Page 1 2015 F-Series Super Duty Class A Motorhome and Commercial Chassis Owner’s Manual fordowner.com ford.ca July 2014 First Printing Owner’s Manual Motorhome Litho in U.S.A. FU9J 19A321 AA...
Page 2 No part of this publication may be reproduced, transmitted, stored in a retrieval system or translated into any language in any form by any means without our written permission. Errors and omissions excepted. © Ford Motor Company 2014 All rights reserved. Part Number: 20140627215755...
Page 4: Table Of Contents
Starting a Gasoline Engine......20 Introduction About This Manual...........3 Fuel and Refueling Symbols Glossary..........3 Safety Precautions.........22 California Proposition 65.......5 Fuel Quality............23 Perchlorate............5 Running Out of Fuel........23 Ford Credit............5 Refueling............24 Replacement Parts Recommendation........6 Fuel Consumption.........25 Special Notices..........6 Emission Control System......26 Mobile Communications Equipment............7 Transmission Export Unique Options........7...
Page 5 Table of Contents Hazard Warning Flashers......52 Cleaning the Alloy Wheels......87 Jump Starting the Vehicle......52 Vehicle Storage..........87 Customer Assistance Wheels and Tires Getting the Services You Need....55 Tire Care............90 In California (U.S. Only).......56 Using Snow Chains........105 The Better Business Bureau (BBB) Auto Changing a Road Wheel......106 Line Program (U.S.
Page 6: Introduction
Introduction Note: Either Ford Motor Company or an ABOUT THIS MANUAL authorized Ford dealer may have originally sold this incomplete vehicle to a vehicle Thank you for choosing Ford. We modifier who upfitted it. As a result, some recommend that you take some time to...
Page 7 Introduction Air conditioning system Engine air filter E162384 Anti-lock braking system Engine coolant Avoid smoking, flames or sparks Engine coolant temperature Battery Engine oil Battery acid Explosive gas Brake fluid - non petroleum Fan warning based Brake system Fasten safety belt Cabin air filter Front airbag Check fuel cap...
Page 8: California Proposition 65
FORD CREDIT Service engine soon (U.S. Only) Side airbag Ford Credit offers a full range of financing and lease plans to help you acquire your vehicle. If you have financed or leased your vehicle through Ford Credit, thank you for your business.
Page 9: Replacement Parts Recommendation
Ford Warranty. Damage RECOMMENDATION caused to your vehicle as a result of the failure of non-Ford parts may not be Your vehicle has been built to the highest covered by the Ford Warranty. For standards using quality parts. We...
Page 10: Mobile Communications Equipment
Introduction are unique to your vehicle. This Owner s MOBILE COMMUNICATIONS Manual is written primarily for the U.S. and EQUIPMENT Canadian Markets. Features or equipment listed as standard may be different on units Using mobile communications equipment built for Export. Refer to this Owner s is becoming increasingly important in the Manual for all other required conduct of business and personal affairs.
Page 11: Steering Wheel
Steering Wheel ADJUSTING THE STEERING WHEEL WARNING Do not adjust the steering wheel when your vehicle is moving. E161517 Pull and hold the steering wheel release lever. 2. Adjust the steering wheel to the desired position then release the lever. CRUISE CONTROL E161518 See Cruise Control (page 35).
Page 12: Wipers And Washers
Wipers and Washers Press the end of the stalk to activate the WINDSHIELD WIPERS washer. Note: Fully defrost the windshield before • A brief press causes a single wipe switching on the windshield wipers. without washer fluid. Note: Make sure the windshield wipers are •...
Page 13: Lighting
Lighting Headlamp Flasher LIGHTING CONTROL E161458 E161456 Pull the lever toward you slightly and release it to flash the headlamps. Parking lamps, instrument panel INSTRUMENT LIGHTING lamps, license plate lamps and tail lamps DIMMER Headlamps Note: If you disconnect the battery or it becomes discharged, the dimmer switch High Beams will require re-calibration.
Page 14: Daytime Running Lamps
Lighting DAYTIME RUNNING LAMPS Equipped) WARNING Always remember to switch your headlamps on in low light situations or during inclement weather. The system does not activate the tail lamps and may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision.
Page 15: Instrument Cluster
Instrument Cluster GAUGES E161505 Engine oil pressure gauge Tachometer Information display Speedometer. Transmission fluid temperature gauge Engine coolant temperature gauge Fuel gauge Speedometer Engine Oil Pressure Gauge Indicates vehicle speed. Vehicle speed is Indicates engine oil pressure. The needle limited to either 65 mph (105 km/h) or 75 should stay in the normal operating range mph (120 km/h).
Page 16: Warning Lamps And Indicators
Instrument Cluster Fuel Gauge Yellow area The transmission fluid is higher than Switch the ignition on. The fuel gauge will normal operating temperature. This can indicate approximately how much fuel is be caused by special operation conditions left in the fuel tank. The fuel gauge may (i.e.
Page 17 Instrument Cluster Brake System Cruise Control (If Equipped) Illuminates when you engage the Illuminates when you switch this parking brake with the ignition feature on. See Using Cruise E144522 Control (page 35). E71340 If it illuminates when you are driving, check Direction Indicator that the parking brake is not engaged.
