DÖRR verind EcoDose 2K Easy Operating Manual
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DÖRR verind EcoDose 2K Easy Operating Manual

DÖRR verind EcoDose 2K Easy Operating Manual

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Operating Manual
EcoDose 2K Easy
MDR00018EN
Material number:
Revision:
Date:
www.verind.it
N10140003, N10140004, N10140005, N10140006,
N10140007, N10140008, N10140009, N10140010,
N10140011, N10140012, N10140013, N10140014,
N10140015, N10140016, N10140017, N10140018,
N10140019, N10140020, N10140021, N10140022,
N10140023, N10140024, N10140025, N10140026,
N10140027, N10140028, N10140029, N10140030,
N10140031, N10140032, N10140033, N10140034
05
30.08.2022

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Summary of Contents for DÖRR verind EcoDose 2K Easy

  • Page 1 www.verind.it Operating Manual EcoDose 2K Easy MDR00018EN Material number: N10140003, N10140004, N10140005, N10140006, N10140007, N10140008, N10140009, N10140010, N10140011, N10140012, N10140013, N10140014, N10140015, N10140016, N10140017, N10140018, N10140019, N10140020, N10140021, N10140022, N10140023, N10140024, N10140025, N10140026, N10140027, N10140028, N10140029, N10140030, N10140031, N10140032, N10140033, N10140034 Revision: Date: 30.08.2022...
  • Page 2 EcoDose2K Easy - Operating Instructions Manufacturer: Verind SpA Via Papa Giovanni XXIII, 25/29 20053 Rodano (MI) Italy Telephone: +39 02959517 Internet: www.Verind.it Revision status The quality assurance system is responsible for keeping this document up-to-date in its latest applicable version. Version / Changes Version of this document: 05 of 30.08.2022.

  • Page 3: Table Of Contents

    EcoDose2K Easy - Operating Instructions Contents Foreword ___________________________________________________ 5 Identification of the manual _________________________________________________ 5 How to request additional copies ____________________________________________ 5 Responsibility ____________________________________________________________ 6 Reference standards _______________________________________________________ 6 Cables and connectors used ________________________________________________ 7 Identification _____________________________________________________________ 7 Of the manufacturer _______________________________________________________ 7 Of the product ____________________________________________________________ 7 Warranty _________________________________________________________________ 8 Safety and Residual Risks _____________________________________ 8...
  • Page 4 EcoDose2K Easy - Operating Instructions Troubleshooting ____________________________________________ 42 Routine maintenance ________________________________________ 43 Every day _____________________________________________________________ 44 Every week __________________________________________________________ 45 Monthly _____________________________________________________________ 46 Yearly _______________________________________________________________ 46 Decommissioning and Disposal _______________________________ 47 Decommissioning ________________________________________________________ 47 Machine disposal ________________________________________________________ 47 Demolition Materials ______________________________________________________ 47 Indications for Proper Waste Management ___________________________________ 47 Handling of waste electrical and electronic equipment (WEEE) __________________ 47 Spare Parts ________________________________________________ 49...

  • Page 5: Foreword

    EcoDose2K Easy - Operating Instructions Foreword Identification of the manual The Instruction Manual is a document issued by Verind SpA and it is an integral part of the machine. This manual has been prepared in accordance with Annex I, Article 1.7.4 of Directive 2006/42/CE of the EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery and amending Directive 95/16/CE (recast) and is a part of the machine.

  • Page 6: Responsibility

    EcoDose2K Easy - Operating Instructions Responsibility This manual reflects the state of the system at the time of its placing on the market and is subject to change, at the sole discretion of Verind SpA. If the manual is modified for other similar future systems, Verind SpA will not be obliged to update any of the manuals accompanying systems already placed on the market.

  • Page 7: Cables And Connectors Used

    EcoDose2K Easy - Operating Instructions List of standards used in design: Safety of machinery — General principles for design — Risk assessment UNI EN ISO 12100-1:2010 and risk reduction UNI EN ISO 13849-1:2016 Safety of machinery - Safety-related parts of control systems - Part 1: General design principles UNI EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being...

