Related Manuals for DÖRR EcoPUC A
Summary of Contents for DÖRR EcoPUC A
- Page 1 EcoPUC A Display unit for pneumatic pumps Operation manual MCU00002EN, V03 F30300001 F30300002 www.durr.com F30300003...
- Page 2 The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Offenders will be liable for damages. All rights in the event of a patent grant or design registration are reserved. © Dürr Systems AG 2016 2/40 EcoPUC A - MCU00002EN 12/2018...
- Page 3 Validity range of the document This document describes the following products: F30300001 EcoPUC A (Basic) F30300002 EcoPUC A RA (Basic Plus) F30300003 EcoPUC A RA BUS (Advanced) Applicable documents MPU00002* - Operating instructions EcoPump HP (horizontal piston pump) MPU00003* - Operating Instructions EcoPump...
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Page 4: Table Of Contents
6.2.4 Set parameter......... 17 Index............31 6.2.5 Maintenance........20 Appendix..........34 Commissioning........21 A Profibus data exchange....... 35 7.1 Safety Instructions......21 B Profibus process data......36 7.2 General notes........21 C Profibus standard parameters..... 38 4/40 EcoPUC A - MCU00002EN 12/2018... - Page 5 D Wiring diagram........39 12/2018 EcoPUC A - MCU00002EN 5/40...
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Page 6: Product Overview
Short description Ex zones 1 and 2. Use the display unit only within the approved tech- The EcoPUC A (in the following “display unit”) is a nical data Ä 13 “Technical data”. display unit for pneumatic pumps in industrial paint Only use the display unit within the approved con- systems. -
Page 7: Safety Signs
Assembly Waiting Fig. 2: Safety Signs Maintenance Disassembly 1 Warning notice 2 Warning sign Operator The operator is trained specifically for the field of work in which he works. 12/2018 EcoPUC A - MCU00002EN 7/40... -
Page 8: Personal Protective Equipment
Flow rate EcoPUC A RA switch Wear monitoring F30300002 Control air Proximity switch with reed Battery (only in the Flow rate EcoPUC A RA BUS switch case of uninterrupted Wear monitoring F30300003 bus connection) Control air Profibus PA Profibus PA... -
Page 9: Front
For description of the Profibus data exchange, 5 Control air outlet (F30300002 and F30300003) refer to appendix Ä “ Profibus data exchange”. 6 Profibus-PA connection (F30300003) 7 Connection for proximity switch with reed switch 12/2018 EcoPUC A - MCU00002EN 9/40... -
Page 10: Pneumatic Unit
Environmental damage due to wrong disposal 3. Keep packaging material for storage or trans- port. 4. Check unpacked display unit for damage. 5. Transport display unit to the assembly location. Fig. 7: Schematic representation 10/40 EcoPUC A - MCU00002EN 12/2018... -
Page 11: Scope Of Delivery
Ensure that all the hoses and lines have been – Only replace battery outside the Ex zone. removed Ä 12.2 “Disassembly”. Display unit is disassembled Ä 12.2 “Disas- sembly”. 12/2018 EcoPUC A - MCU00002EN 11/40... -
Page 12: Assembling The Display Unit
– Wear specified protective equipment. Personnel: Mechanic + additional qualification explosion protection Requirements: Suitable aids (e.g. tools) are available. Fig. 8: Rear of device 1. Unscrew screws (1) on the housing lid (2). 12/40 EcoPUC A - MCU00002EN 12/2018... -
Page 13: Connecting
Via the connection to the pump Via a separate grounding line if no pump is used. Checking grounding 2. Measure and document volume resistivity. 5.3.2 Connect reed switch Personnel: Mechanic + additional qualification explosion protection 12/2018 EcoPUC A - MCU00002EN 13/40... -
Page 14: Connecting The Power Supply
4. Connect hose of the control air outlet (3) to the display unit. 5. Connect hose of the control air inlet (4) to the display unit. ð Compressed air supply is connected. For wiring diagram of the pneumatic unit, see Ä “Wiring diagram” 14/40 EcoPUC A - MCU00002EN 12/2018... -
Page 15: Visualizer
Example Increase value. Increase Enter previous menu. High Decrease value. DOWN Decrease Below Enter next menu. Select menu. Confirm Confirm value. Acknowledge error message. Cancel entry. Return Change to the next upper menu level. 12/2018 EcoPUC A - MCU00002EN 15/40... -
Page 16: Menus
Display unit ready for operation, no errors onds present. Flares up briefly every At least one error is present. second Menus 6.2.1 Overview The display unit has the following menus: Main menu (system status) Actual parameter Set parameter Maintenance 16/40 EcoPUC A - MCU00002EN 12/2018... -
Page 17: Main Menu
The following warnings are displayed: Maintenance due Battery low Disconnection from power supply deletes the internal memory for errors and warnings. – Disconnect from power supply. Ä 12.2.5 “Remove battery” Fig. 19: Set parameters menu 12/2018 EcoPUC A - MCU00002EN 17/40... - Page 18 Output parameter has changed in comparison ð The language is set. with the previous DataExchange notification. Output parameters do not all have the value zero. Access mode “both” or “remote controlled” is set. 18/40 EcoPUC A - MCU00002EN 12/2018...
- Page 19 The “Access mode” parameter can always be edited through the display unit or via the Profibus PA. The “Implement volumetric measure- ment” and “Carry out maintenance” func- tions are only possible locally on the dis- play unit. 12/2018 EcoPUC A - MCU00002EN 19/40...