Page 18: Audible Warnings And Indicators
Instrument Cluster If the light is blinking, engine misfire is • Stage 1 is a single chime when the occurring which could damage your engine temperature begins to overheat. catalytic converter. Drive in a moderate • Stage 2 is multiple chimes and engine fashion (avoid heavy acceleration and power becomes limited in order to help deceleration) and have your vehicle...
Page 19: Information Displays
Information Displays Info GENERAL INFORMATION WARNING Driving while distracted can result in loss of vehicle control, crash and injury. We strongly recommend that you use extreme caution when using any device that may take your focus off the road. Your primary responsibility is the safe operation of your vehicle.
Page 20: Information Messages
Information Displays ENG HRS • ENGINE TEMP • TRANS TEMP Registers the accumulated time the engine has been running. • OIL PRESSURE • BRAKE FLUID LEVEL System check and vehicle feature • FUEL LEVEL (if equipped) customization UNITS Displays the current units English or Metric Press the RESET button to change from English to Metric.
Page 21 Information Displays Engine Message Action REDUCED ENGINE POWER The engine is overheating. Stop your vehicle as soon as safely possible, turn off the engine. If the warning stays on followed by an indicator chime or continues to come on, contact an authorized dealer as soon as possible.
Page 22 Information Displays Transmission Message Action CHECK TRANS TEMPERATURE The transmission fluid is overheating. This warning may appear when towing heavy loads or when driving in a low gear at a high speed for an extended period of time. Stop your vehicle as soon as safely possible, turn off the engine and let the transmission cool.
Page 23: Starting And Stopping The Engine
Starting and Stopping the Engine GENERAL INFORMATION IGNITION SWITCH WARNINGS Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle or drive your vehicle on dry grass or other dry ground E161572 cover.
Page 24 Starting and Stopping the Engine Stopping the Engine When Your Before starting the engine check the Vehicle is Moving following: • Make sure all occupants have fastened WARNING their safety belts. Switching off the engine when the • Make sure the headlamps and vehicle is still moving will result in a electrical accessories are off.
Page 25: Fuel And Refueling
Fuel and Refueling • Extinguish all smoking materials and SAFETY PRECAUTIONS any open flames before refueling your vehicle. WARNINGS • Automotive fuels can be harmful or Do not overfill the fuel tank. The fatal if swallowed. Fuel such as pressure in an overfilled tank may gasoline is highly toxic and if cause leakage and lead to fuel spray swallowed can cause death or...
Page 26: Fuel Quality
Fuel and Refueling Regular unleaded gasoline with a pump FUEL QUALITY (R+M)/2 octane rating of 87 is recommended. Some stations offer fuels Note: Use of any fuel other than those posted as Regular with an octane rating recommended may cause powertrain below 87, particularly in high altitude areas.
Page 27: Refueling
Failure to follow this fuel tank or fuel system if the correct will fill the expansion space in the fuel tank genuine Ford, Motorcraft or other certified and could lead to fuel overflowing. fuel filler cap is not used.
Page 28: Fuel Consumption
Fuel and Refueling Filling the Tank 5. To install the cap, align the tabs on the cap with the notches on the filler pipe. For consistent results when filling the fuel 6. Turn the filler cap clockwise 1/4 of a tank: turn clockwise until it clicks at least •...
Page 29: Emission Control System
• Close windows for high speed driving. your vehicle and to its emissions system. If you use parts other than Ford, Motorcraft or Ford-authorized parts for maintenance replacements, or for service of components affecting emission control,...
Page 30 Fuel and Refueling Illumination of the service engine soon • the vehicle has run out of fuel—the indicator, charging system warning light or engine may misfire or run poorly the temperature warning light, fluid leaks, • poor fuel quality or water in the strange odors, smoke or loss of engine fuel—the engine may misfire or run power could indicate that the emission...
Page 31 Fuel and Refueling If the service engine soon Allow the vehicle to sit for at least eight indicator is on or the bulb does hours without starting the engine. Then, not work, you may need to have start the engine and complete the above the vehicle serviced.
Page 32: Transmission
Transmission This learning process could take several AUTOMATIC TRANSMISSION transmission upshifts and downshifts; during this learning process, slightly firmer WARNINGS shifts may occur. After this learning Always set the parking brake fully process, normal shift feel and shift and make sure the gearshift is scheduling will resume.
Page 33 Transmission D (Overdrive) with tow/haul on • Positive vehicle acceleration (natural acceleration from driving on a decline) is sensed. • Nearly all pressure is released from the accelerator pedal. • A minimum amount of time has expired since the last grade braking downshift. Grade braking downshift mode is immediately exited if the Tow/Haul mode is deactivated or if the accelerator pedal...
Page 34 Transmission 1 (First) WARNINGS If the parking brake is fully released, • Provides maximum engine braking but the brake warning lamp remains • Allows upshifts by moving gearshift illuminated, the brakes may not be lever working properly. See your authorized •...
Page 35 Transmission If Your Vehicle Gets Stuck In Mud or Snow Note: Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Note: Do not rock the vehicle for more than a minute or damage to the transmission and tires may occur, or the engine may overheat.