  • Page 8: Warranty

    EcoDose2K Easy - Operating Instructions Warranty Verind SpA undertakes to replace any individual part that proves to be defective within twelve months after delivery. Any changes brought to the machine and/or to its accessories without a prior written authorisation from Verind SpA will invalidate the total or partial warranty and the Declarations of Conformity that may have been supplied with the equipment.

  • Page 9: Instructions On How To Approach The Machine

    EcoDose2K Easy - Operating Instructions Instructions on how to approach the machine The number of operators indicated, their qualifications and intervention procedures, are optimised to ensure the safety and health of employees and to achieve the final goal. Failure to observe the instructions herein will seriously endanger the safety and health of the operators and/or could prevent the achievement of the desired result.

  • Page 10: Personal Protective Equipment (Ppe)

    EcoDose2K Easy - Operating Instructions The operator must observe the instructions and directions given by the employer or the persons in charge and, in particular, must: • Use the system, equipment, tools, work and safety devices correctly. • Use the personal protective equipment properly. •...

  • Page 11: Signs And Labels

    EcoDose2K Easy - Operating Instructions The following signs summarise the protective equipment to be worn. Safety footwear (M008) Use: Always, Non-Conductive Shoes Protective gloves (M009) Use: Always Protective clothing (M010) Use: Always Eye protection (M004) Use: Always Hearing protection (M003) Use: If the airborne noise level measured during production exceeds the danger threshold set out in the regulations in force in the Country where the machine is used.

  • Page 12: Intended Use

    EcoDose2K Easy - Operating Instructions Intended Use EcoDose 2K Easy is designed for dosing and mixing fluid components (usually bases and catalysts) according to preset ratios. Dosing is achieved by controlling the amount of each component through the timed opening of pneumatic valves. The components thus dosed are mixed in a mixing section, which is connected to the dispensing devices.
  • Page 13 EcoDose2K Easy - Operating Instructions CAUTION The following safety instructions deal with specific hazards that may arise during installation, operation, cleaning and maintenance of the equipment. These instructions are to supplement existing regulations (national and company-specific) on safety and health at work. The installation, operation and maintenance of the equipment shall be carried out only by personnel who have been provided with the necessary training.
  • Page 14 EcoDose2K Easy - Operating Instructions • Loss of stability, • Break-up during operation • Falling or projecting objects • Edge or corner surfaces Therefore, the following provides intrinsic solutions, instructions and the use of PPE that contribute to the reduction of these risks. 2.7.1.3 RISKS DUE TO OTHER HAZARDS •...
  • Page 15 EcoDose2K Easy - Operating Instructions WARNING Do not carry out any maintenance work without first disconnecting the system from the power supply (where present) WARNING Before touching the system, make sure that all power sources have been cut out. 3 Only suitably trained specialist personnel must be allowed to access the machine for maintenance work.

