Charger CONTRACTOR Series Manual

Rugged + durable uv disinfection systems

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CONTRACTOR
SERIES
BUILT TO LAST
RUGGED + DURABLE
UV DISINFECTION SYSTEMS
CWUV4C-101 series, for flow rates of 38 lpm (10 gpm)
CWUV4C-151 series, for flow rates of 57 lpm (15 gpm)
CWUV4C-R1 series, for flow rates of 30 lpm (8 gpm)
CWUV4C-R2 series, for flow rates of 57 lpm (15 gpm)

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Summary of Contents for Charger CONTRACTOR Series

  • Page 1 CONTRACTOR SERIES BUILT TO LAST RUGGED + DURABLE UV DISINFECTION SYSTEMS CWUV4C-101 series, for flow rates of 38 lpm (10 gpm) CWUV4C-151 series, for flow rates of 57 lpm (15 gpm) CWUV4C-R1 series, for flow rates of 30 lpm (8 gpm) CWUV4C-R2 series, for flow rates of 57 lpm (15 gpm)
  • Page 2 WARRANTY ELECTRONICS - Three (3) year Limited Warranty INDUSTRY IN THE UV UV LAMPS - One (1) year Limited Warranty INDUSTRY QUARTZ SLEEVES - One (1) year Limited Warranty Contact Charger Water for complete warranty document including conditions and exclusions.
  • Page 3 EQUIPMENT SPECIFICATIONS Model CWUV4C-101 CWUV4C-151 CWUV4C-R1 CWUV4C-R2 10 GPM 15 GPM 8 GPM 15 GPM Flow Rate 37.9 lpm 56.8 lpm 30.3 lpm 56.8 lpm (30mJ/cm @ 95% UVT) 2.3 m 3.4 m 1.8 m 3.4 m 5 micron 5 micron Filter Housing sediment sediment...
  • Page 4 Charger Water www.chargerwater.com PN# 919371 Version Date: 08-2021...
  • Page 5 OWNER’S MANUAL Operation & Installation Instructions CWUV4-R1 CWUV5-R22C CHARGER WATER - Rack-Mount Systems System Rated Flow Sediment Carbon CWUV4-R1 8 gpm YES (10”) CWUV5-R1 CWUV4-R2 8 gpm YES (20”) CWUV5-R2 CWUV4-R12 8 gpm YES (10”) YES (20”) CWUV5-R12 CWUV4-R2C 15 gpm YES (20”)
  • Page 6 Congratulations on purchasing this Charger Water UV Disinfection system. P a g e...
  • Page 7: Table Of Contents

    Lamp Replacement (CWUV5 & CWUV6 systems) ..........17 QR Codes ....................... 17 System Troubleshooting..................17 Temperature Management Devices ................. 19 Expansion Modules ......................20 Charger Water Rack-Mount UV System Specifications ............. 21 Limited Warranty Statement: ................... 22 Warranty Registration ...................... 23 P a g e...
  • Page 8: Safety Considerations

    Safety Considerations It is important that care is taken when operating and/or maintaining your system. 1. Before servicing this equipment, disconnect the power cord from the electrical outlet. 2. Energy given off by the UV lamp is harmful to your eyes and skin. NEVER look directly at an illuminated UV lamp without adequate eye protection and always protect your skin from direct exposure to the UV light.
  • Page 9: Water Quality Parameters

    80% for pre-treatment recommendations) You can have your water tested at a private analytical laboratory or by your local dealer. It is always recommended to install pre-filtration of at least 5 microns prior to a Charger Water dis- infection system.
  • Page 10: Assembly

    Assembly Unpack the system and ensure all the components are included with the system. Your system is shipped with the following components: Charger Water UV (Standard output lamp systems) 1. CONTROLLER CWUVB4-C CWUVB56-C CWUVB4-CC CWUVB56-CC 10. MOUNTING PLATE 14. UV SENSOR...
  • Page 11: System Sizing

    System Sizing The Charger Water rack-mount UV system is designed as a do-it-yourself (DIY) system with a sin- gle inlet and outlet port. This system comes fully assembled with the exception of a single stain- less steel hose connection that comes unattached, yet fully taped for easy installation. PLEASE NOTE that increasing the flow above this rating or disinfecting water that does not meet the quality parameters will decrease the dose and therefore compromise the efficacy of the system.
  • Page 12: Orientation

    Orientation This system has the ambidextrous capability of being able to have the main water inlet enter from either the left hand side or right hand side of the unit. The units comes pre plumbed from the factory for a left hand water inlet. To change to a right hand water inlet follow these simple steps (See Figure 2): Step 1: Remove the filter sump housings (either one or two housings depending on the model...
  • Page 13: Installation