Page 36: Brakes
Brakes The Hydromax booster receives backup GENERAL INFORMATION pressure from the reserve system electric pump whenever the fluid in the power Note: Occasional brake noise is normal. If steering system is not flowing. When the a metal-to-metal, continuous grinding or engine is off, the pump will turn on if the continuous squeal sound is present, the brake pedal is applied, or if the ignition is...
Page 37: Parking Brake
Brakes • You take corners too fast. • The road surface is poor. PARKING BRAKE WARNING Always set the parking brake fully and make sure the transmission selector lever is placed in position P. Failure to set the parking brake and engage park could result in vehicle roll-away, property damage or bodily injury.
Page 38: Cruise Control
Cruise Control The indicator will display in the PRINCIPLE OF OPERATION instrument cluster. E71340 Cruise control lets you maintain a set speed without keeping your foot on the Setting a Speed accelerator pedal. You can use cruise control when your vehicle speed is greater Accelerate to the desired speed.
Page 39: Load Carrying
Load Carrying the following terms for LOAD LIMIT determining your vehicle s weight Vehicle Loading - with and ratings, with or without a trailer, without a Trailer from the vehicle s Tire Label or Safety Compliance Certification This section will guide you in the Label: proper loading of your vehicle, Base Curb Weight - is the weight...
Page 40 Load Carrying pillar, door-latch post, or the door Gross Axle Weight Rating. edge that meets the door-latch Note: For trailer towing post, next to the driver's seating information refer to the RV and position. The total load on each Trailer Towing Guide available at axle must never exceed its an authorized dealer.
Page 41 Load Carrying Example only: E142523 E142524 WARNING Exceeding the Safety Compliance Certification Label vehicle weight rating limits could result in substandard vehicle handling or performance, engine, transmission or structural damage, serious damage to the vehicle, loss of control and personal injury. Motorhome (), enUSA...
Page 42 Load Carrying E143819 or external) and a tongue load of GCW (Gross Combined Weight) 10–15% (conventional trailer). - is the Gross Vehicle Weight plus Consult an authorized dealer (or the weight of the fully loaded the RV and Trailer Towing Guide trailer.
Page 43 Load Carrying 1. Locate the statement "The *Suppose your vehicle has a combined weight of occupants 1400-pound (635-kilogram) cargo and cargo should never exceed and luggage capacity. You decide XXX kg or XXX lb." on your to go golfing. Is there enough load vehicle s placard.
Page 44 Load Carrying be: 635 kilograms - (2 x 99 Special Loading Instructions kilograms) - (12 x 45 kilograms) = for Owners of Pick-up Trucks 635 - 198 - 540 = -103 kilograms. and Utility-type Vehicles You will need to reduce the load WARNING weight by at least 240 pounds (104 kilograms).
Page 45: Towing
Towing Load Placement TOWING A TRAILER To help minimize how trailer WARNINGS movement affects your vehicle Do not exceed the GVWR or when driving: the GAWR specified on the • Load the heaviest items closest certification label. to the trailer floor. Towing trailers beyond the •...
Page 46: Recommended Towing Weights
Towing Note: Certain states require RECOMMENDED TOWING electric trailer brakes for trailers WEIGHTS over a specified weight. Be sure to check state regulations for this Note: Do not exceed the trailer specified weight. The maximum weight for your vehicle trailer weights listed may be limited configuration listed in the chart to this specified weight, as the below.
Page 47: Essential Towing Checks
Towing Weight-Distributing Hitches ESSENTIAL TOWING CHECKS WARNING Follow these guidelines for safe towing: Do not adjust a • Do not tow a trailer until you weight-distributing hitch to drive your vehicle at least any position where the rear 1000 mi (1,600 km). bumper of the vehicle is higher than it was before attaching the •...
Page 48 Towing 6. Check that the trailer is level or Electric brakes and manual, slightly nose down toward your automatic or surge-type trailer vehicle. If not, adjust the ball brakes are safe if you install them height accordingly and repeat properly and adjust them to the Steps 1-6.
Page 49 Towing Before Towing a Trailer • If your transmission is equipped with a Grade Assist or Practice turning, stopping and Tow/Haul feature, use this backing up to get the feel of your feature when towing. This vehicle-trailer combination before provides engine braking and starting on a trip.
Page 50: Transporting The Vehicle
It is advisable to have your vehicle towed with a wheel lift and dollies or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure. Vehicle damage may occur if towed incorrectly, or by any other means.
Page 51: Towing The Vehicle On Four Wheels
Towing Do not exceed a maximum distance of 50 miles (80 kilometers) and maximum speed of 35 mph (56 km/h) when towing your vehicle from the front with the rear wheels on the ground. If you must exceed the maximum distance or speed, a qualified technician must remove the driveshaft.
Page 52: Driving Hints
Driving Hints Avoid these actions; they reduce your fuel BREAKING-IN economy: You need to break in new tires for • Sudden accelerations or hard approximately 300 miles (480 accelerations. kilometers). During this time, your vehicle • Revving the engine before turning it off. may exhibit some unusual driving •...