  • Page 16: Residual Risks

    EcoDose2K Easy - Operating Instructions RESIDUAL RISKS Please find below a detailed list of the residual risks that remain during the use of the supplied equipment, with reference to the Essential Health and Safety Requirements (EHSRs) and the Residual Risks as required by the Machinery Directive 2006/42/EC.
  • Page 17 EcoDose2K Easy - Operating Instructions 2.7.2.6 Residual Risks - Control Systems (EHSR 1.2 - all paragraphs) The supplied machine, as described in Chapter 3 below, was designed in accordance with the stated principles regarding control systems. Despite the reduction of initial risks through risk analysis, risk assessment and risk mitigation, carried out by Verind, there are still residual risks that have been examined in the light of the following paragraphs on EHSR: Residual Risks - Safety and Reliability of Control Systems (EHSR 1.2.1)
  • Page 18 EcoDose2K Easy - Operating Instructions Warning: Electricity (W012) It indicates the presence of live parts. 2.7.2.12 Residual Risks - Static Electricity (EHSR 1.5.2) The supplied machine, as described in Chapter 3 below, presents residual risks due to static electricity. HAZARD The metal parts of systems that come in contact with people and which, due to a lack of insulation or other causes, could be live, must be earthed.
  • Page 19 EcoDose2K Easy - Operating Instructions 2.7.2.15 Residual Risks - Fire (EHSR 1.5.6) and Explosion (EHSR 1.5.7) The supplied machine, as described in Chapter 3 below, presents residual risks due to Fire and Explosion. Even if it is a system intended for water-based 2K products, the presence of dilution and washing products of a flammable type, in the presence of oxidisers and igniters, presents a risk of Fire and Explosion.
  • Page 20 EcoDose2K Easy - Operating Instructions 2.7.2.17 Residual Risks - Vibrations (EHSR 1.5.9) The supplied machine, as described in Chapter 3 below, presents residual risks due to vibration. Under normal conditions of use, vibrations are not expected to exceed the requirements of the Machinery Directive 2006/42/EC During use, maintenance and cleaning, there is a risk of potentially dangerous vibrations in the event of a component failure and consequent loss of compressed air.
  • Page 21 EcoDose2K Easy - Operating Instructions 2.7.2.21 Residual Risks - Access to Workstations and Servicing Points (EHSR 1.6.2) The supplied machine, as described in Chapter 3 below, presents potential residual risks during maintenance and cleaning operations when accessing workstations and servicing points. It is essential to follow the instructions scrupulously and use appropriate PPE.

  • Page 22: Description And Features

    EcoDose2K Easy - Operating Instructions Description and features Application and intended use The EcoDose 2K Easy is built exclusively for use in surface finishing or similar activities and should only be installed, maintained and repaired by personnel who know the equipment very well and have been informed about the dangers.

  • Page 23: Machine Function (General Description)

    EcoDose2K Easy - Operating Instructions Machine Function (General Description) EcoDose 2K Easy is designed for dosing and mixing fluid components (usually bases and catalysts) according to preset ratios. Dosing is achieved by controlling the amount of each component through the timed opening of pneumatic valves.

  • Page 24: Technical Data

    EcoDose2K Easy - Operating Instructions Technical Data Gear version Coriolis version Dimensions in mm. Dimensions in mm. Product temperature 15° C min. Product temperature 40° C max. Air inlet pressure 5.5 to 8 bar Mixing ratio (variable) from 1:0 to 10 :1 max.

  • Page 25: Versions

    EcoDose2K Easy - Operating Instructions Versions Gear Flow Control Gear Flow Meter A or B type 1 : 0.005- 2 lt. 5cc-2000cc type 2 : 0.02- 3 lt. 20cc-3000cc Flow rate Mixing ratio Range Range Flow range Range Viscosity A CPS Viscosity B CPS 30cc / 1200 cc * 1:0 to 10:1...

  • Page 26: Coriolis Flow Control

    EcoDose2K Easy - Operating Instructions Coriolis Flow Control Coriolis Flow Meter A or B type 1 Flow rate Mixing ratio Range Range Flow range Range Viscosity A CPS Viscosity B CPS 40cc / 3400cc 1:1 to 10:1 20 - 500 20 - 500 Colour change valves : Low or high pressure...

  • Page 27: Operating Principle

    EcoDose2K Easy - Operating Instructions Operating principle indicative image Compressed air is supplied from the customer's network via the manual valve (5). Feeding devices consist of pressure generators (4), usually pumps, for paint and washing products. C A U T I O N It is imperative for the products to be filtered through the filter (3) between the pumps and the valves.
  • Page 28 EcoDose2K Easy - Operating Instructions From the control panel, the colour change valves (2) are operated via the air hoses. The products (catalyst, base paints or washing products) pumped through the product pipes are already under pressure at the valves (2). Handled via pneumatic control valves, the products are sent through the measuring devices (1) to the static mixer (9).

  • Page 29: Determination Of The Ex-Zone

    EcoDose2K Easy - Operating Instructions Determination of the EX-Zone Option: Standard version Indicative image Connection for paint master controller / robot / safety device Not included in the “ED2K Easy scope of supply”, to be supplied / installed by a different entity / scope. All pipes for paint supply and air supply to and from the machine are not included in the delivery.
  • Page 30 EcoDose2K Easy - Operating Instructions Option: Version with Separate Fluid Panel Indicative image Connection for paint master controller / robot / safety device Not included in the “ED2K scope of supply”, to be supplied / installed by a different entity / scope. All pipes for paint supply and air supply to and from the machine are not included in the delivery.