    Step 8: Install the filter cartridges in their appropriate housings. For the Charger Water branded products, please refer to the chart located on page 12 of this manual. PLEASE NOTE: This chart indicates the correct cartridge position for the default “left-hand” orientation with the water inlet located on the left side of the rack system.
  • Page 14 Figure 5. Cartridge Removal Step 9: Install the UV sensor (CWUV6 systems only). Align the flat portion so it faces the gland nut end and matches up with the half metal lip on the sensor port (see Figure 6). Insert the sen- sor so it is fully seated and hand tighten the sensor nut.
  • Page 15 Step 15: Your system is now ready to be plugged into the appropriate GFCI protected outlet. Refer to the following section before any water is allowed to flow through the system. Note: Installation of your Charger Water disinfection systems shall comply with applicable provincial/state & local regulations.
  • Page 16: System Preparation

    System Preparation With a new installation, or any time the UV system is shut down for service, without power, or is inoperative for any other reason, the lines in the home or facility could be contaminated. Use the following steps to prepare the lines throughout the entire home or facility. Step 1: Check for and remove any “dead ends”...
  • Page 17: Cleaning The Uv Sensor

    Replace sensor following step 9 from the installation section of the manual. Operation Charger Water systems come with a feature laden controller that incorporates both the lamp driver (ballast) and control features in one water-tight case. Four main controllers are available for the systems (depending on your model).
  • Page 18: Cwuv4 Controllers

    When the UV lamp is not on or the lamp life has expired, the LED will be illuminated red and an audible buzzer will be sounding. To remedy this condition, the UV lamp must be replaced with a new genuine Charger Water lamp. CWUV4-C CWUV4...
  • Page 19: Cwuv5 Operational Screens

    A final module screen is displayed showing which specific modules were initialized. The controller then displays the lamp optimization screen for 60 seconds to allow the lamp to reach its optimum output. Finally, a final “start-up complete” screen is displayed. The system will now be ready to disinfect water flow.
  • Page 20: Lamp Countdown Sequence

    audible chirp every audible chirp every constant audible cycles with red low 15 seconds 15 seconds alarm uv screen Lamp Countdown Sequence The system counts down the number of days until a lamp change is required. CWUV6 CWUV5 CWUV4 At thirty days remaining, the LED or display screen will change to a yellow caution indicator. At seven days remaining, the sytem will additionaly repeat an audible chirp.
  • Page 21: Lamp Replacement (Cwuv4 Systems)

    A QR code (Quick Response code) is a matrix barcode first designed for the automotive industry. Charger Water uses the QR code to store a link to a spe- cific page on our website. Users with a camera phone equipped with the cor- rect reader application can scan the image of the QR code and over a wireless network connect to a Charger Water web page in the phone’s browser.
  • Page 22 System Display Problem Resolution Remove and clean the quartz sleeve and sensor. Check water quality meets Low UV Intensity. requirements on page 5 and add filtration as required. Replace lamp. Wrong lamp or sensor Replace component with installed. proper model as indicated. Ensure all modules are connected properly to the The UV sensor is no...
  • Page 23: Temperature Management Devices

    UV lamp. In these cases, or if the elevated water temperature is a nuisance, Charger Water recommends one of the following forms of temperature management devices.
  • Page 24: Expansion Modules

    Expansion Modules CWUV5 and CWUV6 controllers incorporate an “Infinite Expandability Port” (IEP) which allows for expansion to the UV sensor and all other modules. Each module (including the sensor) comes with both a male and female connection. Connect any device to the controller and all subsequent devices are then connected into the female end of last device added in a “daisy chain”...
  • Page 25: Charger Water Rack-Mount Uv System Specifications

    CHARGER WATER Rack-Mount UV System Specifications CHARGER WATER EQUIPMENT SPECIFICATIONS RACK-MOUNT UV SYSTEMS CWUV4-R1 CWUV4-R2 CWUV4-R12 CWUV4-R2C CWUV4-R12C CWUV4-R22C MODEL CWUV5-R1 CWUV5-R2 CWUV5-R12 CWUV5-R2C CWUV5-R12C CWUV5-R22C 8.0 gpm 15.0 gpm Flow Rate 30.3 lpm 56.8 lpm (@30mJ/cm 1.82 m 3.4 m 5.6 gpm...
  • Page 26: Limited Warranty Statement

    Limited Warranty Statement: Products manufactured by Charger Water are warranted to the original user only to be free of defects in material and workmanship for a period as specified below. This warranty only applies to the original purchaser and is not transferable.
  • Page 27: Warranty Registration

    Your Dealer / Distributor will obtain a Warranty Return Authoriza- tion and will then need to return the product to Charger Water, together with proof of purchase and installation date, failure date, and supporting installation data. Any defective product to be returned must be sent freight prepaid.
  • Page 28 Charger Water www.chargerwater.com PN: 919366 Version Date: 02-2023...

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