Page 53: Driving Through Water
Driving Hints • Transmissions give their best fuel • Lightly press the brake pedal to dry the economy when operated in the top brakes and to check that they work. cruise gear and with steady pressure • Check that the horn works. on the gas pedal.
Page 54: Roadside Emergencies
• Towing — independent service contractors, if not prohibited by state, Canadian customers who require roadside local or municipal law, shall tow Ford assistance, call 1-800-665-2006. eligible vehicles to an authorized dealer within 35 mi (56 km) of the Vehicles Sold in Canada: Using...
Page 55: Hazard Warning Flashers
JUMP STARTING THE VEHICLE if you are eligible for additional coverage before you authorize or pay for the service. WARNINGS Call the Ford Roadside Assistance at The gases around the battery can 1-800-665-2006 for additional explode if exposed to flames, sparks, information.
Page 56 Roadside Emergencies Preparing Your Vehicle Note: Do not attempt to push-start your automatic transmission vehicle. Automatic transmissions do not have push-start capability. Attempting to push-start a vehicle with an automatic transmission may cause transmission damage. Note: Use only a 12-volt supply to start your vehicle.
Page 57 Roadside Emergencies Jump Starting 2. Remove the jumper cable on the negative (-) terminal of the booster Start the engine of the booster vehicle vehicle's battery. and rev the engine moderately, or press 3. Remove the jumper cable from the the accelerator gently to keep your positive (+) terminal of the booster engine speed between 2000 and 3000...
Page 58: Customer Assistance
A reasonable time must be allowed to Oakville, Ontario L6K 0C8 perform a repair after taking your vehicle Telephone to the authorized dealer. Repairs will be made using Ford or Motorcraft® parts, or 1-800-565-3673 (FORD) remanufactured or other parts that are Online authorized by Ford.
Page 59: In California (U.s. Only)
2. Four or more repair attempts are made Ford in writing before pursuing remedies on the same nonconformity (a defect under your state s warranty laws. Ford is or condition that substantially impairs also allowed a final repair attempt in some the use, value or safety of the vehicle) states.
Page 60: The Better Business Bureau (Bbb) Auto Line Program (U.s. Only)
BBB. Canadian dealers. In those cases where You are not bound by the decision, and you continue to feel that the efforts by Ford may reject the decision and proceed to of Canada and the authorized dealer to...
Page 61: Getting Assistance Outside The U.s. And Canada
CAMVAP decisions are fast, fair, FORD MOTOR COMPANY and final as the arbitrator s award is Customer Relationship Center binding on both you and Ford of Canada. 1555 Fairlane Drive CAMVAP services are available in all Fairlane Business Park #3 Canadian territories and provinces.
Page 62: Ordering Additional Owner's Literature
REPORTING SAFETY DEFECTS identification number (VIN) and new address with Ford Motor Company Export (U.S. ONLY) Operations & Global Growth Initiatives by emailing expcac@ford.com. If you are in another foreign country, contact the nearest authorized dealer.
Page 63: Reporting Safety Defects (Canada Only)
Customer Assistance To contact NHTSA, you may call You can also obtain other the Vehicle Safety Hotline information about motor vehicle toll-free at 1-888-327-4236 (TTY: safety from 1-800-424-9153); go to http://www.safercar.gov. http://www.safercar.gov; or write REPORTING SAFETY DEFECTS Administrator (CANADA ONLY) 1200 New Jersey Avenue, If you believe that your vehicle has Southeast...
Page 64: Fuses
Fuses Locate the power distribution box in the FUSE SPECIFICATION CHART engine compartment. It has high-current fuses that protect your vehicle's main Power Distribution Box electrical systems from overloads. WARNINGS If the battery has been disconnected and Always disconnect the battery before reconnected, you will need to reset some servicing high current fuses.
Page 65 Fuses Fuse or relay number Fuse amp rating Protected components Engine heated exhaust gas oxygen sensor #11 and #21. Mass air flow sensor with intake air temperature. Vapor management valve. Powertrain control module memory. Powertrain control module relay coil. 20A* Powertrain control module power.
Page 66 Fuses Fuse or relay number Fuse amp rating Protected components 20A** Backup lamp feed. Tow/haul switch. Transmission control indicator light. — Not used. 30A** Powertrain control module relay coil. Powertrain control module relay (Power distribution box fuses # 3, 5, 7, 18). 20A** Fuel injectors.
Page 67 Fuses Fuse or relay number Fuse amp rating Protected components Diode 1 — Fuel pump diode. Diode 2 — Air conditioning clutch diode. *Mini fuses. **Maxi fuses. UPS Power Distribution Box 1 E172543 Fuse or relay number Fuse amp rating Protected components Relay Powertrain control module.
Page 68 Fuses Fuse or relay number Fuse amp rating Protected components M1-1 Hydromax brake on/off relay. M1-2 — Not used. M1-3 — Not used. M1-4 — Not used. UPS Power Distribution Box 2 E172544 Fuse or relay number Fuse amp rating Protected components 25A* Back-up lamps.
Page 69 Fuses Fuse or relay number Fuse amp rating Protected components Powertrain control module relay keep alive power. 20A* Parking lamps. Diode One-touch start. Diode Fuel pump. Diode Air conditioning. R2-1 — Not used. 30A** Powertrain control module vehicle power. 20A** Fuel pump.