  • Page 31: Module Description

    EcoDose2K Easy - Operating Instructions Module description Electrical panel  Scalance 5 port switch 24VDC power supply  24 VDC safety device Circuit breaker  Relay Terminal board  Indicative image  when foreseen See drawing for a complete list of the electric panel components: “F30910029 - Electronic module ED2K Easy Gear / F30910030 - Electronic module ED2K Easy Coriolis”...

  • Page 32: Lifting And Transport

    EcoDose2K Easy - Operating Instructions Lifting and Transport General Safety Notes Before moving the machine, check that the capacity of the equipment used is suitable for the weight of the machine and its packaging, if any. INDICATION The packaging used complies with the environmental requirements of the European Packaging Regulations (Official Journal of the European Union, N.
  • Page 33 EcoDose2K Easy - Operating Instructions Refer to section 3.4 Technical Data, individual machine weight. Gear version Coriolis version Dimensions in mm. Dimensions in mm. Coriolis version weight about 120 kg Gear version weight about 100 kg Use the appropriate eyelets and eyebolts to remove it from the case. Operating Instructions Verind SpA Revision: 05...

  • Page 34: Storage

    EcoDose2K Easy - Operating Instructions Use the 2 side holes to move the equipment by providing hooks and lifting straps C A U T I O N Use a lifting strap with a capacity of at least 500 kg. Storage Eco Dose2k Easy must be stored under the following conditions: - installation not immediately after delivery;...

  • Page 35: Connections

    EcoDose2K Easy - Operating Instructions Connections Electrical connection The electrical connection must be carried out only by authorised electricians, with the equipment disconnected from the power supply. The earthing system MUST be made pursuant to the current regulations in force on electrical safety (for Italy, Decree no.

  • Page 36: Pneumatic Connections

    EcoDose2K Easy - Operating Instructions Pneumatic Connections The compressed air line must be connected to the appropriate connector ( ½"), operating pressure 6 Bar. Once connected to the compressed air network, the pressure reducer must be operated in order to supply the consumers with a pressure of approx.

  • Page 37: Product In Connection

    EcoDose2K Easy - Operating Instructions Use the 3/8" gas F threaded connections Connection with EcoGun CleanerM When planned, see drawing: “F30820151-Pneumatic Module ED2K Easy 8EV” Chapter 11. Attached documents Product IN connection EcoMCC3 colour change valves. low pressure (20 bar max) in use only on circuit A (base) Use the 1/8"...

  • Page 38: Product Out Connection

    EcoDose2K Easy - Operating Instructions C A U T I O N It is essential to use fittings and piping suitable for the operating pressures and the products used. Follow the instructions of the manufacturer of the fittings for the tightening torques. A shut-off valve must be installed on all product supply lines, to be closed for safe maintenance operations.
  • Page 39 EcoDose2K Easy - Operating Instructions WARNING It is essential to use hoses suitable for the operating pressures and products used Follow the instructions of the manufacturer of the fittings for the tightening torques. Operating Instructions Verind SpA Revision: 05 EcoDose 2K Easy DSIT-AP Print: 11/10/2022 ED2KEasy_Istruzioni_Operative_IT_Rev05...

  • Page 40: Start-Up

    EcoDose2K Easy - Operating Instructions Start-up W A R N I N G Before carrying out any start-up operation, read and apply the chapter “Safety instructions and residual risks”. Before start-up Before starting the machine, make sure that: • the pneumatic connection has been made correctly; •...
  • Page 41 EcoDose2K Easy - Operating Instructions Gear Flow Control Coriolis Flow Control The number of life cycles of these components must be set during installation depending on the type of material, its degree of abrasiveness and the working conditions. For the equipment to work properly, these parameters must be calibrated according to the specific application. The factory preset initial setting is absolutely indicative and not decisive for the warranties.

