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(1) Horizon
Chewblet
(purchased separately)
Following installation, please forward this manual
Ice Manager
™
Ice Machine
®
to the appropriate operations person.
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
Diverter Valve System
™
Operation and Service Manual
After Serial Number C43650
Ice Manager
Control Panel
Ice Manager
Diverter Valve
(2) ice storage units
(purchased separately)
Any combination of bins or dispensers
00195776R05
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Table of Contents
Related Manuals for Follett Ice Manager C43650
Summary of Contents for Follett Ice Manager C43650
- Page 1 Ice Manager Diverter Valve System ™ Order parts online Operation and Service Manual www.follettice.com After Serial Number C43650 Ice Manager Control Panel Ice Manager Diverter Valve (1) Horizon ™ Chewblet Ice Machine ® (purchased separately) (2) ice storage units (purchased separately) Any combination of bins or dispensers Following installation, please forward this manual to the appropriate operations person.
- Page 2 Chewblet Ice Machine Model Number Configurations ® 1000 Icemaker Voltage Series Condenser Application Configuration MC Maestro C 208-230/60/1 (icemaking head) 400 up to Air-cooled, self-contained V Vision™ S RIDE™ Self-contained only. 454 lbs Chewblet W Water-cooled, self-contained H Harmony™ (RIDE remote D 115/60/1 (icemaking head) (206kg) (400 Series)
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Page 3: Table Of Contents
Follett Vision™ VU155 Ice Manager kit ........ -
Page 4: Welcome To Follett
Before you begin After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the filing of a claim, if necessary. -
Page 5: Specifications
Specifications Electrical 115V, 60Hz, 1ph, 1.5 amps. 8' (2.4m) cord with NEMA 5-15 plug provided. If local code requires hard-wiring, separate disconnects also required. Plumbing Drain line – 15' (4.6m) 3/8" nylon tubing, supplied Temperature requirements Ice Manager components, including ice transport tube, must be operated in ambient temperatures between 40 F and 120 F (5 C and 49 C). -
Page 6: Operation
Operation ICE MANAGER SYSTEM General information The Ice Manger diverter valve system is designed to Ice Manager Control Panel direct ice from one Horizon ice machine to two ice storage units. AUTO is the standard operating mode. When selected, ice is directed to the lane 1 storage unit until it reaches the MIN (minimum) set-point. -
Page 7: Cleaning And Preventive Maintenance
Cleaning of the Ice Manager system, in most cases, should be performed by your facility’s maintenance staff or a Follett authorized service agent. Regardless of who performs the cleaning, it is the operator’s responsibility to see that this cleaning is performed every 6 months or more often if conditions dictate. Service problems resulting from lack of preventive maintenance will not be covered under the Follett warranty. - Page 8 Fig. 2 2. Mix 1 gallon (3.8L) 120 F (49 C) water and one 7 ounce (198g) packet of Follett SafeCLEAN ice machine cleaner (item# 00132001). Locate cleaning cup. Fill until HI WATER light comes on (Fig. 2). HI WATER Note: Do not use bleach to sanitize or clean the ice machine.
- Page 9 Fig. 5 5. Mix 1 gallon 120 F (49 C) water and 1.6 ounces (48ml) NU-CALGON IMS-II SANITIZER. Fill until HI WATER light comes on (Fig. 5). Note: Do not use bleach to sanitize or clean the HI WATER ice machine. Fig.
- Page 10 Fig. 8 8. Locate Ice Manager control panel. Lane 1 (Fig. 8) Mode Full select Icemaker Auto Manual Full Lane 2 Fig. 9 9. To sanitize lanes 1 and 2, diverter valve must be in manual mode. Press the MODE SELECT button on the Ice Manager control panel (Fig.
- Page 11 Fig. 11 11. Disconnect ice transport tubes from diverter valve unit. Be sure to note lane 1 (Fig. 11.1), lane 2 (Fig. 11.2) and inlet (Fig. 11.3) ice transport tube connections to avoid confusion when reattaching. Fig. 12 12. Mix 1 gallon 120F (49C) water and 1.6 oz (48ml) NU-CALGON IMS-II SANITIZER.