Page 70 Fuses Fuse or relay number Fuse amp rating Protected components 60A** 4–channel anti-lock brake system module. 20A** Trailer tow parking lamps. Mini fuse. J-case fuse. Diode and Relay Module Locate the module box with the power distribution box in from of the radiator. E161520 Relay location Protected components...
Page 71 Fuses Fuse Holder Module Locate the fuse holder next to the diode and relay module. Fuse number Fuse amp rating Protected components Hydromax – brake on/off signal. To remove a fuse, use the fuse panel Passenger Compartment Fuse cover's fuse puller tool. Panel Locate this fuse panel below and to the left of the steering wheel near the brake...
Page 72 Fuses Fuse or relay number Fuse amp rating Protected components Blower relay coil. Right turn. ABS run. Body builder headlamp. Daytime running lamps. Body builder headlamp. — Not used. Cluster battery (+12V) #1. UPS BTSI. Cluster battery (+12V) #2. Switch illumination. Body builder battery (+12V) feed.
Page 73: Changing A Fuse
Fuses Fuse or relay number Fuse amp rating Protected components Relay 3 — Right-hand direction indicator. Relay 4 — Trailer tow right-hand direction indicator. Relay 5 — Left-hand direction indicator. Relay 6 — Trailer tow left-hand direction indicator. Relay 7 —...
Page 74: Maintenance
Maintenance Precautions GENERAL INFORMATION • Do not work on a hot engine. Have your vehicle serviced regularly to help • Make sure that nothing gets caught in maintain its roadworthiness and resale moving parts. value. There is a large network of authorized dealers that are there to help •...
Page 75: Under Hood Overview
Maintenance UNDER HOOD OVERVIEW Motorhome chassis E161549 Engine coolant reservoir Engine oil filler cap Automatic transmission fluid dipstick Power distribution box Air filter assembly Engine oil dipstick Brake fluid reservoir Power steering fluid reservoir Motorhome (), enUSA...
Page 76 Maintenance Commercial chassis E161550 Engine coolant reservoir Engine oil filler cap Automatic transmission fluid dipstick Power distribution box Engine oil dipstick Brake fluid reservoir Air filter assembly Power steering fluid reservoir Motorhome (), enUSA...
Page 77: Engine Oil Dipstick
Note: Check the level before starting the engine. Remove the filler cap. Note: Make sure that the level is between 2. Add engine oil that meets the Ford the MIN and the MAX marks. specifications. See Capacities and Specifications (page 110).
Page 78: Engine Coolant Check
Maintenance 4. After three seconds, the Service: Oil Note: Coolant expands when it is hot. The reset in prog. message will be level may extend beyond the MAX mark displayed. Note: If the level is at the MIN mark, below 5.
Page 79 If you drive in extremely cold climates: service location. In this instance, you • It may be necessary to have a Ford must have the cooling system drained, authorized dealer increase the coolant chemically cleaned with Motorcraft concentration above 50%.
Page 80 Maintenance What you Should Know About Fail- When Fail-Safe Mode Is Activated Safe Cooling WARNINGS If you deplete the engine coolant supply, Fail-safe mode is for use during this feature allows you to drive your vehicle emergencies only. Operate the temporarily before you incur incremental vehicle in fail-safe mode only as long component damage.
Page 81: Automatic Transmission Fluid Check
Maintenance 5. Remove the dipstick, wiping it clean AUTOMATIC TRANSMISSION with a clean, dry lint free rag. If FLUID CHECK necessary, refer to Under Hood Overview in this chapter for the WARNING location of the dipstick. The dipstick cap and surrounding 6.
Page 82: Brake Fluid Check
Maintenance The transmission fluid should be in this range if at normal operating temperature (150°F-170°F [66°C-77°C]). The transmission fluid should be checked at normal operating temperature 150°F-170°F (66°C-77°C) on a level surface. The normal operating temperature can be reached after approximately 20 E161554 miles (30 km) of driving.
Page 83 MAX. Do fill above this line. not fill above this line. Use only DOT 3 brake fluid that is certified to meet Ford specifications. Brake system fluid should be replaced on a regular basis to maintain optimum...
Page 84: Power Steering Fluid Check
Maintenance Parking brake fluid POWER STEERING FLUID CHECK E161556 Note: Do not fill the parking brake through E161557 the vent plug (A) (located on top of the Note: The power steering cap has both a transmission). cold and hot indicator on the dipstick. Check the parking brake fluid level only if Start the engine and let it run until it there is visible signs of fluid leakage.
Page 85: Fuel Filter
Maintenance 4. Check the fluid level on the dipstick. It 5. If the fluid is low, add fluid in small should be between the arrows in the amounts, continuously checking the FULL range on the side of the dipstick level until it reaches the FULL range. with the words MAX.
Page 86 When a battery replacement is required, the battery should only be replaced with Note: Battery posts, terminals and related a Ford recommended replacement battery accessories contain lead and lead that matches the electrical requirements compounds. Wash hands after handling.