  • Page 42: Troubleshooting

    EcoDose2K Easy - Operating Instructions Troubleshooting INDICATION This chapter lists some of the most common issues that can affect a good processing quality. In the event of unforeseen problems, please contact Verind SpA Technical Support. Symptom Cause Solution Paint flow is excessive and/or Check the product feed pressure to the High product inlet pressure does not exit properly...

  • Page 43: Routine Maintenance

    EcoDose2K Easy - Operating Instructions Routine maintenance C A U T I O N The following operations may only be carried out by adequately trained personnel. C A U T I O N Wear personal protective equipment Always wear the following protective equipment during assembly. D A N G E R Before any maintenance operation, make sure the machine has been isolated from all sources of electricity and pneumatic power, the general switch that locks the door is...

  • Page 44: Every Day

    EcoDose2K Easy - Operating Instructions WARNING Do not perform or undertake maintenance, repair or modification operations without having specific knowledge of them or having received precise instructions. All operations must be performed with the observance of safety regulations. Do not remove or force electrical parts when the panel is live. The key to the panel must only be given to authorised personnel.

  • Page 45: Every Week

    EcoDose2K Easy - Operating Instructions “Coriolis” flow meters The “Coriolis” mass flow meter requires no maintenance beyond normal calibration tests to ensure its correct condition. “Gear” flow meters For “Gear” volumetric gauges, if a measuring cell is not used for a long period, it must be flushed with a suitable solvent.

  • Page 46: Monthly

    EcoDose2K Easy - Operating Instructions Monthly Thorough cleaning of the panel on the inside to remove dust, using vacuum cleaners, brushes and rags Clean the filters in the ventilation fans of the panel. Yearly In the Geared Mixing Panel Spot check the tightness of the connection terminal blocks Check the correct operation of the equipment, particularly the calibration of the protections and of the thermal relays Check the insulation between phases and to earth...

  • Page 47: Decommissioning And Disposal

    EcoDose2K Easy - Operating Instructions Decommissioning and Disposal INDICATION Please note that the disposal of toxic and/or harmful waste, such as chemical compounds, is subject to specific regulations depending on your country. Before carrying out any operation of this type, it will be necessary to obtain information about these regulations from the competent bodies in the territory.
  • Page 48 EcoDose2K Easy - Operating Instructions a) preventing the production of WEEE; b) promoting re-use, recycling and other forms of recovery of WEEE to reduce the amount of WEEE sent for disposal; c) improving the environmental performance of the actors involved in the life cycle of such equipment (manufacturers, distributors, consumers and operators directly involved in the handling of WEEE);...

  • Page 49: 10 Spare Parts

    EcoDose2K Easy - Operating Instructions 10 Spare Parts Refer to the corresponding drawings to identify any damaged or worn devices. Code Electrical equipment components E18260003 Current monitor\locc box 24vdc 1-10A F12050129 Power supply unit\24 vdc -5A 100-240 vac E03500203 COMMUNICATION CARD\CAN I/O SLAVE F02030047 TEST CONTROL UNIT\POWER PANEL C30 4.3"...
  • Page 50 EcoDose2K Easy - Operating Instructions N32350012 EcoValve7 20 4C N14100001 EcoMCC 200 2C D SST N14100002 EcoMCC 200 4C D SST N14100003 EcoMCC 200 6C D SST N14800102 EcoMCC3 20 2C (First Version) N14800103 EcoMCC3 20 4C (First Version) N14800104 EcoMCC3 20 6C (First Version) N14800225 EcoMCC3 20 2C (Second Version)

  • Page 51: 11 Attached Documents

    EcoDose2K Easy - Operating Instructions 11 Attached documents The annex to this manual provides the declaration of conformity, the documentation relating to the electrical and/or pneumatic diagrams of the machine and the technical documentation of the components available on the market. This documentation may appear in this chapter or it may be provided separately if layout requirements so require.
  • Page 52 EcoDose2K Easy - Operating Instructions EC DECLARATION OF CONFORMITY according to Machinery Directive 2006/42/EC Operating Instructions Verind SpA Revision: 05 EcoDose 2K Easy DSIT-AP Print: 11/10/2022 ED2KEasy_Istruzioni_Operative_IT_Rev05 Luca Donati - Product Manager Page 52/88...