- Page 12 Fig. 14 14. To sanitize lane 2 – Press LANE 2 button Lane 1 (Fig. 14). Lane 2 light will come on. Mode select Icemaker Auto Manual Lane 2 Fig. 15 15. Soak supplied brush in sanitizer solution and scrub inside of the diverter valve Lane 2 for at least 60 seconds, re-wetting the brush with sanitizer as needed (Fig.
- Page 13 Fig. 17 17. Rinse brush in plain, 120 F (49 C) water. Rinse lane 1 (Fig. 17.1), lane 2 (Fig. 17.2), and inlet (Fig. 17.3) with clear water repeating steps 12 through 16 to be sure each lane is rinsed thoroughly.
- Page 14 Fig. 19 19. To sanitize lane 1 ice transport tube – Press ice machine power switch OFF (Fig. 19). Fig. 20 20. Verify that Ice Manager is in manual mode (Fig. 20). Manual light should be on. If auto light is on, press MODE SELECT button to switch to Mode manual mode.
- Page 15 Fig. 22 22. Disconnect coupling from ice machine as shown (Fig. 22). Fig. 23 23. Using disposable food service grade gloves, insert dry Sani-Sponge™ (kit part# 00132068). Then insert Sani-Sponge soaked in Nu-Calgon IMS-II sanitizer solution. Push both Sani-Sponges down ice transport tube with supplied pusher tube (Fig.
- Page 16 Fig. 25 25. Reconnect coupling. Press ice machine power switch ON. Ice pushes Sani-Sponges through tube (Fig. 25). Fig. 26 26. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice for 10 minutes. Collect 5.5 lbs (3kg) of ice from unit.
- Page 17 Fig. 27 27. To sanitize lane 2 ice transport tube – Press ice machine power switch OFF (Fig. 27). Fig. 28 28. Verify that Ice Manager is in manual mode (Fig. 28). Manual light should be on. If auto light is on, press MODE SELECT button to switch to Mode manual mode.
- Page 18 Fig. 30 30. Disconnect coupling from ice machine as shown (Fig. 30). Fig. 31 31. Using disposable food service grade gloves, insert dry Sani-Sponge (kit part# 00132068). Then insert Sani-Sponge soaked in Nu-Calgon IMS-II sanitizer solution. Push both Sani-Sponges down ice transport tube with supplied pusher tube (Fig.
- Page 19 Fig. 33 33. Reconnect coupling. Press ice machine power switch ON. Ice pushes Sani-Sponges through tube (Fig. 33). Fig. 34 34. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice for 10 minutes. Collect 5.5 lbs (3kg) of ice from unit.
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Page 20: Service
Service System components Follett’s Ice Manager diverter valve system consists of following major components: • Diverter valve module • Control panel module • Ice transport tube lane 1 with a dedicated sensor cable 1 • Ice transport tube lane 2 with a dedicated sensor cable 2 •... -
Page 21: Diverter Valve Module
Fig. 36 Diverter valve module There are three major functional components within the diverter valve. power no connection lane 2 lane 1 gearmotor lane 2 lane 1 switch switch Control board (Fig. 36) Fig. 37 The control board manages all functions of the Ice Manager diverter valve system based on signals received from lane 1 and lane 2 ice level sensors. -
Page 22: Ice Manager Diverter Valve Wiring Diagram
Ice Manager diverter valve wiring diagram Ice Manager Diverter Valve System Operation and Service Manual... -
Page 23: Control Panel
Control panel Fig. 39 (Fig. 39) The control panel is powered with Lane 1 12vdc coming from the diverter valve Mode Full select control board via the gray control Icemaker cable. It contains a membrane switch and an LCD screen. Auto Manual Note: The diverter valve control... -
Page 24: Ultrasonic Sensor
Fig. 41 Ultrasonic sensor (Fig. 42) The ultrasonic sensor measures ice level in each ice storage unit. The sensor outputs an analog voltage between 0.5vdc and 4.5vdc corresponding the ice black level distance from the face of the sensor. yellow Ice Manager Diverter Valve System Operation and Service Manual... -