Page 87: Changing The Engine Air Filter
Maintenance • The transmission must relearn its CHANGING THE ENGINE AIR adaptive strategy. As a result of this, FILTER the transmission may shift firmly. This operation is considered normal and will WARNING not affect function or durability of the transmission. Over time the adaptive To reduce the risk of vehicle damage learning process will fully update and personal burn injuries, do not...
Page 88 Maintenance 5. Install a new air filter element. 6. Replace the air filter cover to the housing and secure the latches. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unmetered air to enter the engine if not properly seated.
Page 89: Vehicle Care
Vehicle Care Exterior Chrome GENERAL INFORMATION Note: Never use abrasive materials such as Your Ford or Lincoln authorized dealer has steel wool or plastic pads as they can many quality products available to clean scratch the chrome surface. your vehicle and protect its finishes.
Page 90: Cleaning The Alloy Wheels
Vehicle Care When washing: Note: If you intend parking your vehicle for an extended period after cleaning the • Take care when using a power washer wheels with a wheel cleaner, drive your to clean the engine. The high-pressure vehicle for a few minutes before doing so. fluid could penetrate the sealed parts This will reduce the risk of increased and cause damage.
Page 91 Vehicle Care Body Cooling system • Wash your vehicle thoroughly to • Protect against freezing temperatures. remove dirt, grease, oil, tar or mud from • When removing your vehicle from exterior surfaces, rear-wheel housing storage, check coolant fluid level. and the underside of front fenders. Confirm that there are no cooling •...
Page 92 Vehicle Care • Check under the hood for any foreign material that may have collected during storage such as mice or squirrel nests. • Check the exhaust for any foreign material that may have collected during storage. • Check tire pressures and set tire inflation per the Tire Label.
Page 93: Wheels And Tires
U.S. Department of TIRE CARE Transportation Tire quality Information About Uniform grades: The U.S. Department of Tire Quality Grading Transportation requires Ford Motor Company to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 94 Wheels and Tires The traction grades, from highest Federal Motor Vehicle Safety to lowest are AA, A, B, and C. The Standard No. 139. Grades B and A grades represent the tire s ability represent higher levels of to stop on wet pavement as performance on the laboratory measured under controlled test wheel than the minimum...
Page 95 Wheels and Tires *kPa: Kilopascal, a metric unit of Information Contained on the air pressure. Tire Sidewall *PSI: Pounds per square inch, a Both United States and Canada standard unit of air pressure. Federal regulations require tire manufacturers to place *Cold tire pressure: The tire standardized information on the pressure when the vehicle has...
Page 96 Wheels and Tires A. P: Indicates a tire, designated G. H: Indicates the tire's speed by the Tire and Rim Association, rating. The speed rating denotes that may be used for service on the speed at which a tire is cars, sport utility vehicles, designed to be driven for extended minivans and light trucks.
Page 97 Wheels and Tires J. Tire Ply Composition and Letter Speed rating - mph Material Used: Indicates the rating (km/h) number of plies or the number of 168 (270) layers of rubber-coated fabric in the tire tread and sidewall. Tire 186 (299) manufacturers also must indicate Note: For tires with a maximum the ply materials in the tire and the...
Page 98 Wheels and Tires *Temperature: The temperature grades are A (the highest), B and C, representing the tire's resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. M.
Page 99 Wheels and Tires D. Maximum Load Single lb A. T: Indicates a type of tire, (kg) at psi (kPa) cold: Indicates designated by the Tire and Rim the maximum load and tire Association, that is intended for pressure when the tire is used as temporary service on cars, sport a single;...
Page 100 Inflate all tires to the information found on the tire. The inflation pressure recommended Ford recommended tire inflation by Ford Motor Company. pressure is found on the Safety Compliance Certification Label or You are strongly urged to buy a Tire Label.
Page 101 Wheels and Tires When weather temperature 3. Add enough air to reach the changes occur, tire inflation recommended air pressure. pressures also change. A 10°F Note: If you overfill the tire, release (6°C) temperature drop can air by pressing on the metal stem cause a corresponding drop of 1 in the center of the valve.
Page 102 Wheels and Tires Tire Inflation Information All tires with Steel Carcass Plies (if equipped): WARNING This type of tire utilizes steel cords An inflated tire and rim can in the sidewalls. As such, they be very dangerous if cannot be treated like normal light improperly used, serviced or truck tires.
Page 103 Wheels and Tires E161438 wear. If internal damage to the tire WARNING is suspected, have the tire Stay out of the trajectory (1) demounted and inspected in case as indicated in the illustration. it needs to be repaired or replaced. For your safety, tires that are Inspecting Your Tires and damaged or show signs of...
Page 104 Wheels and Tires Tire Wear or suspected have the tire inspected by a tire professional. Tires can be damaged during off-road use, so inspection after off-road use is also recommended. WARNING Tires degrade over time depending on many factors E142546 such as weather, storage When the tread is worn down to conditions, and conditions of use...
Page 105 This begins with the letters DOT possible. Use of any tire or wheel and indicates that the tire meets not recommended by Ford can all federal standards. The next affect the safety and performance two numbers or letters are the...