  • Page 53: 12 Directions For Use

    EcoDose2K Easy - Operating Instructions 12 Directions for use ATTENTION The following operations may only be carried out by adequately trained personnel. C A U T I O N Wear personal protective equipment Always wear the following protective equipment during assembly. WARNING Hazard due to splashing material! Chemical burns of the skin caused by material coming out of the damaged paint...

  • Page 54: Changing The Operating Mode

    EcoDose2K Easy - Operating Instructions Manual mode The machine is controlled by the operator using the buttons on the control panel: START, STOP, WASH, RESET: you select the recipes, start the colour change and wash cycles Automatic mode (with an external controller) The machine is connected to an external controller, with signals exchanged via an Ethernet UDP interface.

  • Page 55: User Management - Password

    EcoDose2K Easy - Operating Instructions User management – Password The input tab dialogue box for entering the password is opened by tapping on the symbol in the page Header. Enter the password using the keypad that appears on the touch panel. After confirming the password, the currently active user is displayed.

  • Page 56: Functions Page Home Page

    EcoDose2K Easy - Operating Instructions Functions page home page Spraying page Recipe data settings page Wash cycle page Manual valve control page Flow meter calibration page Parameters setting page Home page Product consumption page Alarms page IP address settings page user password setting page factory password reset page language change menu...

  • Page 57: Date And Time Settings

    EcoDose2K Easy - Operating Instructions Date and time settings Log in with level 2 or higher. The date and time fields can be filled in after tapping the related box. In automatic mode, a specific command can be sent from an external controller to synchronise the date and time.
  • Page 58 EcoDose2K Easy - Operating Instructions The recipe number will increment by one each time the RESET button is pressed; once the maximum value of nine is reached, it restarts from 1. Once the desired recipe value has been selected, press the START button on the electrical panel, which will start the loading sequence that will bring the machine into the Ready...
  • Page 59 EcoDose2K Easy - Operating Instructions Filling channel A+B i.e., the section from the mixing block to the gun with mixed product, FILLING AB with the quantity assigned in the parameter “AB Filling Quantity”. A green bar graph indicates the progression of the mixed product quantity to the final value.

  • Page 60: Recipe Data Settings

    EcoDose2K Easy - Operating Instructions During spraying, the following data are shown in this window: • Machine status: Ready/Spray • Recipe number: R • The residual pot-life value in h:m:s (countdown to zero) • Current flow on channel A (ml/min) •...
  • Page 61 EcoDose2K Easy - Operating Instructions This page lists all the recipes, numbered from one to nine. Each recipe refers to a set of parameters and a name which appears in a box in the top right-hand corner. COL = Base valve number H = Catalyst valve number MR = Mixing ratio: parts A for each part B...

  • Page 62: Washing Cycle

    EcoDose2K Easy - Operating Instructions Washing cycle The washing program is activated in the stand-by state by pressing the WASH button on the electrical panel. The wash cycle consists of a sequence of up to eight steps, for each of which it is possible to assign which solvent valve to open, YV1 (channel A) or YV1-H (channel B) and the amount of solvent to pass in...

  • Page 63: Calibration Data Change

    EcoDose2K Easy - Operating Instructions The page lists the valves according to the machine configuration. control valves individually (On/Off) with the button next to each valve. Manual valve control page Calibration data change The flow meters must be parameterised by entering the number of pulses generated per litre of material dispensed.