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Page 20: Maintenance
ð The message “Maintenance concluded” is Operator displayed. 1. Select “Carry out volumetric measurement” in The warning “Maintenance due” and the the Maintenance menu. counter in the “Maintenance interval” menu 2. Confirm with [OK]. are reset. 20/40 EcoPUC A - MCU00002EN 12/2018... -
Page 21: Commissioning
If you happen to leave loose parts in the working area, sparks can ignite the explosive atmos- phere. Serious injuries or death can result. – Before commissioning, ensure that there are no lose parts in the working area, such as tools. 12/2018 EcoPUC A - MCU00002EN 21/40... -
Page 22: Operation
The error LED flashes Ä 6.1 “Controls and Operator displays”. This prevents from switching on again with empty battery. Battery check during operation When in battery operation, the battery status is monitored every 10 minutes. 22/40 EcoPUC A - MCU00002EN 12/2018... -
Page 23: Bleed Pump
If the dry run protection of the pump is activated, the pump is not any longer supplied with com- pressed air. The pump turns off. For switching on the pump again, the pump must be vented using a ball valve. 12/2018 EcoPUC A - MCU00002EN 23/40... -
Page 24: Cleaning
Ä 13.7 “Operating and auxiliary tools. materials”. Display and LEDs must always be free NOTICE! from contamination. Dry run (only EcoPUC A RA) Dry run protection cannot be guaranteed if the battery is flat. Property damage and production Maintenance disruptions can result. 10.1 Safety notes –... -
Page 25: Disassembly And Disposal
2. Pull off hoses (3) and (4). Requirements: ð Compressed air supply is disconnected. Suitable aids (e.g. tools) are available. 12.2.2 Disassembling reed switch Personnel: Mechanic + additional qualification explosion protection Requirements: Suitable aids (e.g. tools) are available. 12/2018 EcoPUC A - MCU00002EN 25/40... -
Page 26: Disassembling Profibus Pa
Personnel: Personnel: Mechanic Mechanic + additional qualification explosion protection Protective equipment: Anti-Static Safety Boots Requirements: Suitable aids (e.g. tools) are available. Requirements: The following suitable aids are available. Only valid for the variant F30300003 26/40 EcoPUC A - MCU00002EN 12/2018... -
Page 27: Remove Battery
3. Remove battery (2) from the battery housing – Only replace battery outside the Ex zone. (1). Requirements: 4. Place seal (3) and housing lid (2) onto the The following suitable aids are available. housing again. 5. Fasten screws (1). 12/2018 EcoPUC A - MCU00002EN 27/40... -
Page 28: Disposal
4mm Push In Battery 13.3 Operating conditions Profibus PA (only valid for F30300003) Approved batteries Detail Value Detail Value Operating temperature, min. 5°C Energizer LA522 Operating temperature, max. 50 °C Relative humidity, min. 35 % 28/40 EcoPUC A - MCU00002EN 12/2018... -
Page 29: Operating Values
≤ +3 °C at 11 bar absolute Battery Lithium E36010046 9V, 800mAh 13.6 Type plate Proximity switch E07030350 with reed switch 14.2 Tools There are no special tools available for this product. Fig. 33: Position of type plate 12/2018 EcoPUC A - MCU00002EN 29/40... -
Page 30: Accessories
– Use exclusively original replacement parts. Ordering replacement parts, tools and accessories as well as information on products that are listed without order number. Ä “Hotline and Contact” 30/40 EcoPUC A - MCU00002EN 12/2018... -
Page 31: Index
Device version ......20 Overview ......17 12/2018 EcoPUC A - MCU00002EN 31/40... - Page 32 View from behind ......9 Slave address ..... . . 19 32/40 EcoPUC A - MCU00002EN 12/2018...
- Page 33 Wrong use ......6 implement ......20 12/2018 EcoPUC A - MCU00002EN 33/40...
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Page 34: Appendix
Appendix 34/40 EcoPUC A - MCU00002EN 12/2018... -
Page 35: A Profibus Data Exchange
The type of notifications is important for communication design. They must be replaced in a defined pattern. Parameters that are additionally transferred in the SetPrm notification are defined in the GSD file. Parame- ters are selected in the Master (e.g. Proficaptain). 12/2018 EcoPUC A - MCU00002EN 35/40... -
Page 36: B Profibus Process Data
"65535 DH/min" Number of strokes per minute Volumetric measure- 0 = "no" / 1 = “yes" ment implemented Maintenance is imple- 0 = "no" / 1 = “yes" mented Error No error … all errors 36/40 EcoPUC A - MCU00002EN 12/2018... - Page 37 Inputdata; Devi- "2099" ceParameter Date and time, month "12" Date and time, day "31" Date and time, hour "23" Date and time, minute "59" Date and time, "59" second Profibus: Slave "126" address 12/2018 EcoPUC A - MCU00002EN 37/40...
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Page 38: C Profibus Standard Parameters
Master address Tslot 640 tBit Tsdr, max. 400 tBit Tsdr, min. 11 tBit Tset 95 tBit Tquiet 0 tBit Trdy 11 tBit 28864 tBit Tid1 225 tBit Tid2 400 tBit Gap factor Retry limit 38/40 EcoPUC A - MCU00002EN 12/2018... - Page 39 Wiring diagram Fig. 34: Wiring diagram of the pneumatic unit Pump material supply MVP Control air P2 5/2 working valve 3/2 control valve Ball valve Display unit Control air P1 12/2018 EcoPUC A - MCU00002EN 39/40...
- Page 40 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany www.durr.com Phone +49 7142 78-0 Translation of the original operation manual The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Offenders will be liable for damages. All rights in the event of a patent grant or design regis- tration are reserved.
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