Page 106 A tire can explode in than 20 psi (1.38 bar) greater than as little as three to five seconds. the maximum pressure, a Ford dealer or other tire service Do not spin the wheels at professional should do the over 35 mph (56 km/h).
Page 107 Wheels and Tires *Do not run over curbs or hit the Wheel misalignment in the front tire against a curb when parking or the rear can cause uneven and rapid treadwear of your tires and Highway Hazards should be corrected by an authorized dealer.
Page 108: Using Snow Chains
USING SNOW CHAINS WARNING Snow tires must be the same size, load index, speed rating as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could...
Page 109: Changing A Road Wheel
• Ground clearance and parking at curbs. and wheels that were originally provided by Ford. If the dissimilar spare tire or wheel • Winter weather driving capability. is damaged, it should be replaced rather •...
Page 110 Wheels and Tires When driving with the full-size dissimilar WARNINGS spare wheel and tire assembly, do not: To help prevent the vehicle from • Exceed 70 mph (113 km/h). moving when you change a tire, be sure to place the transmission in park •...
Page 111 Wheels and Tires 3. Block the diagonally opposite wheel. Use the lug nut wrench to screw the The parking brake is on the lug nut snugly against the wheel. transmission. Therefore, the vehicle will Lower the vehicle. not be prevented from moving when a Remove the jack and fully tighten the rear wheel is lifted, even if the parking lug nuts in the order shown.
Page 112: Technical Specifications
M22 x 1.5 450 (610) (22.5 inch wheels) Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specified...
Page 113: Capacities And Specifications
Capacities and Specifications ENGINE SPECIFICATIONS Engine 6.8L V10 engine Cubic inches Required fuel Minimum 87 octane Firing order 1-6-5-10-2-7-3-8-4-9 Ignition system Coil on plug Spark plug gap 0.039-0.043 inch (1.00-1.10mm) Compression ratio 9.2:1 Drivebelt Routing Engines with A/C E161788 Engines without A/C E161789 Motorhome (), enUSA...
Page 114: Motorcraft Parts
Transmission fluid filter FT-180 We recommend Motorcraft replacement parts available at your Ford dealer or at fordparts.com for scheduled maintenance. These parts meet or exceed Ford Motor Company s specifications and are engineered for your vehicle. Use of other parts may impact vehicle performance, emissions and durability.
Page 115: Vehicle Identification Number
If you ever find it necessary to communicate with Ford Motor Company about your vehicle, always include the VIN in your communication. The Vehicle Identification Number (VIN) contains the...
Page 116: Transmission Code Designation
Capacities and Specifications The transmission code is on the Safety TRANSMISSION CODE Compliance Certification Label. The DESIGNATION following table shows the transmission code along with the transmission description. E167814 Description Code Five-speed automatic transmission (5R110W) Motorhome (), enUSA...
Page 117: Capacities And Specifications - 6.8L
Capacities and Specifications CAPACITIES AND SPECIFICATIONS - 6.8L Capacities WARNING The air conditioning refrigerant system contains refrigerant R-134a under high pressure. Opening the air conditioning refrigerant system can cause personal injury. Have the air conditioning refrigerant system serviced only by qualified personnel. Item Capacity Engine oil...
Page 118 Capacities and Specifications Specifications Materials Name Specification Recommended motor oil (U.S.): WSS-M2C945-A Motorcraft SAE 5W-20 Premium Synthetic Blend Motor XO-5W20-QSP Recommended Motor oil (Canada): WSS-M2C945-A Motorcraft SAE 5W-20 Synthetic Motor Oil CXO-5W20-LSP12 Optional motor oil (U.S.): WSS-M2C945-A Motorcraft SAE 5W-20 Full Synthetic Motor Oil XO-5W20-QFS Optional Motor oil (Canada): WSS-M2C945-A...
Page 119 Capacities and Specifications Name Specification XT-10-QLVC Automatic transmission fluid (Canada): WSS-M2C938-A Motorcraft MERCON LV Automatic Transmission Fluid MERCON LV CXT-10-LV12 Power steering and parking brake assembly fluid (U.S.): WSS-M2C919-E MERCON V Automatic Transmission Fluid MERCON V XT-5-QM Power steering and parking brake assembly fluid WSS-M2C919-E (Canada): MERCON V...
Page 120 Use of synthetic or synthetic blend motor to current engine, emission system and oil is not mandatory. Only use fluid that fuel economy performance standards of meets Ford specifications. Motor oils of the International Lubricant Standardization the recommended viscosity grade that and Approval Committee (ILSAC).
Page 121 Capacities and Specifications Note: Ford recommends using DOT 4 Low Viscosity (LV) High Performance Brake Fluid or equivalent meeting WSS-M6C65-A2. Use of any fluid other than the recommended fluid may cause degraded brake performance and not meet the Ford performance standards. Keep brake fluid clean and dry.
Page 122: Extended Service Plan (Esp)
3. BaseCARE - Covers 84 components. Transferable Coverage 4. PowertrainCARE - Covers 29 critical If you sell your vehicle before your Ford components. Extended Service Plan coverage expires, Ford Extended Service Plan is honored by you can transfer any remaining coverage all authorized Ford dealers in the U.S.