  • Page 64: Parameters

    EcoDose2K Easy - Operating Instructions Select from the drop-down menu the colour valve with which the calibration is to be performed. With the machine in manual mode, open the valve with the control Fill the pipe up to the product outlet. Close the valve with the same control.
  • Page 65 EcoDose2K Easy - Operating Instructions Pulses per litre of colour: Level 2. Number of pulses per litre measured by the volumetric meter on channel A; value set during the calibration procedure; automatically written here with confirmation of the actual volume value measured.
  • Page 66 EcoDose2K Easy - Operating Instructions Pipe A volume Level 3. Volume of the pipe section from colour change A to the mixing block. Default value 150 ml Pipe B volume Level 3. Volume of the pipe section from colour change B to the mixing block.
  • Page 67 EcoDose2K Easy - Operating Instructions YF valve closing delay (A): In order to keep the YF colour valve always opened during catalyst injection, there is the option of keeping it open for a short time, as per the present specification, even when there is a surplus of colour in the A/B mixing ratio.
  • Page 68 EcoDose2K Easy - Operating Instructions No flow control quantity A: During spraying, each time the cumulative time from the signal of the atomising air flow switch On reaches the threshold set in the following parameter, a check is made that the quantity delivered to channel A is greater than or equal to the value set here in ml.
  • Page 69 EcoDose2K Easy - Operating Instructions Operations warning YF -YV1 (Level 3) = Valve operations on channel A are counted. When the value of one of these reaches the threshold set here, a warning message is generated. Setting this value to zero will not generate messages.

  • Page 70: Consumption

    EcoDose2K Easy - Operating Instructions Consumption This page shows the consumption for all products that are used in the system for the 9 recipes, expressed in litres, and the solvent consumption for channels A and B. To reset the consumption data, log in with a level 1 user or higher.
  • Page 71 EcoDose2K Easy - Operating Instructions There are two alarm windows: active alarms and alarm history. Press the button on the page header to change the window display. Active Alarm history Alarms window This page shows all alarms and warnings currently in progress with the date and time they occurred.
  • Page 72 EcoDose2K Easy - Operating Instructions Alarm history storage for up to 1000 alarms. Use the button to delete the archive. Alarm history page Messages and alarm groups Group 0: System messages Alarm Alarm number Acknowledged all Ignored all System initialisation The alarm text cannot be read Group 1: Process alarms Alarm...
  • Page 73 EcoDose2K Easy - Operating Instructions The same control during spraying in automatic mode is done by cumulating the AgoOn signal times on the communication interface. Fault clearance: check valve opening and product flow. Check the correct count of the product flow meter on channel A on the Valve operations page.
  • Page 74 EcoDose2K Easy - Operating Instructions Initialised to Fault clearance: if this is not the first time the machine is switched on, check all other parameters. Contact the supplier. Group 3: Hardware alarms Alarm Alarm number Festo CTEU-CO valve module not OK Card X20BR7300 not OK Card X20DI9371 not OK Card X20DI2377 not OK...
  • Page 75 EcoDose2K Easy - Operating Instructions Error in the configuration initialisation routine Error in parameter initialisation routine Error in the consumption initialisation routine Error in the program save routine Error in recipe saving routine Possible cause: Whenever the operating file is modified by a save action, the Error in the corresponding file in the PLC's internal memory is updated.

  • Page 76: Udp Connection Ecodose2K Easy And External Control

    EcoDose2K Easy - Operating Instructions Alarm Alarm number The YF1 valve has been activated too many times, provide maintenance works The YF2 valve has been activated too many times, provide maintenance works The YF3 valve has been activated too many times, provide maintenance works The YF4 valve has been activated too many times, provide maintenance works The YF5 valve has been activated too many times, provide maintenance works The YH1 valve has been activated too many times, provide maintenance works...
  • Page 77 EcoDose2K Easy - Operating Instructions The following parameters must be specified on the external control for the UDP connection: EcoDose control port number = remote port 2000 EcoDose control IP address = this address must be taken from the IF3 interface External control port number = local port 2001 The IP address of the external...

  • Page 78: Change Password

    EcoDose2K Easy - Operating Instructions Change password On the home page, tapping the highlighted button will open a window that allows you to view and change passwords. You can only change passwords if you have a user of the highest level (Level 3) In the “User level”...

  • Page 79: Language Selection

    EcoDose2K Easy - Operating Instructions The confirmation button to reset passwords will only appear if the correct PIN CODE is entered. PIN CODE: 95328807 By pressing the following button, all passwords will be reset to the factory settings. See section “User management”. Use the exit button to close window without...