Page 25: Ice Level Set Points
Ice level set points are set at the factory and normally do not Sensor Reading: need to be changed. Setting recommendations are shown in the Lane ___" table below. Please contact Follett Technical Services toll free at Lane ___" (877) 612-5086 or +1 (610) 252-7301 prior to changing ice level set Status points. -
Page 26: Troubleshooting
Troubleshooting Ice shortage with audible alarm To silence audible alarm press any push buttons on the face of the control panel. Use the chart below to diagnose the cause. Control Panel Error Message Indicator or Possible Cause Corrective Action Ice machine LED is flashing and •... -
Page 27: Ice Shortage Without Audible Alarm
Ice shortage without audible alarm Use the chart below to diagnose the cause. Control Panel Error Message Indicator or Possible Cause Corrective Action No error message • Signal cables and ice transport • Check to be sure that signal tubes are not connected to correct cables and ice transport tubes are ice storage/ice dispenser (lane) connected to correct lane... -
Page 28: Service Parts
Service Parts Order parts online www.follettice.com Diverter valve module Reference # Description Part # 00145342 Clamp 500378 Coupling 00175141 Gearmotor assembly 00175166 Grommet 205577A Main control board 00173955 Switch, magnetic (1) 00168096 Not shown O-ring, ice tube 00144675 Not shown Power cord 00153130 Not shown... -
Page 29: Control Panel
Control panel Order parts online www.follettice.com Reference # Description Part # Control module (includes gray control cable) 00159350 Membrane switch 00172627 Control panel board 00172684 Control panel cover 00175133 Ice Manager Diverter Valve System Operation and Service Manual... -
Page 30: Sensor Distribution Unit
Sensor distribution unit Order parts online www.follettice.com Reference # Description Part # Cover 00155812 Clamp 500378 00145342 Coupling 00175141 O-ring 00145300 Clamp, positioning (includes nut and bolt) 00182451 Nut, wing and rod 00182469 Distribution unit 00146803 Nut, hex stainless steel 1/4-20 200864 Carriage screw, 1/4-20 2/5”... -
Page 31: Follett Vision™ Vu155 Ice Manager Kit
Follett Vision™ VU155 Ice Manager kit Order parts online www.follettice.com Reference # Description Part # Cover, 155 sensor 00182550 Lid, rear, 155 sensor 00182568 Vision sensor cable 00167098 Polywire tube, insulated see page 33 Clamp, hose 500378 00145342 Coupling (includes 00145300) -
Page 32: Follett Vision™ Vu300 Ice Manager Kit
Follett Vision™ VU300 Ice Manager kit Order parts online www.follettice.com Reference # Description Part # Sensor, ultrasonic, service 00175174 Tube, sensor mount 00164152 Locking ring, coupling 00164632 Gasket, coupling 00126532 Coupling, sensor mount 00164145 Bracket, ice tube 00175208 Ice Manager Diverter Valve System Operation and Service Manual... -
Page 33: Cables
Cables Order parts online www.follettice.com Reference # Description Part # Not shown Cable, control panel to diverter valve, 30' (9m) 00163212 Not shown Cable, diverter valve lane sensor, 10' (3m) 00170449 Not shown Cable, diverter valve lane sensor, 25' (7.6m) 00170456 Not shown Cable, diverter valve lane sensor, 50' (15.2m) - Page 34 Ice Manager Diverter Valve System Operation and Service Manual...
- Page 35 Ice Manager Diverter Valve System Operation and Service Manual...
- Page 36 Horizon, Ice Manager, SafeCLEAN, Sani-Sponge, RIDE and Vision are trademarks of Follett Corporation. Follett and Chewblet are registered trademarks of Follett Corporation, registered in the US. 801 Church Lane • Easton, PA 18040, USA 00195776R05 Toll free (877) 612-5086 • +1 (610) 252-7301 2/13 www.follettice.com...
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