Page 123 Premium Maintenance Plan that covers all Service Plan. Ford Extended Service Plan scheduled maintenance, and selected is the only service contract backed by Ford wear items. The coverage is prepaid, so Motor Company of Canada, Limited. you never have to worry about affording Depending on the plan you purchase, Ford your vehicle s maintenance.
Page 124: Scheduled Maintenance
If you do not use Ford authorized parts they you sell or trade it. Keep all receipts for may not meet our specifications and completed maintenance with your vehicle.
Page 125 It is critical that systems are Additives and Chemicals flushed only with new fluid that is the same This owner's manual and the Ford as that required to fill and operate the Workshop Manual list the recommended system or using a Ford-approved flushing additives and chemicals for your vehicle.
Page 126 Scheduled Maintenance Check every six months Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation. Safety belts and seat latches for wear and function. Safety warning lamps (brake, ABS, airbag and safety belt) for operation. Washer spray and wiper operation.
Page 127: Normal Scheduled Maintenance
Scheduled Maintenance Be sure to ask your dealership service your vehicle. Your checklist gives you advisor or technician about the multi-point immediate feedback on the overall vehicle inspection. It is a comprehensive condition of your vehicle. way to perform a thorough inspection of NORMAL SCHEDULED MAINTENANCE Every 7500 miles (12000 km) or six months (whichever comes first) Change engine oil and filter.
Page 128 Scheduled Maintenance Other maintenance items Change engine coolant. Every 105000 miles Replace rear axle fluid. (168000 km) Inspect accessory drive belt(s). Replace accessory drive belt(s) if not replaced within the last 100000 miles (160000 km). Every 150000 miles (240000 km) Replace front wheel bearings and seals if non-sealed bearings are used.
Page 129: Special Operating Conditions Scheduled Maintenance
Scheduled Maintenance perform extra maintenance as indicated. SPECIAL OPERATING If you operate your vehicle occasionally CONDITIONS SCHEDULED under any of these conditions, it is not MAINTENANCE necessary to perform the extra maintenance. For specific If you operate your vehicle primarily in any recommendations, see your dealership of the following conditions, you need to service advisor or technician.
Page 130 75W140 synthetic gear fluid meeting synthetic fluid and light-duty trucks equipped with Ford-design axles are lubricated for life; do not check or change fluid unless a leak is suspected, service is required or the assembly has been submerged in water.
Page 131: Scheduled Maintenance Record
3000 miles (4800 kilometers). before the completion of your vehicle's Engine air filter replacement: The life of useful life. Ford Motor Company, however, the engine air filter is dependent on urges you to have all recommended exposure to dusty and dirty conditions.
Page 132 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Motorhome (), enUSA...
Page 133 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Motorhome (), enUSA...
Page 134 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Motorhome (), enUSA...
Page 135 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Motorhome (), enUSA...
Page 136 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Motorhome (), enUSA...
Page 137 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Motorhome (), enUSA...
Page 138 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Motorhome (), enUSA...
Page 139 Motorhome (), enUSA...
Page 140 Index Capacities and Specifications - 6.8L..............114 Specifications............115 About This Manual...........3 Capacities and Specifications....110 Protecting the Environment........3 Car Wash See: Cleaning the Exterior........86 See: Brakes.............33 Changing a Fuse..........70 ABS driving hints Fuses.................70 See: Hints on Driving With Anti-Lock Changing a Road Wheel......106 Brakes..............33 Dissimilar Spare Wheel and Tire Assembly Accessories...
Page 141 Handbrake SERVICE PLANS (CANADA ONLY).....120 See: Parking Brake..........34 SERVICE PLANS (U.S. Only)......119 Hazard Warning Flashers......52 Hints on Driving With Anti-Lock Brakes..............33 Ford Credit............5 (U.S. Only)..............5 Fuel and Refueling.........22 Ignition Switch..........20 Fuel Consumption.........25 In California (U.S. Only).......56 Calculating Fuel Economy........25 Information Displays........16 Filling the Tank............25...
Page 142 Index Jump Starting the Vehicle......52 Recommended Towing Weights....43 Refueling............24 Connecting the Jumper Cables.......53 Jump Starting............54 Fuel Filler Cap............24 Replacement Parts Preparing Your Vehicle........53 Recommendation.........6 Removing the Jumper Cables......54 Collision Repairs............6 Scheduled Maintenance and Mechanical Repairs..............6 Lighting Control..........10 Warranty on Replacement Parts......6 Reporting Safety Defects (Canada Headlamp Flasher..........10 Only)..............60...
Page 143 Index Starting a Gasoline Engine......20 Using Cruise Control........35 Failure to Start............21 Switching Cruise Control Off......35 Guarding Against Exhaust Fumes....21 Switching Cruise Control On......35 Using Snow Chains........105 Important Ventilating Information....21 Utilizing the Mediation/Arbitration Stopping the Engine When Your Vehicle is Program (Canada Only)......57 Moving..............21 Stopping the Engine When Your Vehicle is Stationary............21...
Page 144 Index Windshield Washers........9 Windshield Wipers...........9 Wipers and Washers........9 Motorhome (), enUSA...

Ford F-Series Super Duty Class A 2015 Owner's Manual

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