  • Page 80: Lamp Test

    EcoDose2K Easy - Operating Instructions Lamp test Touching the “Lamp test” button will activate the lamp test function. All lights will come on and the siren will be enabled. EcoDose2K Easy configuration By entering with level 3 on the home page, it is possible to enter the valve configuration page (highlighted button in the figure).

  • Page 81: Automatic Mode

    EcoDose2K Easy - Operating Instructions 12.3 Automatic mode From the home page, pressing the highlighted button will open the window where the signals exchanged with the external control unit are displayed . Home page, access to external interface control signals This page shows the input and output signals that are exchanged with the external PLC when the system is in...
  • Page 82 EcoDose2K Easy - Operating Instructions 18.0 iSpare_18 20.0 mStatReady BOOL Station On Station in automatic mode i.e., with external control (data 20.1 mStatExtMode BOOL from the remote controller will only use this mode) 20.2 mStatFault BOOL Global station failures 20.3 mStatWarning BOOL Global station warnings...
  • Page 83 EcoDose2K Easy - Operating Instructions 46.2 iValveSate2_10 BOOL Valve 46.3 iValveSate2_11 BOOL Valve 46.4 iValveSate2_12 BOOL Valve 46.5 iValveSate2_13 BOOL Valve 46.6 iValveSate2_14 BOOL Valve 46.7 iValveSate2_15 BOOL Valve 47.0 iValveSate2_00 BOOL Valve 47.1 iValveSate2_01 BOOL Valve 47.2 iValveSate2_02 BOOL Valve 47.3 iValveSate2_03...
  • Page 84 EcoDose2K Easy - Operating Instructions 65.2 mSpare_65_2 BOOL 65.3 mSpare_65_3 BOOL 65.4 mSpare_65_4 BOOL 65.5 mSpare_65_5 BOOL 65.6 mSpare_65_6 BOOL 65.7 mSpare_65_7 BOOL Input from external control interface INPUT FROM AN EXTERNAL CONTROL SYSTEM iAckTelCount Telegram counter detected iDateYear Date Year => Ext bDateMonth BYTE Date month =>...
  • Page 85 EcoDose2K Easy - Operating Instructions 22.0 iNoNewRecipe New recipe number 24.0 iSpareO_24 26.0 iSpareO_26 28.0 iSpareO_28 30.0 iSpareO_30 32.0 iSpareO_32 34.0 iSpareO_34 36.0 iSpareO_36 38.0 iSpareO_38 40.0 iSpareO_40 42.0 iSpareO_42 44.0 iSpareO_44 46.0 iSpareO_46 48.0 iSpareO_48 50.0 iSpareO_50 52.0 iSpareO_52 54.0 iSpareO_54 56.0...

  • Page 86: Backing Up Data To A Usb Storage Device

    EcoDose2K Easy - Operating Instructions 64.4 mSpareO_64_4 BOOL 64.5 mSpareO_64_5 BOOL 64.6 mSpareO_64_6 BOOL 64.7 mSpareO_64_7 BOOL 65.0 mSpareO_65_0 BOOL 65.1 mSpareO_65_1 BOOL 65.2 mSpareO_65_2 BOOL 65.3 mSpareO_65_3 BOOL 65.4 mSpareO_65_4 BOOL 65.5 mSpareO_65_5 BOOL 65.6 mSpareO_65_6 BOOL 65.7 mSpareO_65_7 BOOL Backing up data to a USB storage device Via the “USB functions”...
  • Page 87 EcoDose2K Easy - Operating Instructions Save/upload data to/from the USB stick 1. Insert the USB stick in the IF1- USB port. 2. Log in with the appropriate user level 3. Select the action you want to perform 4. To execute the action, press 5.

  • Page 88: System Status List

    EcoDose2K Easy - Operating Instructions 12.4 System status list The “Washing” cyclic program is running, the entire system is washed. Purging Clean A or B Purging of channel A or B at recipe change Filling A Filling channel A on the section from the colour valve change to the mixing block Filling B Filling channel B on the section from the catalyst valve change to the mixing block Filling AB...

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