARNESS #56142 JMP2 PD SENSOR CABLE #56110 4300 CONNECTOR BOARD #56010 Figure 9-8: DC Wiring Weber Packaging Solutions, Inc. 9-13...

  • Page 90: Redundant System Feature (Aka Zero-Downtime)

    Idle mode and stop applying labels. To use this feature, one Model 4300 is configured as a ‘Master’ and one Model 4300 is configured as a ‘Slave.’ Next, a signal cable is connected between the two Model 4300s. Connect Weber cable #56138 to the Master-Slave connectors on the rear of the Model 4300 enclosure.

  • Page 91: Pneumatic Schematic

    Appendix Pneumatic Schematic PNEUMATIC SCHEMATIC BLANK Figure 9-10: Pneumatic Diagram Weber Packaging Solutions, Inc. 9-15...

  • Page 92: Center Of Gravity Drawings

    Chapter 9 Center of Gravity Drawings -110 PAX 4 -NO MEDIA ON UNWIND -NO LINER ON REWIND -3" STROKE C OF UARM -4"x6" PAD MOUNTING C OF UARM PIVOT MOUNTING Figure 9-11: Center of Gravity Printer-Applicator User’s Manual 9-16...
  • Page 93 Appendix Figure 9-12: Center of Gravity Weber Packaging Solutions, Inc. 9-17...

  • Page 94: Ce Declaration Of Incorporation

    Chapter 9 CE Declaration of Incorporation CE Declaration of Conformity Printer-Applicator User’s Manual 9-18...

  • Page 95: Warranty

    Limitation of Liability Weber's responsibility shall be to repair or replace the product. It is limited to the invoice price of the product claimed to be defective and is the sole remedy should the equipment fail to conform to this warranty.
  • Page 96 Chapter 10 This page intentionally left blank. Printer-Applicator User’s Manual 10-2...

  • Page 97: Index

    2-2 External Tamp Disable Switch, 9-5 Pneumatic Schematic, 9-15 Flowchart Positioning the Applicator, 5-1 applicator menu, 6-1 Power Supply diagnostics menu, 6-4, 6-8 connection to AC power, 4-1 General Information, 2-1 Preliminary Setup, 3-1 Weber Packaging Solutions, Inc. 11-1...
  • Page 98 Chapter 11 Product Detector Tamp Adjustments, 5-1 home adjustment, 4-3 Postion, 5-1 Tamp Adjustment, 4-9 sensitivity setup, 5-1 Tamp Blow Flag Configuration, 3-10 Setup, 5-1 Tamp Home Sensor Adjustment, 7-5, 7-6 Product Detector Jumper, 9-2 Tamp Pad Product Detector Position, 5-2 label alignment, 4-5 Redundant System Feature, 9-14 punching instructions and safety, 3-7...

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